Material leveling component
By setting a first and a second baffle in the vibrating trough, the filaments can flow out evenly, which solves the problem of fluctuating material flow in the vibrating conveyor and improves the pass rate of the flavoring process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HONGTA TOBACCO (GROUP) CO LTD
- Filing Date
- 2025-08-11
- Publication Date
- 2026-07-03
Smart Images

Figure CN224449124U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tobacco mechanical processing technology, and in particular to a material leveling component. Background Technology
[0002] The process of adding fragrance to the stems in the skein processing workshop is as follows: The raw stems are cut into skein by a stem cutter. These skein are then conveyed by a first vibrating conveyor to a fuel-fired pipeline drying machine for drying. After drying, the skein is air-separated to remove impurities and stem fragments. Finally, it is conveyed by a second vibrating conveyor to a fragrance adding machine for adding fragrance. Because the number of stem fragments in each section of material varies, the flow rate of the skein after air separation also varies. Fluctuations in the flow rate of the second vibrating conveyor directly result in a low pass rate for the increased fragrance content of the skein, significantly impacting product quality.
[0003] This section provides background information related to this application, which is not necessarily prior art. Utility Model Content
[0004] The purpose of this invention is to provide a material leveling component that, when installed on a vibrating conveyor, can make the filaments flow out evenly and reduce the fluctuation of the material flow rate of the vibrating conveyor.
[0005] To achieve the above objectives, the following technical solution is provided:
[0006] The material leveling component includes:
[0007] A vibrating trough includes a first side plate, a bottom plate, and a second side plate. The first side plate and the second side plate are parallel and spaced apart at both ends of the bottom plate. The vibrating trough extends along a first direction.
[0008] A first baffle is disposed in the vibrating trough. The two ends of the first baffle are respectively connected to the first side plate and the second side plate. The first baffle extends along a second direction, and the first direction is perpendicular to the second direction.
[0009] The second baffle is disposed in the vibrating trough. The second baffle includes a first baffle and a second baffle connected at an angle. The end of the first baffle away from the second baffle is connected to the first side plate, and the end of the second baffle away from the first baffle is connected to the second side plate.
[0010] As an optional solution for the material leveling component, the first baffle has a first notch on the side facing the base plate, and / or
[0011] The second baffle has a second notch on the side facing the bottom plate.
[0012] As an optional solution for the material leveling component, the included angle between the first baffle and the second baffle is an obtuse angle.
[0013] As an optional solution for the material leveling component, a first mounting plate is provided at the end of the first baffle away from the second baffle. The first mounting plate is provided with a first connecting hole, and a plurality of second connecting holes are provided on the first side plate. A first fastener passes through the first connecting hole and connects to the second connecting hole; and / or
[0014] A second mounting plate is provided at the end of the second baffle away from the first baffle. A third connecting hole is provided on the second mounting plate. A plurality of fourth connecting holes are provided on the second side plate. A second fastener passes through the third connecting hole and connects with the fourth connecting hole.
[0015] As an optional embodiment of the material leveling assembly, the material leveling assembly further includes a mounting bracket, on which the first material stop is mounted. A fifth connecting hole is provided at the first end of the mounting bracket, and multiple sixth connecting holes are provided on the first side plate. A third fastener passes through the fifth connecting hole and connects to the sixth connecting hole, and / or
[0016] The second end of the mounting bracket is provided with a seventh connecting hole, and the second side plate is provided with a plurality of eighth connecting holes. The fourth fastener passes through the seventh connecting hole and connects with the eighth connecting hole.
[0017] As an optional solution for the material leveling component, the first material stop is provided with a ninth connecting hole, the mounting bracket is provided with a tenth connecting hole, and the fifth fastener passes through the ninth connecting hole and connects with the tenth connecting hole.
[0018] As an optional solution for the material leveling component, the distance between the first baffle and the bottom plate is a first gap value, and the distance between the second baffle and the bottom plate is a second gap value, both of which are greater than zero.
[0019] As an optional solution for the material leveling component, both the first gap value and the second gap value are 3 cm.
[0020] As an optional component for the material leveling assembly, the base plate is uniformly provided with multiple sieve holes.
[0021] As an optional solution for the material leveling assembly, both the first side plate and the second side plate are provided with heightening plates at the top along the third direction.
[0022] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0023] The material leveling component provided by this utility model has a first baffle and a second baffle in the vibrating trough. Materials such as filaments entering the vibrating trough first pass through the buffer of the first baffle, causing the filaments to accumulate. Only when the material accumulation height exceeds the first baffle can it be conveyed sequentially, thus buffering the fluctuations in the incoming material flow. The material continues to be conveyed until it is buffered by the second baffle, causing the filaments to accumulate again. Only when the material accumulation height exceeds the second baffle can it be conveyed sequentially, thus buffering the fluctuations in the incoming material flow a second time. This allows the filaments to flow out evenly and reduces the fluctuations in the incoming material flow of the vibrating conveyor. Attached Figure Description
[0024] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of this utility model and these drawings without creative effort.
[0025] Figure 1 This is a schematic diagram of the assembly of the material leveling component in an embodiment of this utility model;
[0026] Figure 2 This is an exploded view of the material homogenizing component in an embodiment of this utility model;
[0027] Figure 3 This is a schematic diagram of the structure of the second material stop in an embodiment of this utility model.
[0028] Figure label:
[0029] 1. Vibrating trough; 2. First stop; 3. Second stop; 4. First fastener; 5. Mounting bracket; 51. Fifth connecting hole; 52. Seventh connecting hole; 53. Tenth connecting hole; 6. Second fastener; 7. Third fastener; 8. Fourth fastener; 9. Fifth fastener;
[0030] 11. First side plate; 111. Second connecting hole; 112. Sixth connecting hole; 12. Base plate; 121. Screen hole; 13. Second side plate; 131. Fourth connecting hole; 132. Eighth connecting hole; 14. Heightening plate;
[0031] 21. Ninth connecting hole;
[0032] 31. First baffle; 311. First notch; 32. Second baffle; 321. Second notch; 33. First mounting plate; 331. First connecting hole; 34. Second mounting plate; 341. Third connecting hole. Detailed Implementation
[0033] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0034] In the description of this utility model, it should be noted that the terms "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0035] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0036] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0037] To ensure a uniform flow of wires during the conveying process of a vibrating conveyor and reduce fluctuations in the material flow rate, this embodiment provides a material leveling component, which is described below in conjunction with... Figures 1 to 3 The specific content of this embodiment will be described in detail. It should be noted that the first direction mentioned in this embodiment is... Figure 1 The X direction in this embodiment, and the second direction mentioned in this embodiment are... Figure 1 In the Y direction, the third direction mentioned in this embodiment is Figure 1 The Z direction in the equation.
[0038] This embodiment provides a material leveling assembly, which includes a vibrating trough 1, a first baffle 2, and a second baffle 3. The vibrating trough 1 includes a first side plate 11, a bottom plate 12, and a second side plate 13. The first side plate 11 and the second side plate 13 are parallel and spaced apart at both ends of the bottom plate 12. The vibrating trough 1 extends along a first direction. The vibrating trough 1 is installed on the vibrating frame of a vibrating conveyor. After the wire enters the vibrating trough 1, it is conveyed along the first direction under the action of the vibrating frame. The first baffle 2 is disposed within the vibrating trough 1, and its two ends are connected to the first side plate 11 and the second side plate 13, respectively. The first baffle 2 extends along a second direction, wherein the first direction is perpendicular to the second direction. The second baffle 3 is disposed in the vibrating trough 1. The second baffle 3 includes a first baffle 31 and a second baffle 32 connected at an angle. The end of the first baffle 31 away from the second baffle 32 is connected to the first side plate 11, and the end of the second baffle 32 away from the first baffle 31 is connected to the second side plate 13.
[0039] In summary, the material leveling assembly provided in this embodiment has a first baffle 2 and a second baffle 3 installed in the vibrating trough 1. Materials such as filaments entering the vibrating trough 1 are first buffered and blocked by the first baffle 2, causing the filaments to accumulate. Only when the height of the accumulated material exceeds the first baffle 2 can it be conveyed sequentially backward, thus buffering the fluctuations in the incoming material flow. The material, after this first buffering, continues to be conveyed until it is buffered and blocked by the second baffle 3, causing the filaments to accumulate. Only when the height of the accumulated material exceeds the second baffle 3 can it be conveyed sequentially backward, thus buffering the fluctuations in the incoming material flow a second time. This allows the filaments to flow out evenly, reducing the fluctuations in the incoming material flow of the vibrating conveyor. Furthermore, the second baffle 3 includes a first baffle 31 and a second baffle 32 connected at an angle. When the second baffle 3 is installed upright in the vibrating trough 1, and the pointed corner of the second baffle 3 is in the same direction as the conveying direction of the wire, the wire and other materials will mainly concentrate in the middle area of the vibrating trough 1. When the second baffle 3 is installed backwards in the vibrating trough 1, and the pointed corner of the second baffle 3 is opposite to the conveying direction of the wire, the wire and other materials will mainly concentrate in the two side areas of the vibrating trough 1. By installing the second baffle 3 in both directions, two concentrated distribution methods can be satisfied.
[0040] Furthermore, the first baffle 31 has a first notch 311 on the side facing the bottom plate 12, and / or the second baffle 32 has a second notch 321 on the side facing the bottom plate 12. By adding the first notch 311 and the second notch 321, when the material flow rate is too large, the two notches can allow the material to pass through. The notches can act as additional material channels to help disperse and alleviate flow pressure, and prevent material blockage when the flow rate is large. The size of the first notch 311 and the second notch 321 can be designed according to the actual use, and no further restrictions are imposed here.
[0041] For example, in some applications, the angle between the first baffle 31 and the second baffle 32 is an obtuse angle. This makes the space or channel formed between the first baffle 31 and the second baffle 32 larger than a right angle or an acute angle.
[0042] Furthermore, a first mounting plate 33 is provided at the end of the first baffle 31 away from the second baffle 32. The first mounting plate 33 has a first connecting hole 331, and the first side plate 11 has multiple second connecting holes 111. The first fastener 4 passes through the first connecting hole 331 and connects with the second connecting hole 111. And / or a second mounting plate 34 is provided at the end of the second baffle 32 away from the first baffle 31. The second mounting plate 34 has a third connecting hole 341, and the second side plate 13 has multiple fourth connecting holes 131. The second fastener 6 passes through the third connecting hole 341 and connects with the fourth connecting hole 131. This helps ensure the stability of the assembly between the second baffle 3 and the vibrating trough 1. Since the first side plate 11 has multiple second connecting holes 111 spaced apart along a third direction, and the second side plate 13 has multiple fourth connecting holes 131 spaced apart along a third direction, it is convenient to adjust the installation height of the second baffle 3 on the vibrating trough 1.
[0043] Furthermore, the material leveling assembly also includes a mounting frame 5. The first baffle 2 is mounted on the mounting frame 5. The first end of the mounting frame 5 is provided with a fifth connecting hole 51, and the first side plate 11 is provided with multiple sixth connecting holes 112. The third fastener 7 passes through the fifth connecting hole 51 and connects with the sixth connecting hole 112. And / or the second end of the mounting frame 5 is provided with a seventh connecting hole 52, and the second side plate 13 is provided with multiple eighth connecting holes 132. The fourth fastener 8 passes through the seventh connecting hole 52 and connects with the eighth connecting hole 132. This helps to ensure the firmness of the assembly between the mounting frame 5 and the vibrating trough 1 on the first baffle 2. Since the first side plate 11 is provided with multiple sixth connecting holes 112 spaced apart along the third direction, and the second side plate 13 is provided with multiple eighth connecting holes 132 spaced apart along the third direction, it is convenient to adjust the installation height of the first baffle 2 on the vibrating trough 1.
[0044] Furthermore, the first stopper 2 is provided with a ninth connecting hole 21, and the mounting bracket 5 is provided with a tenth connecting hole 53. The fifth fastener 9 passes through the ninth connecting hole 21 and connects with the tenth connecting hole 53, which helps to ensure the stability of the connection between the first stopper 2 and the mounting bracket 5. It is understood that the fasteners mentioned in this embodiment can be, but are not limited to, bolts or screws, etc., and no further restrictions are imposed here.
[0045] Furthermore, the distance between the first baffle 31 and the bottom plate 12 is the first gap value, and the distance between the second baffle 32 and the bottom plate 12 is the second gap value. Both the first gap value and the second gap value are greater than zero. When the material is close to the tail material (the material is relatively loose and distributed in scattered pieces), the flow rate is small, and the material can flow out from the gap between the baffle and the bottom plate 12. When the vibrating conveyor stops, there is no material residue in the vibrating trough 1.
[0046] For example, when the material is filament, the first gap value and the second gap value can both be adjusted to 3 cm.
[0047] Furthermore, the bottom plate 12 is evenly provided with multiple screen holes 121, so that the bottom plate 12 forms a screen. When the material is buffered by the baffle, fine strands are easily generated. The fine strands are screened out by the shaking action of the screen and finally drawn away by the dust removal fan.
[0048] Furthermore, both the first side plate 11 and the second side plate 13 are provided with raising plates 14 at their tops along a third direction. By installing raising plates 14 on both sides of the vibrating trough 1, material overflow from the vibrating trough 1 is prevented.
[0049] Note that the above description is merely a preferred embodiment of the present invention and the technical principles employed. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and various obvious changes, readjustments, and substitutions can be made without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments. Many other equivalent embodiments may be included without departing from the concept of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
Claims
1. A homogenizing assembly, characterized in that, include: The vibrating trough (1) includes a first side plate (11), a bottom plate (12), and a second side plate (13). The first side plate (11) and the second side plate (13) are parallel and spaced apart at both ends of the bottom plate (12). The vibrating trough (1) extends along a first direction. The first baffle (2) is disposed in the vibrating trough (1). The two ends of the first baffle (2) are respectively connected to the first side plate (11) and the second side plate (13). The first baffle (2) extends along the second direction, and the first direction is perpendicular to the second direction. The second baffle (3) is disposed in the vibrating trough (1). The second baffle (3) includes a first baffle (31) and a second baffle (32) connected at an angle. The end of the first baffle (31) away from the second baffle (32) is connected to the first side plate (11), and the end of the second baffle (32) away from the first baffle (31) is connected to the second side plate (13).
2. The refining assembly of claim 1, wherein, The first baffle (31) has a first notch (311) on the side facing the bottom plate (12), and / or The second baffle (32) has a second notch (321) on the side facing the bottom plate (12).
3. The refining assembly of claim 2, wherein, The angle between the first baffle (31) and the second baffle (32) is an obtuse angle.
4. The refining assembly of claim 2, wherein, A first mounting plate (33) is provided at the end of the first baffle (31) away from the second baffle (32). The first mounting plate (33) is provided with a first connecting hole (331). The first side plate (11) is provided with a plurality of second connecting holes (111). A first fastener (4) passes through the first connecting hole (331) and connects with the second connecting holes (111); and / or The second baffle (32) is provided with a second mounting plate (34) at one end away from the first baffle (31). The second mounting plate (34) is provided with a third connecting hole (341). The second side plate (13) is provided with a plurality of fourth connecting holes (131). The second fastener (6) passes through the third connecting hole (341) and connects with the fourth connecting hole (131).
5. The refining assembly of claim 1, wherein, The material leveling assembly further includes a mounting bracket (5), the first material stopper (2) is mounted on the mounting bracket (5), the first end of the mounting bracket (5) is provided with a fifth connecting hole (51), the first side plate (11) is provided with a plurality of sixth connecting holes (112), the third fastener (7) passes through the fifth connecting hole (51) and connects with the sixth connecting hole (112), and / or The second end of the mounting bracket (5) is provided with a seventh connecting hole (52), and the second side plate (13) is provided with a plurality of eighth connecting holes (132). The fourth fastener (8) passes through the seventh connecting hole (52) and connects to the eighth connecting hole (132).
6. The refining assembly of claim 5, wherein, The first baffle (2) is provided with a ninth connecting hole (21), and the mounting bracket (5) is provided with a tenth connecting hole (53). The fifth fastener (9) passes through the ninth connecting hole (21) and connects to the tenth connecting hole (53).
7. The refining assembly of claim 1, wherein, The distance between the first baffle (31) and the bottom plate (12) is a first gap value, the distance between the second baffle (32) and the bottom plate (12) is a second gap value, and the first gap value and the second gap value are both greater than zero.
8. The refining assembly of claim 7, wherein, The first gap value and the second gap value are both 3 cm.
9. The refining assembly of claim 1, wherein, The bottom plate (12) is uniformly provided with a plurality of screen holes (121).
10. A refining assembly according to any one of claims 1-9, characterized in that, The first side plate (11) and the second side plate (13) are both provided with a raised plate (14) at the top along a third direction.