A cross-shaft stacking device
By designing a cross-shaft palletizing device, automated palletizing and quality inspection of cross-shafts were achieved, solving the problem of time-consuming and labor-intensive manual palletizing and improving production efficiency and yield.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENAN SANJIA AUTO PARTS CO LTD
- Filing Date
- 2025-07-23
- Publication Date
- 2026-07-03
AI Technical Summary
The existing cross-axis stacking method relies on manual operation, which is time-consuming, labor-intensive, and has high labor costs. In addition, it lacks the ability to check the permeability of the cross-axis center hole, which affects the yield rate.
Design a cross-shaft palletizing device, including a feeding hopper, a conveyor belt, a palletizer, a pusher, a photoelectric sensor, and a controller. The device uses automated equipment to separate the cross-shafts into large and small parts and stack them into large and small part palletizing baskets respectively. The photoelectric sensor checks the transparency of the center hole to ensure the yield rate.
It achieves automated palletizing of cross shafts, saving manpower and improving production efficiency, and ensures product quality by checking the transparency of the center hole through photoelectric sensors.
Smart Images
Figure CN224449371U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cross shaft production technology, specifically to a cross shaft stacking device. Background Technology
[0002] A cross shaft typically consists of four journals and a cross-shaped central section. The shape resembles a cross, with the four journals perpendicular to each other and connected to the central section. The journals are used to connect other components, such as drive shafts and universal joint forks.
[0003] After the cross shaft is processed, it needs to be stacked for easy transportation. The existing stacking method is to manually put it into baskets, stack them, and then arrange all the baskets together, which is time-consuming, labor-intensive, and has high labor costs. Utility Model Content
[0004] To address the above problems, this utility model proposes a cross-shaft palletizing device, the specific technical solution of which is as follows:
[0005] A cross-axis palletizing device includes a feeding hopper, a conveyor belt, a palletizer, and a controller. The feeding hopper is located above the feeding end of the conveyor belt, and a small part palletizing basket is arranged below the discharging end of the conveyor belt. A telescopic rod is provided on one side of the small part palletizing basket to push it into the palletizer. Push rods and large part palletizing baskets are respectively provided on the left and right sides of the conveyor belt. The large part palletizing basket is connected to a three-axis drive assembly through a rotary drive component. A moving component for moving the large part palletizing basket is also provided on one side of the three-axis drive assembly. A first photoelectric sensor and a telescopic limit rod are arranged sequentially above the conveyor belt between the feeding hopper and the large part palletizing basket along the transport direction of the conveyor belt. The controller is communicatively connected to the first photoelectric sensor, the telescopic limit rod, the push rod, and the three-axis drive assembly.
[0006] Furthermore, a guide plate is installed between the conveyor belt and the large item rack.
[0007] Furthermore, a second photoelectric sensor is installed above the conveyor belt.
[0008] Furthermore, a counter is also provided on the telescopic limit rod.
[0009] The beneficial effects of this utility model are as follows:
[0010] 1. For larger cross shafts, the push rod and the three-axis drive assembly work together to place them into the large item stacking basket, which is then stacked by the palletizer. For smaller cross shafts, they are counted and then dropped directly into the small item stacking basket, which is then stacked by the palletizer. This device replaces the manual process of stacking cross shafts into boxes, saving manpower.
[0011] 2. The permeability of the central hole of the cross shaft is checked by the second photoelectric sensor to ensure the yield rate. Attached Figure Description
[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0013] Figure 1 This is a schematic diagram of the cross-shaft stacking device described in this utility model;
[0014] Figure 2 This is a utility model Figure 1 Enlarged diagram of point A in the middle.
[0015] In the diagram: 1. Feed hopper; 2. Conveyor belt; 3. Push rod; 4. First photoelectric sensor; 5. Telescopic limit rod; 6. Second photoelectric sensor; 7. Large item stacking basket; 8. Small item stacking basket; 9. Palletizer; 10. Moving component; 11. Tipping bucket. Detailed Implementation
[0016] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0017] The term "large parts" refers to cross shafts that are larger in size and easier to stack neatly, while "small parts" refers to cross shafts that are smaller in size and harder to stack neatly. This utility model provides the following specific implementation schemes:
[0018] like Figure 1-2As shown, this utility model provides a cross-axis palletizing device, including a feeding hopper 1, a conveyor belt 2, a palletizer 9, and a controller. The feeding hopper 1 is located above the feeding end of the conveyor belt 2, and a small part palletizing basket 8 is arranged below the discharging end of the conveyor belt 2. A telescopic rod is provided on one side of the small part palletizing basket 8 to push it into the palletizer 9. Push rods 3 and large part palletizing baskets 7 are respectively provided on the left and right sides of the conveyor belt 2. The large part palletizing basket 7 is connected to a three-axis drive assembly through a rotary drive component. A moving component 10 for moving the large part palletizing basket 7 is also provided on one side of the three-axis drive assembly. A first photoelectric sensor 4 and a telescopic limit rod 5 are arranged sequentially above the conveyor belt 2 between the feeding hopper 1 and the large part palletizing basket 7 along the transport direction of the conveyor belt 2. The controller is communicatively connected to the first photoelectric sensor 4, the telescopic limit rod 5, the push rod 3, and the three-axis drive assembly. The controller receives the signal from the first photoelectric sensor 4 and controls the operation of the telescopic limit rod 5, the push rod 3, and the three-axis drive assembly.
[0019] Preferably, a guide plate is provided between the conveyor belt 2 and the large item stacking basket 7 to facilitate the push rod 3 to push the large items into the large item stacking basket 7.
[0020] Preferably, a second photoelectric sensor 6 is also provided above the conveyor belt 2. The second photoelectric sensor 6 is used to check the permeability of the central hole of the cross shaft.
[0021] Preferably, the telescopic limit rod 5 is also equipped with a counter.
[0022] Preferably, a tipping bucket 11 is provided on one side of the feed hopper 1. The tipping bucket 11 is used to feed the cross shaft into the feed hopper 1. A turning component is provided at the discharge port of the feed hopper 1. The turning component can turn the cross shaft so that it enters the conveyor belt 2 in a specified posture.
[0023] Preferably, the controller is also communicatively connected to the conveyor belt 2, the second photoelectric sensor 6, the telescopic rod, the moving component 10, the rotary drive component, and the palletizer 9.
[0024] During operation, for large items, after falling onto conveyor belt 2, as conveyor belt 2 rotates, the first photoelectric sensor 4 senses the cross shaft and transmits the signal to the controller. The telescopic limit rod 5 falls down, and the second photoelectric sensor 6 checks the center hole. After the check is passed, the telescopic limit rod 5 rises, and conveyor belt 2 sends the cross shaft to push rod 3. Push rod 3 pushes it into the large item stacking basket 7. Then, the three-axis drive assembly drives the large item stacking basket 7 to move and wait for the next cross shaft to be stacked. After the large item stacking basket 7 is full, the rotation drive component drives it to rotate and fall down. The moving component 10 sends it into the palletizer 9. For small items, after falling onto conveyor belt 2, as conveyor belt 2 rotates, the first photoelectric sensor 4 senses the cross shaft and transmits the signal to the controller. The telescopic limit rod 5 falls down, the counter counts, and the second photoelectric sensor 6 checks the center hole. After the check is passed, as conveyor belt 2 rotates, the cross shaft falls into the small item stacking basket 8. After the counter reaches the set value, the telescopic rod pushes the small item stacking basket 8 into the palletizer 9.
[0025] For larger cross shafts, the push rod 3, in conjunction with the three-axis drive assembly, places them into the large item stacking basket 7, which is then stacked by the palletizer 9. For smaller cross shafts, they are counted and then directly fall into the small item stacking basket 8, which is also stacked by the palletizer 9. This device replaces the manual process of stacking the cross shafts into the box, saving manpower. The second photoelectric sensor 6 checks the permeability of the center hole of the cross shaft to ensure a high yield rate.
[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A cross axle palletizing device, characterized by: The system includes a feeding hopper, a conveyor belt, a palletizer, and a controller. The feeding hopper is located above the feeding end of the conveyor belt, and a small parts palletizing basket is arranged below the discharging end of the conveyor belt. A telescopic rod is provided on one side of the small parts palletizing basket to push it into the palletizer. Push rods and large parts palletizing baskets are respectively provided on the left and right sides of the conveyor belt. The large parts palletizing basket is connected to a three-axis drive assembly through a rotary drive component. A moving component for moving the large parts palletizing basket is also provided on one side of the three-axis drive assembly. A first photoelectric sensor and a telescopic limit rod are arranged sequentially above the conveyor belt between the feeding hopper and the large parts palletizing basket along the transport direction of the conveyor belt. The controller is communicatively connected to the first photoelectric sensor, the telescopic limit rod, the push rod, and the three-axis drive assembly.
2. A spider palletizer as set forth in claim 1, wherein: A guide plate is installed between the conveyor belt and the large item stacking basket.
3. A spider palletizer as set forth in claim 1, wherein: A second photoelectric sensor is also installed above the conveyor belt.
4. A spider palletizer as set forth in claim 1, wherein: A counter is also installed on the telescopic limit rod.