Diode receiving device

Abstract

The utility model discloses a diode material receiving device, including the material distributing mechanism for automatic material distribution, the bottom of material distributing mechanism is provided with a plurality of material cylinders, and each material cylinder below is equipped with the storage shell, and the bottom of storage shell is equipped with the base, material distributing mechanism includes the material receiving track of inclination arrangement, be equipped with a plurality of openings on material receiving track, the opening with material cylinder one to one correspondence, the bottom of material receiving track is equipped with a plurality of rotary cylinders, and a plurality of rotary cylinders control the switching baffle block in material receiving track respectively. The utility model discloses in work, set up several openings on material receiving track, and the opening below corresponds to different material cylinders, and the storage shell is set below the material cylinder, and it is convenient to switch different material receiving channels and receive material, improve work efficiency, save time.

Description

Technical Field

[0001] This utility model relates to the field of diode processing technology, and in particular to a diode receiving device. Background Technology

[0002] With the continuous development of new products and the emergence of modular products, the disadvantages of photovoltaic bypass diodes, especially axial diodes, have gradually become apparent: outdated manufacturing equipment, slow iteration, and product design structure that results in lengthy production processes. The multiple processes lead to a low input-output ratio, so improving the input-output ratio of a single process is particularly important.

[0003] In production and processing, materials are usually collected manually, which reduces work efficiency. Utility Model Content

[0004] To address the above problems, this utility model provides a diode collecting device that is simple in structure, saves manpower, and improves efficiency.

[0005] The technical solution of this utility model is: a diode receiving device, including a dispensing mechanism for automatic dispensing, wherein a plurality of material cylinders are provided at the bottom of the dispensing mechanism, a storage shell is provided below each material cylinder, and a base is provided at the bottom of the storage shell;

[0006] The material distribution mechanism includes an inclined receiving track with multiple openings, each corresponding to a material cylinder.

[0007] The bottom of the receiving track is equipped with multiple rotary cylinders, which control the switching baffle blocks located within the receiving track.

[0008] Each of the storage tanks has two limiting rods on one side. The top end of the limiting rod is connected to the bottom of the material distribution mechanism, and the bottom end of the limiting rod is connected to the top of the base.

[0009] A slide is slidably connected between the outer surfaces of the two limiting rods, and a toothed rack is connected to one side of the slide.

[0010] A base is connected to one side of the storage tank, and a drive motor is connected to the inner wall of the base;

[0011] The output end of the drive motor is connected to a shaft, and a gear is connected to the outer surface of the shaft, and the gear meshes with a row of teeth.

[0012] A fixing plate is connected to one side of the storage tank, and one side of the fixing plate is rotatably connected to one end of the shaft.

[0013] A baffle is slidably connected to the inner wall of the storage tank.

[0014] The storage shell is provided with a sliding hole, and the baffle and the slide are provided with corresponding positioning holes. The positioning holes are used to connect positioning rods, and the positioning rods pass through the sliding holes.

[0015] In operation, this invention features several openings on the receiving track, with different material cylinders below each opening. A storage shell is located below each material cylinder, facilitating the switching between different receiving channels for material collection, thereby improving work efficiency and saving time. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the automatic feeding mechanism in this utility model;

[0017] Figure 2 for Figure 1 Internal structure diagram;

[0018] Figure 3 Schematic diagram of the automatic material receiving mechanism Figure 1 ;

[0019] Figure 4 Schematic diagram of the automatic material receiving mechanism Figure 2 ;

[0020] Figure 5 This is a partial exploded structural diagram of the automatic material receiving mechanism;

[0021] Figure 6 This is a schematic diagram of the automatic erasing mechanism;

[0022] Figure 7 This is a schematic diagram of the internal structure of the automatic erasing mechanism;

[0023] Figure 8 This is a schematic diagram of the vibratory feeder structure;

[0024] Figure 9 This is a schematic diagram of the printing mechanism;

[0025] Legend:

[0026] 1. Automatic feeding mechanism;

[0027] 11. First stepper motor; 12. Guide rail; 13. Funnel; 14. Centrifuge; 15. Material bin; 16. Stand; 17. Material shortage sensor; 18. Material tray; 19. Upper gear; 110. Lower gear; 111. Guide rail; 112. Guide block; 113. Support shaft; 114. Lug; 115. Guide rod; 116. Guide wheel;

[0028] 2. Automatic material receiving mechanism;

[0029] 21. Material distribution mechanism; 22. Material cylinder; 23. Storage shell; 24. Base; 25. Material receiving track; 26. Opening; 27. Rotary cylinder; 28. Switching stop block; 29. ​​Base; 210. Drive motor; 211. Gear; 212. Limiting rod; 213. Slide; 214. Gear rack; 215. Fixing plate; 216. Stop shell; 217. Sliding hole; 218. Positioning hole;

[0030] 3. Automatic erasing mechanism;

[0031] 31. Second stepper motor; 32. Nozzle; 33. Lifting cylinder; 34. Sponge wheel; 35. Housing; 36. Support plate; 37. Mounting plate; 38. Slide rail; 39. Slider; 310. Synchronous pulley; 311. Belt;

[0032] 4. Vibratory feeder;

[0033] 5. Printing mechanism; 51. Frame; 52. Printing wheel;

[0034] 6. Conveyor belt. Detailed Implementation

[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0036] like Figure 1-9 As shown, this utility model provides a technical solution: a diode collecting device, including an automatic collecting mechanism 2, which is part of a continuous conveyor system; in specific applications,

[0037] A photovoltaic axial diode assembly machine includes an automatic feeding mechanism 1, a printing mechanism 5, and an automatic receiving mechanism 2, arranged sequentially.

[0038] The automatic feeding mechanism 1 is used for feeding axial diodes and includes a feeding component and a vibration component arranged in sequence.

[0039] The feeding assembly includes a material bin 15, which contains a first stepper motor 11 for providing driving power. A guide rail 12 for guiding is provided on one side of the first stepper motor 11 on the material bin 15, and a funnel 13 is provided on one side of the guide rail 12.

[0040] The first stepper motor 11 drives the funnel 13 to move up and down along the guide rail 12 via a gear chain transmission mechanism (including an upper gear 19, a lower gear 110, and a transmission chain). The guide rail 12 is in the shape of an inverted "L". The gear chain transmission mechanism is a conventional structure and will not be described in detail here. In application, the material box 15 is equipped with a guide rail 111, and the transmission chain drives the guide block 112 to move on the guide rail 111. A support shaft 113 is provided on one side of the guide block, and a pair of lugs 114 are provided at the bottom of the funnel 13. The pair of lugs are connected to the support shaft 113, and a guide rod 115 is provided on one lug. One end of the guide rod located in the guide rail 12 is connected to a guide wheel 116. The guide wheel facilitates sliding.

[0041] The material bin 15 is divided into sections, one section for the gear and chain drive mechanism and the other section for the funnel, which facilitates installation and ensures reliable operation.

[0042] The vibration assembly includes a stand 16, on which a vibrating plate 4 is provided. The vibrating plate 4 is used to receive the axial diode poured in by the funnel 13 and transmit it to the conveyor belt 6, which then transmits it to the printing mechanism 5.

[0043] The printing mechanism 5 includes a frame 51 and a printing wheel 52. The axial diode on the conveyor belt 6 prints characters through the printing wheel. The frame 51 is equipped with an automatic erasing mechanism 3, which is used to erase characters from the printing wheel. The printing operation of the diode is a conventional action and will not be described in detail here.

[0044] The automatic material receiving mechanism 2 is used to receive axial diodes printed on the conveyor belt. It includes a material dispensing mechanism 21 for automatic material dispensing. The bottom of the material dispensing mechanism 21 is provided with multiple material cylinders 22. Each material cylinder 22 is provided with a storage shell 23 below it. The bottom of the storage shell is provided with a base 24.

[0045] A centrifuge 14 is installed at the bottom of the funnel 13.

[0046] The efficient feeding of axial diodes is achieved through the cooperation of automatic feeding mechanism 1 and centrifuge 14. The first stepper motor 11 drives the funnel 13 to move up and down, and the guide rail 12 ensures that the axial diodes fall smoothly. The centrifuge 14 provides a vibration effect to help the axial diodes to be fed automatically. This mechanism solves the problems of instability and low efficiency of manual feeding and achieves the effect of automated and precise feeding.

[0047] It also includes a material shortage sensor 17 and a material tray 18, which are respectively mounted on the upright and located above the vibrating plate 4;

[0048] The tray 18 is used to guide the funnel 13; the tray 18 guides the axial diode in the funnel so that it can be reliably poured into the vibratory plate.

[0049] The material shortage sensor 17 is used to detect the axial diode inside the vibratory feeder 4. It detects whether there is material inside the vibratory feeder, thereby controlling the centrifuge's operation via the controller.

[0050] The automatic erasing mechanism 3 includes a housing 35, which is connected to the frame 51 via a support plate 36. A second stepper motor 31 for driving is located inside the housing 35. The second stepper motor 31 drives a sponge wheel 34 located at the bottom of the housing via a belt drive mechanism. A nozzle 32 is located on one side of the second stepper motor 31 inside the housing 35. The nozzle 32 sprays cleaning solvent onto the sponge wheel 34, which is used to erase the printing wheel. The belt drive mechanism is a conventional structure and will not be described in detail here.

[0051] The frame 51 is provided with a mounting plate 37, the mounting plate 37 is provided with a lifting cylinder 33 and a slide rail 38, the support plate 36 is provided with a slider 39, and the lifting cylinder 33 is used to drive the support plate 36 so that the slider 39 moves on the slide rail 38.

[0052] Driven by the second stepper motor 31, the automatic erasing mechanism 3 efficiently completes the automatic erasing task during the printing process. The lifting cylinder 33 ensures precise positioning of the erasing station, and the rotation of the sponge wheel 34 automatically cleans the printing wheel. Cleaning solvent is sprayed through the nozzle 32 to guarantee the wiping effect. Through these combined mechanisms, efficient cleaning and stability are achieved. Automatic erasing replaces manual erasing, improving efficiency. After erasing, the reliability of subsequent printing wheel movements is ensured.

[0053] The material distribution mechanism 21 includes an inclined receiving track 25, which has multiple openings 26, each corresponding to a material cylinder 22.

[0054] The bottom of the receiving track 25 is equipped with multiple rotary cylinders 27, which control the switching stop blocks 28 located within the receiving track 25. The number of cylinders can be set according to specific circumstances, such as three.

[0055] Each of the storage tanks 23 has two limiting rods 212 on one side. The top end of the limiting rod 212 is connected to the bottom of the material distribution mechanism 21, and the bottom end of the limiting rod 212 is connected to the top of the base 24.

[0056] A slide 213 is slidably connected between the outer surfaces of the two limiting rods 212, and a toothed rack 214 is connected to one side of the slide 213;

[0057] A base 29 is connected to one side of the storage shell 23, and a drive motor 210 is connected to the inner wall of the base 29.

[0058] The output end of the drive motor 210 is connected to a shaft, and a gear 211 is connected to the outer surface of the shaft. The gear 211 is meshed with the gear 214.

[0059] A fixing plate 215 is connected to one side of the storage shell 23, and one side of the fixing plate is rotatably connected to one end of the shaft.

[0060] A baffle 216 is slidably connected to the inner wall of the storage shell 23.

[0061] The storage shell 23 is provided with a sliding hole 217, and the baffle 216 and the slide 213 are provided with corresponding positioning holes 218. The positioning hole 218 is used to connect a positioning rod, and the positioning rod passes through the sliding hole 217.

[0062] The automatic material receiving mechanism 2, through the design of the material distribution mechanism 21 and the limiting rod 212, realizes the automatic distribution and collection of axial diodes. Through the cooperation of the drive motor 210 and the gear 211, the slide 213 is driven to lift and lower. The axial diodes enter different material cylinders 22 as needed. The baffle 216 can gradually move down as the number of axial diodes inside increases, ensuring the effect of automated and continuous material receiving. Through this series of automated processes, not only is the production efficiency improved, but the error of manual operation is also greatly reduced, ensuring the stability and accuracy of production.

[0063] The baffle 216 and the slide 213 are connected by a positioning rod. After the baffle is full, it moves downward. After the positioning rod is removed, the slide 213 moves upward and is connected to another baffle through the positioning rod, and the cycle repeats. The baffle 216 facilitates the collection of axial diodes at a high position in the storage tank 23, preventing the axial diodes from falling to the bottom of the storage tank and causing damage. Multiple baffles 216 are set for collection, which facilitates the layered collection of axial diodes, making it convenient and reliable.

[0064] The application of photovoltaic axial diodes in a continuous circuit includes the following steps:

[0065] 1) In the automatic feeding process, the axial diodes are poured into the funnel 13 in one go, and the centrifuge 14 at the bottom vibrates to pour the axial diodes in the funnel 13 into the vibrating plate.

[0066] In this process, the first stepper motor 11 drives the funnel 13 to move up and down through the gear chain transmission mechanism. The material shortage sensor detects the presence or absence of the axial diode in the vibratory plate, thereby controlling the centrifuge 14 to work and generate vibration to achieve automatic material feeding. The funnel 13 is tilted to feed material through the "L"-shaped guide rail 12. The centrifuge 14 achieves the vibration effect through centrifugal operation, which assists the funnel 13 to tilt to feed material.

[0067] 2) In the printing process, the axial diodes on the conveyor belt are used for printing via the printing wheel 52;

[0068] 3) In the automatic erasing process, the axial diode needs to clean the printing wheel (52) regularly during the printing process (e.g., set 2-5h); or after printing 1200 characters, the automatic erasing station lifting cylinder of the machine stops and presses down, the sponge wheel rotates and wipes the printing wheel. After wiping, the lifting cylinder lifts up and the machine continues to run automatically.

[0069] The second stepper motor 31 drives the sponge wheel 34 to rotate through the belt drive mechanism (including the synchronous pulley 310 and the belt 311) to wipe the printing wheel. The nozzle 32 sprays the cleaning solvent onto the sponge wheel. The lifting cylinder 33 controls the entire automatic wiping mechanism 3 to achieve the lifting function. The sponge wheel rotates to wipe the printing wheel to achieve the automatic wiping function.

[0070] 4) In the automatic material receiving process, different material receiving channels are switched on the material receiving track to achieve automatic material receiving without stopping the machine;

[0071] Among them, the rotary cylinder of the material distribution mechanism 21 drives the switching baffle to switch, and the axial diode falls into different material cylinders 22;

[0072] When the axial diodes enter the barrel 22, they are received by the storage tanks 23 at different positions, and the drive motor 210 drives the slide 213 to move through the gears 211 and the toothed rack 214. The baffle 216 gradually moves downward as the number of axial diodes inside increases.

[0073] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A diode receiving device, characterized by: It includes a material dispensing mechanism (21) for automatic material dispensing, the bottom of which is provided with a plurality of material cylinders (22), each material cylinder (22) is provided with a storage shell (23) below it, and the bottom of the storage shell is provided with a base (24). The material distribution mechanism (21) includes an inclined receiving track (25), which has multiple openings (26) that correspond one-to-one with the material cylinder (22). The bottom of the receiving track (25) is provided with multiple rotary cylinders (27), and the multiple rotary cylinders (27) control the switching stop blocks (28) located in the receiving track (25) respectively.

2. The diode harvesting device of claim 1, wherein: Each of the storage tanks (23) has two limiting rods (212) on one side. The top of the limiting rod (212) is connected to the bottom of the material distribution mechanism (21), and the bottom of the limiting rod (212) is connected to the top of the base (24).

3. The diode harvesting device of claim 2, wherein: A slide (213) is slidably connected between the outer surfaces of the two limiting rods (212), and a toothed rack (214) is connected to one side of the slide (213). A base (29) is connected to one side of the storage shell (23), and a drive motor (210) is connected to the inner wall of the base (29). The output end of the drive motor (210) is connected to a shaft, and a gear (211) is connected to the outer surface of the shaft. The gear (211) meshes with the gear rack (214). A fixing plate (215) is connected to one side of the storage shell (23), and one side of the fixing plate is rotatably connected to one end of the shaft.

4. The diode harvesting device of claim 3, wherein: The inner wall of the storage tank (23) is slidably connected to a baffle (216). The storage shell (23) is provided with a sliding hole (217), and the baffle (216) and the slide (213) are provided with corresponding positioning holes (218). The positioning hole (218) is used to connect a positioning rod, and the positioning rod passes through the sliding hole (217).

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