A casting apparatus for preparing high-barrier composite films

By improving the winding structure of the casting device and utilizing the detachable connection of the support frame and movable rod, the problem of the inconvenience of disassembling the winding structure was solved, achieving stability and ease of operation of the device. The easy-to-assemble and disassemble, stable winding structure improves safety and production efficiency, prevents raw materials from sticking and falling, and ensures product quality.

CN224449689UActive Publication Date: 2026-07-03CHINA FILM NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHINA FILM NEW MATERIAL TECH CO LTD
Filing Date
2025-09-03
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

Existing casting equipment for preparing high-barrier composite films is not easy to disassemble the winding structure, which reduces the support stability and poses a safety hazard.

Method used

A casting device was designed, comprising components such as a support frame, a vertical frame, a winding drum, a movable rod, a socket, and a positioning plate. The detachable connection between the movable rod and the vertical frame, and the movable adjustment of the threaded rod, enable an easy-to-assemble and stable winding structure. The conveyor belt and limit baffles ensure stable material delivery.

Benefits of technology

This technology enables easy disassembly and assembly of the casting device and secure winding, improving safety and production efficiency, preventing raw materials from sticking and falling, and ensuring product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of high-barrier composite film preparation technology, and discloses a casting device for preparing high-barrier composite films, including a first connecting seat and a second connecting seat. The second connecting seat is arranged parallel to and directly below the first connecting seat. A base is fixedly connected to the left side of the first and second connecting seats. The front end of the base is provided with a component for easy disassembly and assembly, including a socket. Support frames are fixedly connected to the top and bottom of the front end of the base. This casting device for preparing high-barrier composite films, by setting up a support frame, uprights, a take-up drum, a movable rod, a socket, a positioning plate, a mounting block, and a connecting groove, facilitates the handling of the take-up drum while strengthening the stability between the movable rod and the two sets of uprights, effectively preventing the movable rod from loosening or even falling off. It solves the problem that the device is inconvenient to disassemble the take-up structure, affecting handling and greatly reducing the support stability, posing a safety hazard.
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Description

Technical Field

[0001] This utility model relates to the field of high-barrier composite film preparation technology, specifically a casting device for preparing high-barrier composite films. Background Technology

[0002] The high-barrier composite film is prepared by multi-layer co-extrusion and gradient curing technology to ensure uniform thickness of the base film and strong interlayer bonding. At the same time, plasma surface treatment enhances coating adhesion, and the segmented curing strategy ensures the retention of the activity and uniform distribution of functional components, thereby significantly reducing energy consumption and solvent residue risks, and improving production efficiency and product consistency.

[0003] The preparation of high-barrier composite films uses a casting device to prevent the raw materials from sticking to the high-barrier composite film, ensuring product quality and reducing safety hazards in the production process. However, the casting devices currently in use are inconvenient for disassembling the winding structure, affecting handling and greatly reducing the support and stability, thus posing safety hazards.

[0004] Therefore, a novel casting apparatus for preparing high-barrier composite films is proposed to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a casting device for preparing high-barrier composite films, so as to solve the problem that the device mentioned in the background art is inconvenient to disassemble the winding structure, which affects the handling and greatly reduces the support and stability, and poses a safety hazard.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a casting device for preparing a high-barrier composite film, comprising a first connecting seat and a second connecting seat, the second connecting seat being arranged parallel to and directly below the first connecting seat, a base being fixedly connected to the left side of the first connecting seat and the second connecting seat, and a component for easy assembly and disassembly being provided at the front end of the base;

[0007] The easy-to-assemble and disassemble component includes a socket. The top and bottom of the front end of the base are fixedly connected to a support frame. A winding drum is arranged parallel to the front end of the base. A movable rod is installed through the inside of the winding drum. The top of the support frame is concave inward in an arc shape. A vertical frame is fixedly connected to the bottom of the arc concavity. Positioning plates are fixedly connected to both sides of the vertical frame. Two sets of sockets are provided and are respectively sleeved on the outer ends of the two sets of vertical frames.

[0008] As a further technical solution of this utility model, the two ends of the movable rod pass through the interior of the two sets of uprights respectively, and the outer end of the movable rod and the inner end of the socket form a detachable movable connection. The top end of the movable rod is fixedly connected to a first drive motor.

[0009] As a further technical solution of this utility model, the two sides of the inner end of the socket are recessed inward and have connecting grooves. The two sides of the stand are fixedly connected to positioning plates, and the outer side of the positioning plates is fixedly connected to mounting blocks. The mounting blocks are inserted into the inside of the connecting grooves.

[0010] As a further technical solution of this utility model, a fixing frame is fixedly connected to the front end of the left side of both the first connecting seat and the second connecting seat. A threaded rod is vertically arranged at the front end of the left side of the first connecting seat and the second connecting seat. The bottom end of the threaded rod is movably connected to the inner end of a set of fixing frames. The top end of the threaded rod penetrates the interior of another set of fixing frames and is fixedly connected to a servo motor.

[0011] As a further technical solution of this utility model, a horizontal bar is vertically fixedly connected between the two sets of fixed frames, and the horizontal bar is arranged parallel to the front end of the threaded rod. A movable seat is provided on the external threaded sleeve of the threaded rod, and a scraper is fixedly connected to the rear end of the movable seat.

[0012] As a further technical solution of this utility model, the front end of the movable seat is fixedly connected to an external frame, and a sleeve is provided through the top of the external frame, and the sleeve is slidably connected to the outside of the crossbar.

[0013] As a further technical solution of this utility model, an auxiliary rotating shaft is movably connected between the left sides of the first connecting seat and the second connecting seat, and an active rotating shaft is movably connected between the right sides of the first connecting seat and the second connecting seat. The top end of the active rotating shaft passes through the interior of the first connecting seat and is fixedly connected to a second drive motor. A transmission belt is provided between the first connecting seat and the second connecting seat, and the transmission belt is sleeved on the outside of the auxiliary rotating shaft and the active rotating shaft.

[0014] As a further technical solution of this utility model, two sets of limiting baffles are fixedly connected to the front ends of the first connecting seat and the second connecting seat, and a protective bottom layer is fixedly connected to the inner end of the limiting baffle.

[0015] Compared with the prior art, the beneficial effects of this utility model are: the casting device for preparing high-barrier composite film not only realizes the functions of easy disassembly and assembly and movement adjustment, but also realizes the function of limit protection;

[0016] (1) By setting up a support frame, upright frame, take-up drum, movable rod, socket, positioning plate, mounting block and connecting groove, the take-up drum is located between two sets of support frames, and the two ends of its movable rod are respectively inserted into the corresponding upright frame and installed on the outer end of the upright frame through the socket sleeve. The mounting block is fixed in the connecting groove through the plug-in connection method, which effectively installs and fixes the two ends of the movable rod, and does not affect the flexible rotation of the movable rod between the two sets of upright frames. This makes it convenient to take out the take-up drum while strengthening the stability between the movable rod and the two sets of upright frames, and effectively preventing the movable rod from loosening or even falling off.

[0017] (2) By setting up a threaded rod, a movable seat, a crossbar, a scraper, an external frame, a sleeve and a fixed frame, the movable seat is sleeved and installed outside the threaded rod. According to the thread direction on the surface of the threaded rod, the movable seat can move left and right. The scraper can quickly remove the raw material on the surface of the high-barrier composite film and safely separate the two. The external frame is sleeved outside the crossbar to strengthen the connection between the sleeve and the movable seat. The sliding connection method ensures that the sleeve moves stably outside the crossbar, improves the smoothness of the left and right movement of the movable seat and improves the stability.

[0018] (3) By setting up a conveyor belt, an auxiliary shaft, an active shaft, a limit baffle and a protective bottom layer, the auxiliary shaft and the active shaft cooperate with each other to ensure that the raw material moves outward on the surface of the conveyor belt and is transported stably. By adding two sets of limit baffles, the raw material can be limited to avoid the material falling during the conveying process. At the same time, the protective bottom layer is used to enhance the protection of the inner surface of the limit baffle. Attached Figure Description

[0019] Figure 1 This is a front view structural diagram of the present utility model;

[0020] Figure 2 This is a bottom view schematic diagram of the limiting baffle structure of this utility model;

[0021] Figure 3 This is a top view of the support frame structure of this utility model;

[0022] Figure 4 This is a side view of the threaded rod structure of this utility model.

[0023] In the diagram: 1. Base; 2. Rewind drum; 3. Support frame; 4. First drive motor; 5. Servo motor; 6. Auxiliary shaft; 7. Limiting baffle; 8. First connecting seat; 9. Second drive motor; 10. Active shaft; 11. Conveyor belt; 12. Second connecting seat; 13. Threaded rod; 14. Mounting block; 15. Stand; 16. Movable rod; 17. Socket; 18. Positioning plate; 19. Fixing frame; 20. Scraper; 21. Protective bottom layer; 22. Connecting groove; 23. Crossbar; 24. External frame; 25. Sleeve; 26. Movable seat. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-4 A casting apparatus for preparing a high-barrier composite film includes a first connecting seat 8 and a second connecting seat 12. The second connecting seat 12 is arranged parallel to the first connecting seat 8 directly below it. A base 1 is fixedly connected to the left side of the first connecting seat 8 and the second connecting seat 12. The front end of the base 1 is provided with a component that is easy to disassemble and assemble.

[0026] The components that are easy to assemble and disassemble include a socket 17, a support frame 3 fixedly connected to the top and bottom of the front end of the base 1, a winding drum 2 parallel to the front end of the base 1, a movable rod 16 running through the inside of the winding drum 2, the top of the support frame 3 being concave inward in an arc shape, and a stand 15 fixedly connected to the bottom of the arc concavity, and positioning plates 18 fixedly connected to both sides of the stand 15, and two sets of sockets 17 being provided, which are respectively sleeved on the outer ends of the two sets of stand 15.

[0027] The two ends of the movable rod 16 pass through the interior of the two sets of uprights 15 respectively, and the outer end of the movable rod 16 and the inner end of the socket 17 form a detachable movable connection. The top end of the movable rod 16 is fixedly connected to the first drive motor 4.

[0028] The socket 17 has inwardly recessed connecting grooves 22 on both sides of its inner end. The upright 15 has positioning plates 18 fixedly connected to both sides. The positioning plates 18 have mounting blocks 14 fixedly connected to the outer side of the positioning plates 18. The mounting blocks 14 are inserted into the inside of the connecting grooves 22.

[0029] Specifically, such as Figure 1 and Figure 3 As shown, during use, both ends of the movable rod 16 are inserted into the interior of the corresponding upright 15, and the socket 17 is fitted onto the outer end of the upright 15. The two ends of the movable rod 16 are installed at the inner end of the socket 17, ensuring the movable connection between the two. This continues until the mounting block 14 is inserted and fixed inside the connecting groove 22, fixing the socket 17 in the current position. After the first drive motor 4 runs, it drives the winding drum 2 to rotate flexibly between the two sets of uprights 15 through the movable rod 16, winding up the high-barrier composite film.

[0030] The front ends of the left side of the first connecting seat 8 and the second connecting seat 12 are both fixedly connected to the fixing frame 19. The front ends of the left side of the first connecting seat 8 and the second connecting seat 12 are vertically provided with threaded rods 13. The bottom end of the threaded rod 13 is movably connected to the inner end of a set of fixing frames 19. The top end of the threaded rod 13 passes through the interior of another set of fixing frames 19 and is fixedly connected to the servo motor 5.

[0031] A horizontal bar 23 is vertically fixed between the two sets of fixed frames 19, and the horizontal bar 23 is arranged parallel to the front end of the threaded rod 13. A movable seat 26 is provided on the external threaded sleeve of the threaded rod 13, and a scraper 20 is fixedly connected to the rear end of the movable seat 26.

[0032] The front end of the movable seat 26 is fixedly connected to an external frame 24, and a sleeve 25 is provided through the top of the external frame 24, and the sleeve 25 is slidably connected to the outside of the crossbar 23.

[0033] Specifically, such as Figure 1 and Figure 4 As shown, when in use, the servo motor 5 drives the threaded rod 13 to rotate flexibly between the two sets of fixed frames 19. According to the thread direction on the surface of the threaded rod 13, the movable seat 26 installed on its outside moves flexibly, and the scraper 20 separates the raw material from the high-barrier composite film.

[0034] An auxiliary rotating shaft 6 is movably connected between the left side of the first connecting seat 8 and the second connecting seat 12, and an active rotating shaft 10 is movably connected between the right side of the first connecting seat 8 and the second connecting seat 12. The top end of the active rotating shaft 10 passes through the interior of the first connecting seat 8 and is fixedly connected to a second drive motor 9. A transmission belt 11 is provided between the first connecting seat 8 and the second connecting seat 12, and the transmission belt 11 is sleeved on the outside of the auxiliary rotating shaft 6 and the active rotating shaft 10.

[0035] Two sets of limiting baffles 7 are fixedly connected to the front ends of the first connecting seat 8 and the second connecting seat 12, and a protective bottom layer 21 is fixedly connected to the inner end of the limiting baffle 7.

[0036] Specifically, such as Figure 1 and Figure 2 As shown, when in use, the second drive motor 9 drives the active shaft 10 to rotate flexibly between the first connecting seat 8 and the second connecting seat 12. The auxiliary shaft 6 cooperates with the active shaft 10 to ensure that the raw material moves outward on the surface of the conveyor belt 11 for stable conveying. By adding two sets of limit baffles 7, the raw material can be limited to prevent the material from falling during the conveying process. At the same time, the protective bottom layer 21 is used to enhance the protection of the inner surface of the limit baffle 7.

[0037] Working principle: When this utility model is in use, after the second drive motor 9 runs, it drives the active rotating shaft 10 to rotate flexibly between the first connecting seat 8 and the second connecting seat 12. The auxiliary rotating shaft 6 cooperates with the active rotating shaft 10 to ensure that the raw material moves outward on the surface of the conveyor belt 11 for stable conveying. After the servo motor 5 runs, it drives the threaded rod 13 to rotate flexibly between the two sets of fixed frames 19. According to the thread direction on the surface of the threaded rod 13, the movable seat 26 installed on its outside moves flexibly. The scraper 20 separates the raw material from the high-barrier composite film. The two ends of the movable rod 16 are respectively inserted into the interior of the corresponding upright 15. The socket 17 is sleeved and installed on the outer end of the upright 15, and the two ends of the movable rod 16 are respectively installed on the inner end of the socket 17, ensuring the movable connection between the two until the mounting block 14 is inserted and fixed inside the connecting groove 22, fixing the socket 17 in the current position. After the first drive motor 4 runs, it drives the winding drum 2 to rotate flexibly between the two sets of uprights 15 through the movable rod 16 to wind up the high-barrier composite film.

[0038] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A casting device for the preparation of a high barrier composite film comprising a first connecting seat (8) and a second connecting seat (12), characterized in that: The second connecting seat (12) is arranged parallel to the first connecting seat (8) directly below it. The first connecting seat (8) and the second connecting seat (12) are fixedly connected to the left side of the base (1). The front end of the base (1) is provided with components that are easy to disassemble and assemble. The easy-to-disassemble component includes a socket (17), and a support frame (3) is fixedly connected to the top and bottom of the front end of the base (1). A winding drum (2) is arranged parallel to the front end of the base (1). A movable rod (16) is provided through the inside of the winding drum (2). The top of the support frame (3) is concave inward in an arc shape, and a stand (15) is fixedly connected to the bottom of the arc concavity. Positioning plates (18) are fixedly connected to both sides of the stand (15). The socket (17) is provided in two sets, and is respectively sleeved on the outer ends of the two sets of stands (15).

2. The casting device for preparing a high-barrier composite film according to claim 1, characterized in that: The two ends of the movable rod (16) pass through the interior of the two sets of uprights (15) respectively, and the outer end of the movable rod (16) and the inner end of the socket (17) form a detachable movable connection. The top end of the movable rod (16) is fixedly connected to the first drive motor (4).

3. The casting device for preparing a high-barrier composite film according to claim 1, characterized in that: The socket (17) has inwardly recessed connecting grooves (22) on both sides of its inner end. The upright (15) is fixedly connected to the two sides of the upright (18). The outer side of the positioning plate (18) is fixedly connected to the mounting block (14). The mounting block (14) is inserted into the inside of the connecting groove (22).

4. The casting device for preparing a high-barrier composite film according to claim 1, characterized in that: The first connecting seat (8) and the second connecting seat (12) are both fixedly connected to the front end of the left side of a fixing frame (19). The first connecting seat (8) and the second connecting seat (12) are vertically provided with a threaded rod (13) at the front end of the left side. The bottom end of the threaded rod (13) is movably connected to the inner end of a set of fixing frames (19). The top end of the threaded rod (13) penetrates the interior of another set of fixing frames (19) and is fixedly connected to a servo motor (5).

5. The casting device for preparing a high-barrier composite film according to claim 4, characterized in that: A horizontal bar (23) is vertically fixed between the two sets of fixed frames (19), and the horizontal bar (23) is arranged parallel to the front end of the threaded rod (13). A movable seat (26) is provided on the external threaded sleeve of the threaded rod (13), and a scraper (20) is fixedly connected to the rear end of the movable seat (26).

6. The casting apparatus for preparing a high-barrier composite film according to claim 5, characterized in that: The front end of the movable seat (26) is fixedly connected to an external frame (24), and a sleeve (25) is provided through the top of the external frame (24), and the sleeve (25) is slidably connected to the outside of the crossbar (23).

7. The casting device for preparing a high-barrier composite film according to claim 1, characterized in that: An auxiliary rotating shaft (6) is movably connected between the left sides of the first connecting seat (8) and the second connecting seat (12), and an active rotating shaft (10) is movably connected between the right sides of the first connecting seat (8) and the second connecting seat (12). The top end of the active rotating shaft (10) passes through the interior of the first connecting seat (8) and is fixedly connected to a second drive motor (9). A transmission belt (11) is provided between the first connecting seat (8) and the second connecting seat (12), and the transmission belt (11) is sleeved on the outside of the auxiliary rotating shaft (6) and the active rotating shaft (10).

8. The casting device for preparing a high-barrier composite film according to claim 1, characterized in that: The front ends of the first connecting seat (8) and the second connecting seat (12) are fixedly connected with two groups of limiting baffle plates (7), and the inner ends of the limiting baffle plates (7) are fixedly connected with protective bottom layers (21).