A tinned copper wire processing device

Abstract

The utility model relates to the technical field of copper wire processing especially is involved in a kind of tinned copper wire processing device, comprising: mounting base, independent fixed setting;Two guide sliding rails, parallel installation in mounting base bottom end, and be set in moving piece in the inner groove of guide sliding rail;Support frame, is installed on two moving pieces, and support frame is provided with mounting piece;Adjusting mechanism, is installed on mounting piece, and two clamping rollers are rotatably installed on adjusting mechanism, and inner arc groove is provided on clamping roller;Driving mechanism, is installed on mounting base, and driving mechanism is used to provide reciprocating swing power to support frame;Its winding effect is stable.

Description

Technical Field

[0001] This utility model relates to the technical field of copper wire processing, and in particular to a tin-plated copper wire processing device. Background Technology

[0002] Tinned copper wire is widely used in industries such as electronics, electrical engineering, communications, and power transmission due to its excellent conductivity, corrosion resistance, and weldability. However, ensuring that tinned copper wire remains uniform and undamaged during winding or coiling is a key factor affecting product quality and production efficiency during its production and processing.

[0003] With the diversification of market demand, the specifications and types of tin-plated copper wire are increasing, from fine diameter to thick diameter, from single strand to multi-strand, placing higher demands on the adaptability and flexibility of processing equipment. In existing tin-plating equipment, the winding reel is fixed to the tin-plating device with bolts. This makes it easy for the copper wire to get tangled in one place during the winding process, resulting in a lot of wasted winding space and a tendency for the winding to loosen during the winding process. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a tin-plated copper wire processing device with stable winding effect.

[0005] This utility model discloses a tin-plated copper wire processing device, comprising:

[0006] Mounting base for independent and fixed installation;

[0007] Two guide rails are installed in parallel at the bottom of the mounting base, and the moving parts are set in the inner groove of the guide rails;

[0008] A support frame is mounted on two movable parts, and mounting components are provided on the support frame;

[0009] An adjustment mechanism is mounted on the mounting component. Two clamping rollers are rotatably mounted on the adjustment mechanism, and the clamping rollers are provided with inner arc grooves.

[0010] The drive mechanism, mounted on the mounting base, is used to provide reciprocating oscillation power to the support frame.

[0011] As a preferred embodiment of this utility model, the adjusting mechanism includes:

[0012] Two movable blocks are slidably installed in the inner groove of the mounting component. An extension shaft is provided on the movable block, and the clamping roller is rotatably installed on the extension shaft.

[0013] The threaded rod is installed in the through hole of the mounting part. The two ends of the threaded rod are symmetrically provided with external threads of opposite directions, and the external threads of opposite directions are respectively connected to the threaded holes of the two moving blocks.

[0014] The adjusting cap is coaxially mounted on the threaded rod and has an anti-slip structure.

[0015] As a preferred embodiment of this utility model, a bolt is installed on the movable block, and the bolt passes through the through hole of the mounting component to lock the connection position between the movable block and the mounting component.

[0016] As a preferred embodiment of this utility model, the driving mechanism includes:

[0017] Two support shafts are mounted on the mounting base in parallel rotation, and sector gears are mounted on the support shafts.

[0018] A rack and pinion is mounted on a support frame by fasteners. Sector gears mesh with the rack and pinion, and at most one of the two sector gears can mesh with the rack and pinion at any given time.

[0019] The power mechanism, mounted on the mounting base, is used to provide rotational power to the two support shafts.

[0020] As a preferred embodiment of this utility model, the power mechanism includes:

[0021] The power motor is mounted on the mounting base, and a drive gear is coaxially mounted on the output end of the power motor.

[0022] Two driven gears are coaxially mounted on two support shafts, and the driving gear meshes with both driven gears simultaneously.

[0023] As a preferred embodiment of this utility model, the mounting base is symmetrically provided with limiting components at both ends, and the rack is inserted into the inner groove of the limiting component when it is displaced to the two ends.

[0024] As a preferred embodiment of this utility model, a damping pad is provided in the inner groove of the limiting member.

[0025] As a preferred embodiment of this utility model, a fixing beam is provided at the bottom of the mounting base, and an assembly hole is provided on the fixing beam.

[0026] Compared with the prior art, the beneficial effects of this utility model are as follows: the mounting base provides a stable foundation for the overall device; two parallel guide rails, in conjunction with the moving parts, enable the support frame to move smoothly; the mounting parts on the support frame carry the adjustment mechanism, which can adjust the distance between the two clamping rollers; in conjunction with the inner arc grooves on the clamping rollers, it can stably clamp tin-plated copper wires of different diameters and accurately guide their direction; the drive mechanism drives the support frame to swing back and forth, realizing dynamic winding of the tin-plated copper wire, improving the uniformity of the winding; the overall structure takes into account both clamping stability and adjustment flexibility, adapting to the processing needs of various specifications of tin-plated copper wires, and enhancing the practicality of the device. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the structure of a tin-plated copper wire processing device in the present invention at a first angle;

[0028] Figure 2 This is a schematic diagram of the structure of a tin-plated copper wire processing device in this utility model at a second angle;

[0029] Figure 3 This is a schematic diagram of the drive mechanism structure of a tin-plated copper wire processing device according to this utility model;

[0030] Figure 4 This is an exploded structural diagram of the drive mechanism of a tin-plated copper wire processing device according to this utility model;

[0031] Figure 5 This is a schematic diagram of the adjustment mechanism of a tin-plated copper wire processing device according to this utility model;

[0032] The following components are marked in the attached diagram: 1. Mounting base; 2. Guide rail; 3. Moving part; 4. Support frame; 5. Mounting part; 6. Adjustment mechanism; 61. Moving block; 62. Threaded rod; 63. Adjusting cap; 64. Bolt; 65. Extension shaft; 7. Clamping roller; 8. Drive mechanism; 81. Support shaft; 82. Sector gear; 83. Spur rack; 84. Power mechanism; 84a. Power motor; 84b. Driving gear; 84c. Driven gear; 84d. Limiting component; 9. Fixed beam. Detailed Implementation

[0033] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0034] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0035] like Figures 1 to 5 As shown, this embodiment provides a tin-plated copper wire processing apparatus, including:

[0036] Mounting base 1 is the basic support structure of the entire processing device, and is independently and fixedly installed on the equipment frame;

[0037] Two guide rails 2 are installed in parallel at the bottom of the mounting base 1, and the moving part 3 is set in the inner groove of the guide rail 2;

[0038] Support frame 4 is mounted on two movable parts 3, and mounting parts 5 are provided on support frame 4;

[0039] Adjustment mechanism 6 is mounted on mounting part 5. Two clamping rollers 7 are rotatably mounted on adjustment mechanism 6. The clamping rollers 7 are provided with inner arc grooves for clamping and guiding tin-plated copper wire. Adjustment mechanism 6 is used to adjust the distance between the two clamping rollers 7.

[0040] The drive mechanism 8 is mounted on the mounting base 1 and is used to provide reciprocating swing power to the support frame 4.

[0041] In this embodiment, the mounting base 1 provides a stable foundation for the overall device. Two parallel guide rails 2, together with the moving part 3, allow the support frame 4 to move smoothly. The mounting part 5 on the support frame 4 carries the adjustment mechanism 6. The adjustment mechanism 6 can adjust the distance between the two clamping rollers 7. With the inner arc groove on the clamping roller 7, it can stably clamp tin-plated copper wires of different diameters and accurately guide their direction. The drive mechanism 8 drives the support frame 4 to swing back and forth, realizing the dynamic winding of the tin-plated copper wire and improving the uniformity of the winding. The overall structure takes into account both clamping stability and adjustment flexibility, adapting to the processing needs of tin-plated copper wires of various specifications and enhancing the practicality of the device.

[0042] As a preferred embodiment of the above technical solution, such as Figures 1 to 5 As shown, the adjustment mechanism 6 includes:

[0043] Two movable blocks 61 are slidably installed in the inner groove of the mounting part 5. An extension shaft 65 is provided on the movable block 61, and the clamping roller 7 is rotatably installed on the extension shaft 65.

[0044] The threaded rod 62 is installed in the through hole of the mounting part 5. The two ends of the threaded rod 62 are symmetrically provided with external threads in opposite directions, and the external threads in opposite directions are respectively connected to the threaded holes of the two moving blocks 61.

[0045] An adjusting cap 63 is coaxially mounted on a threaded rod 62, and an anti-slip structure is provided on the adjusting cap 63.

[0046] Bolt 64 is installed on the movable block 61. Bolt 64 passes through the through hole of the mounting part 5 and is used to lock the connection position between the movable block 61 and the mounting part 5.

[0047] In this embodiment, two movable blocks 61 are slidably installed in the inner groove of the mounting component 5. Their extension shafts 65 carry the clamping rollers 7. The external threads at both ends of the threaded rod 62 with opposite directions respectively cooperate with the two movable blocks 61. Rotating the adjusting cap 63 with anti-slip structure can drive the movable blocks 61 to move synchronously in opposite directions, quickly adjusting the spacing of the clamping rollers 7 to adapt to tin-plated copper wires of different diameters. After adjustment, the bolts 64 on the movable blocks 61 pass through the through holes of the mounting component 5 to lock the position, preventing the spacing from shifting due to force during processing, and ensuring that the inner arc groove on the clamping rollers 7 always stably clamps and guides the tin-plated copper wire. The overall structure is easy to adjust and reliable to lock, improving the adaptability of the device to tin-plated copper wires of different specifications.

[0048] As a preferred embodiment of the above technical solution, such as Figures 1 to 4 As shown, the drive mechanism 8 includes:

[0049] Two support shafts 81 are mounted on the mounting base 1 in parallel rotation, and a sector gear 82 is mounted on the support shafts 81.

[0050] The rack 83 is mounted on the support frame 4 by fasteners 85. The sector gears 82 are meshed with the rack 83. At most one of the two sector gears 82 can be meshed with the rack 83 at the same time.

[0051] The power mechanism 84 is mounted on the mounting base 1 and is used to provide rotational power to the two support shafts 81.

[0052] In this embodiment, two support shafts 81 are mounted in parallel on the mounting base 1. The sector gears 82 on them mesh with the rack 83 on the support frame 4. At most one of the two sector gears 82 can mesh at the same time. Driven by the power mechanism 84, the rack 83 is moved alternately to realize the reciprocating swing of the support frame 4. The fasteners 85 ensure that the rack 83 and the support frame 4 are firmly connected to prevent loosening during transmission. This alternating meshing structure provides smooth transmission and can accurately control the swing amplitude and frequency. Together with the guide rail 2 and the moving part 3, the swing of the support frame 4 is smoother, improving the uniformity of the roller winding.

[0053] As a preferred embodiment of the above technical solution, such as Figures 1 to 4 As shown, the power mechanism 84 includes:

[0054] A power motor 84a is mounted on a mounting base 1, and a drive gear 84b is coaxially mounted on the output end of the power motor 84a.

[0055] Two driven gears 84c are coaxially mounted on two support shafts 81 respectively, and the driving gear 84b meshes with both driven gears 84c simultaneously;

[0056] In this embodiment, the power motor 84a is mounted on the mounting base 1, and the driving gear 84b at the output end meshes with the driven gear 84c on the two support shafts 81 at the same time, which can drive the two support shafts 81 to rotate synchronously, ensuring that the sector gear 82 alternately meshes with the rack 83, realizing the continuity of the reciprocating swing of the support frame 4, and improving the uniformity of the dynamic processing of tin-plated copper wire.

[0057] As a preferred embodiment of the above technical solution, such as Figures 1 to 4 As shown, the mounting base 1 is symmetrically provided with limiting members 84d at both ends. When the straight rack 83 is displaced to the two ends, it is inserted into the inner groove of the limiting member 84d.

[0058] A damping pad is provided in the inner groove of the limiting component 84d;

[0059] In this embodiment, the limiting members 84d symmetrically arranged at both ends of the mounting base 1 can limit the rack 83 by means of the inner groove when the rack 83 is displaced to both ends, preventing the rack 83 from exceeding the preset swing range due to inertia, ensuring the accuracy of the reciprocating swing of the support frame 4. The damping pad in the inner groove of the limiting member 84d can buffer the impact force at the end of the rack 83, and at the same time effectively eliminate the inertia of the rack 83, reduce the impact vibration generated when it changes direction, and ensure the smooth transmission of the drive mechanism 8.

[0060] As a preferred embodiment of the above technical solution, such as Figures 1 to 3 As shown, a fixing beam 9 is provided at the bottom of the mounting base 1, and an assembly hole is provided on the fixing beam 9;

[0061] In this embodiment, the fixing beam 9 at the bottom of the mounting base 1 and the assembly holes thereon provide a convenient and stable installation structure for the fixed connection between the entire device and the equipment frame.

[0062] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A tinned copper wire processing apparatus characterized by comprising: include: Mounting base (1), independently fixed; Two guide rails (2) are installed in parallel at the bottom of the mounting base (1), and a moving part (3) is provided in the inner groove of the guide rail (2). A support frame (4) is mounted on the two movable parts (3), and an installation part (5) is provided on the support frame (4). An adjustment mechanism (6) is installed on the mounting component (5). Two clamping rollers (7) are rotatably mounted on the adjustment mechanism (6). The clamping rollers (7) are provided with inner arc grooves. The drive mechanism (8) is mounted on the mounting base (1) and is used to provide reciprocating swing power to the support frame (4).

2. The tinned copper wire processing apparatus of claim 1 wherein, The adjustment mechanism (6) includes: Two movable blocks (61) are slidably installed in the inner groove of the mounting component (5), and an extension shaft (65) is provided on the movable block (61), and the clamping roller (7) is rotatably installed on the extension shaft (65); The threaded rod (62) is installed in the through hole of the mounting part (5). The two ends of the threaded rod (62) are symmetrically provided with external threads of opposite directions, and the external threads of opposite directions are respectively connected to the threaded holes of the two moving blocks (61). An adjusting cap (63) is coaxially mounted on the threaded rod (62), and the adjusting cap (63) is provided with an anti-slip structure.

3. The tinned copper wire processing apparatus of claim 2, wherein A bolt (64) is installed on the movable block (61), and the bolt (64) passes through the through hole of the mounting part (5) for locking the connection position between the movable block (61) and the mounting part (5).

4. The tinned copper wire processing apparatus of claim 1 wherein, The drive mechanism (8) includes: Two support shafts (81) are mounted on the mounting base (1) in parallel rotation, and a sector gear (82) is mounted on the support shafts (81). A rack (83) is mounted on the support frame (4) by fasteners (85). The sector gears (82) mesh with the rack (83). At most one of the two sector gears (82) is simultaneously meshed with the rack (83). A power mechanism (84) is mounted on the mounting base (1) and is used to provide rotational power to the two support shafts (81).

5. The tinned copper wire processing apparatus of claim 4, wherein, The power mechanism (84) includes: A power motor (84a) is mounted on the mounting base (1), and a drive gear (84b) is coaxially mounted on the output end of the power motor (84a). Two driven gears (84c) are coaxially mounted on two support shafts (81), and the driving gear (84b) meshes with both driven gears (84c) simultaneously.

6. The tin-plated copper wire processing apparatus as described in claim 5, characterized in that, The mounting base (1) is symmetrically provided with limiting members (84d) at both ends. When the straight rack (83) is displaced to both ends, it is inserted into the inner groove of the limiting member (84d).

7. The tinned copper wire processing apparatus of claim 6 wherein, A damping pad is provided in the inner groove of the limiting member (84d).

8. The tinned copper wire processing apparatus of claim 1 wherein, The mounting base (1) is provided with a fixing beam (9) at its bottom end, and the fixing beam (9) is provided with assembly holes.

Images