Shield segment hoist with hanging and overturning function

Abstract

This utility model provides a shield tunnel segment lifting device with a lifting and flipping function, belonging to the field of lifting device technology, to solve the problem of inconvenient flipping operation of shield tunnel segments; it includes a lifting beam frame; a drive component is fixedly installed at the bottom of the lifting beam frame, and a lifting component is movably installed on the outside of the drive component, and an auxiliary structure is movably installed on the outside of the drive component; a connecting seat is fixedly installed at the bottom of the adjusting seat; a connecting shaft is rotatably installed inside the connecting seat; a sprocket is fixedly installed on the outside of the connecting shaft; a chain is installed on the outside of the sprocket; by providing a worm gear and a worm, a motor device can drive the worm to rotate, thereby driving the worm gear and the drive shaft to rotate, and through the cooperation of the transmission bar and the transmission groove, the synchronous rotation of the connecting shaft and the sprocket is realized; thus, the chain can drive one end of the lifting belt to rise while the other end descends; thereby applying force to the shield tunnel segment, enabling it to smoothly flip from a vertical state to a horizontal state.

Description

Technical Field

[0001] This utility model belongs to the field of lifting equipment technology, and more specifically, it relates to a shield tunnel segment lifting equipment with a lifting and flipping function. Background Technology

[0002] As the basic unit constituting the tunnel lining structure, shield tunnel segments are relatively large and have a regular shape. During the transportation of shield tunnel segments, specialized lifting equipment is required to achieve safe and efficient operation.

[0003] Traditional shield tunnel segment lifting equipment has relatively limited functions, mostly only having basic lifting capabilities, which makes it difficult to meet diverse construction needs. In actual transportation, it is often necessary to flip the shield tunnel segments to adjust their placement angle and position. However, traditional lifting equipment cannot directly achieve this function, and often requires additional flipping equipment or manual assistance to complete the flipping action, which increases the complexity and difficulty of construction operations. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides a shield tunnel segment lifting device with a lifting and flipping function, thereby solving the problem mentioned in the background art that it is inconvenient to flip shield tunnel segments during actual transportation.

[0005] This utility model discloses a shield tunnel segment lifting device with a hanging and flipping function, which is achieved by the following specific technical means:

[0006] A shield tunnel segment lifting device with a lifting and flipping function includes a lifting beam frame; a driving component is fixedly installed at the bottom of the lifting beam frame, and a lifting component is movably installed on the outside of the driving component, and an auxiliary structure is movably installed on the outside of the driving component; a guide crossbar is fixedly installed inside the lifting beam frame, and an adjusting seat is slidably installed on the outside of the guide crossbar.

[0007] The drive assembly includes: a connecting seat, a connecting shaft, a sprocket, and a chain; the connecting seat is fixedly disposed at the bottom of the adjusting seat; the connecting shaft is rotatably disposed inside the connecting seat; the sprocket is fixedly disposed outside the connecting shaft; the chain is fitted and installed outside the sprocket; the auxiliary structure includes: a locking ring A, a horizontal column A, and an auxiliary cylinder; the locking ring A is movably disposed inside the chain; the horizontal column A is fixedly disposed outside the locking ring A; the auxiliary cylinder is rotatably disposed outside the horizontal column A.

[0008] In at least some embodiments, a lifting ring is welded to the top of the lifting beam frame, and four sets of lifting rings are arranged symmetrically; a fixed seat is fixedly installed on the outside of the lifting beam frame, and an electric cylinder is fixedly installed on the fixed seat, and the telescopic end of the electric cylinder is fixedly connected to the adjusting seat.

[0009] In at least some embodiments, the drive assembly further includes: a load-bearing base, a drive shaft, a worm gear, and a worm; the load-bearing base is fixedly disposed at the bottom of the lifting beam frame; the drive shaft is rotatably disposed inside the load-bearing base, and a connecting shaft is movably disposed inside the drive shaft; the worm gear is fixedly disposed outside the drive shaft; the worm is rotatably disposed inside the load-bearing base, and the worm meshes with the worm gear; the worm is fixedly disposed at the end of the motor device shaft, and the motor device is fixedly disposed outside the load-bearing base.

[0010] In at least some embodiments, the drive assembly further includes: a transmission bar and a transmission groove; the transmission bar is fixedly disposed inside the drive shaft; the transmission groove is opened inside the connecting shaft, and the transmission bar is slidably disposed inside the transmission groove, and both the transmission bar and the transmission groove are arranged in a ring array.

[0011] In at least some embodiments, the suspension assembly includes: a U-shaped frame, a connecting screw, a locking nut, a connecting ring, and a lifting strap; the U-shaped frame is movably disposed inside the end of the chain; the connecting screw is threadedly disposed inside the bottom side of the U-shaped frame; the locking nut is threadedly disposed outside the connecting screw; the connecting ring is movably disposed between the outside of the connecting screw and the inside of the U-shaped frame; and the lifting strap is fixedly disposed outside the connecting ring.

[0012] In at least some embodiments, the auxiliary structure further includes: a pull rod, a crossbar B, a locking ring B, and a knob; the pull rod is threadedly connected inside the auxiliary cylinder; the crossbar B is rotatably disposed inside the end side of the pull rod; the locking ring B is fixedly disposed outside the crossbar B and movably disposed inside the chain; the knob is fixedly disposed outside the pull rod and the auxiliary cylinder respectively.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. In this utility model, by providing a worm gear and a worm, the motor device can drive the worm to rotate, thereby driving the worm gear and drive shaft to rotate. Through the cooperation of the transmission bar and the transmission groove, the synchronous rotation of the connecting shaft and the sprocket is achieved. This enables the chain to drive one end of the hoisting belt to rise while the other end descends, thereby applying force to the shield tunnel segment and enabling it to smoothly rotate from a vertical to a horizontal state. This transmission method is simple to operate and easy to control. Construction personnel only need to control the forward and reverse rotation of the motor device to easily complete the hoisting and rotating operations of the tunnel segment, reducing the operational difficulty and labor intensity of construction personnel.

[0015] 2. In this utility model, by providing an electric cylinder, an adjusting seat, and a guide crossbar, the horizontal position of the connecting seat can be adjusted; thus, the spacing between the two sets of lifting belts can be adjusted according to the actual size of the tunnel segment; thereby ensuring the stability and safety of the lifting process and greatly improving the versatility and practicality of the lifting equipment.

[0016] 3. In this utility model, by providing locking ring A and locking ring B, the auxiliary cylinder and the pull rod can be fixed between the two sets of chains, thereby ensuring that the chain spacing always remains at the specified value; effectively avoiding the phenomenon of unstable hoisting and segment swaying caused by excessive or insufficient chain spacing; at the same time, the pull rod and the auxiliary cylinder are threadedly connected, so that the total length between the auxiliary cylinder and the pull rod can be adjusted according to the spacing of the two sets of chains. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0018] Figure 2 This is a schematic diagram of the lower surface structure of the lifting beam frame of this utility model.

[0019] Figure 3 This is a schematic diagram showing the disassembled structure of the drive component of this utility model.

[0020] Figure 4 This is a schematic diagram of the connection structure between the hanging component and the auxiliary structure of this utility model.

[0021] Figure 5 This is a schematic diagram of the disassembled structure of the hanging component of this utility model.

[0022] Figure 6 This is a schematic diagram of the overall structure of the auxiliary structure of this utility model.

[0023] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0024] 1. Lifting beam frame; 101. Lifting ring; 102. Guide crossbar; 103. Adjusting seat; 104. Fixed seat; 105. Electric cylinder;

[0025] 2. Drive assembly; 201. Support seat; 202. Drive shaft; 203. Worm gear; 204. Worm; 205. Transmission bar; 206. Connecting seat; 207. Connecting shaft; 208. Transmission groove; 209. Sprocket; 2010. Chain;

[0026] 3. Hanging assembly; 301. U-shaped frame; 302. Connecting screw; 303. Locking nut; 304. Connecting ring; 305. Lifting strap;

[0027] 4. Auxiliary structure; 401. Locking ring A; 402. Horizontal column A; 403. Auxiliary cylinder; 404. Pull rod; 405. Horizontal column B; 406. Locking ring B; 407. Knob. Detailed Implementation

[0028] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.

[0029] Example 1: As shown in the attached document Figure 1 To be continued Figure 6 As shown:

[0030] This utility model provides a shield tunnel segment lifting device with a hanging and flipping function, including a lifting beam frame 1; a driving component 2 is fixedly installed at the bottom of the lifting beam frame 1, and a hanging component 3 is movably installed on the outside of the driving component 2, and an auxiliary structure 4 is movably installed on the outside of the driving component 2; a guide crossbar 102 is fixedly installed inside the lifting beam frame 1, and an adjusting seat 103 is slidably installed on the outside of the guide crossbar 102.

[0031] In this embodiment, the drive assembly 2 includes: a connecting seat 206, a connecting shaft 207, a sprocket 209, and a chain 2010; the connecting seat 206 is fixedly disposed at the bottom of the adjusting seat 103; the connecting shaft 207 is rotatably disposed inside the connecting seat 206; the sprocket 209 is fixedly disposed outside the connecting shaft 207; the chain 2010 is fitted and installed on the outside of the sprocket 209; the auxiliary structure 4 includes: a locking ring A401, a crossbar A402, and an auxiliary cylinder 403; the locking ring A401 is movably disposed inside the chain 2010; the crossbar A402 is fixedly disposed outside the locking ring A401; the auxiliary cylinder 403 is rotatably disposed outside the crossbar A402; the auxiliary structure 4 further includes: a pull rod 404, a crossbar B405, and a locking ring B406. 406 and knob 407; pull rod 404 is threadedly connected inside auxiliary cylinder 403; horizontal column B405 is rotatably mounted inside the end side of pull rod 404; locking ring B406 is fixedly mounted on the outside of horizontal column B405 and movably mounted on the inside of chain 2010; knob 407 is fixedly mounted on the outside of pull rod 404 and auxiliary cylinder 403 respectively; its specific function is: by setting locking ring A401 and locking ring B406, the auxiliary cylinder 403 and pull rod 404 can be fixed between the two sets of chains 2010, thereby ensuring that the spacing of chain 2010 always maintains the specified value; effectively avoiding unstable hoisting and segment swaying caused by excessive or insufficient spacing of chain 2010.

[0032] Example 2: As shown in the attached document Figure 1 With appendix Figure 2 As shown: Based on Embodiment 1, a lifting ring 101 is welded to the top of the lifting beam frame 1, and four sets of lifting rings 101 are arranged symmetrically; a fixed seat 104 is fixedly installed on the outside of the lifting beam frame 1, and an electric cylinder 105 is fixedly installed on the fixed seat 104, and the telescopic end of the electric cylinder 105 is fixedly connected to the adjusting seat 103; its specific function is: by setting the electric cylinder 105, the adjusting seat 103 and the guide crossbar 102, the horizontal position of the connecting seat 206 can be adjusted; and the spacing between the two sets of lifting belts 305 can be adjusted according to the actual size of the shield tunnel segment.

[0033] Example 3: As shown in the attached document Figure 2 To be continued Figure 5 As shown: Based on Embodiment 1 and Embodiment 2, the drive assembly 2 further includes: a load-bearing base 201, a drive shaft 202, a worm gear 203, and a worm 204; the load-bearing base 201 is fixedly installed at the bottom of the lifting beam frame 1; the drive shaft 202 is rotatably installed inside the load-bearing base 201, and a connecting shaft 207 is movably installed inside the drive shaft 202; the worm gear 203 is fixedly installed on the outside of the drive shaft 202; the worm 204 is rotatably installed inside the load-bearing base 201, and the worm 204 and the worm gear 204 are connected... The drive assembly 2 includes three-phase meshing; the worm gear 204 is fixedly mounted on the end of the motor shaft, and the motor is fixedly mounted on the outside of the load-bearing seat 201; the drive assembly 2 also includes: a transmission bar 205 and a transmission groove 208; the transmission bar 205 is fixedly mounted inside the drive shaft 202; the transmission groove 208 is opened inside the connecting shaft 207, and the transmission bar 205 is slidably mounted inside the transmission groove 208, and both the transmission bar 205 and the transmission groove 208 are arranged in a ring array; the hanging assembly 3 includes: a U-shaped frame 301. The chain consists of a connecting screw 302, a locking nut 303, a connecting ring 304, and a lifting strap 305; a U-shaped frame 301 is movably mounted inside the end of the chain 2010; the connecting screw 302 is threadedly connected to the inside of the bottom side of the U-shaped frame 301; the locking nut 303 is threadedly connected to the outside of the connecting screw 302; the connecting ring 304 is movably mounted between the outside of the connecting screw 302 and the inside of the U-shaped frame 301; and the lifting strap 305 is fixedly mounted to the outside of the connecting ring 304. Its function is as follows: By setting up a worm gear 203 and a worm 204, the motor device can drive the worm 204 to rotate, which in turn drives the worm gear 203 and the drive shaft 202 to rotate. Through the cooperation of the transmission bar 205 and the transmission groove 208, the synchronous rotation of the connecting shaft 207 and the sprocket 209 is realized. In turn, the chain 2010 can drive one end of the hoisting belt 305 to rise while the other end falls. This applies a force to the shield tunnel segment, enabling it to smoothly rotate from a vertical state to a horizontal state.

[0034] The specific usage and function of this embodiment are as follows:

[0035] In this invention, four sets of symmetrically distributed lifting rings 101 and wire ropes are used to steadily and securely suspend the lifting beam frame 1 at the designated lifting point position of the gantry crane, ensuring a safe and reliable lifting process and laying a solid foundation for the subsequent lifting of the tunnel segments. Based on the actual dimensions of the tunnel segments to be lifted, the electric cylinder 105 is activated to control its telescopic end, causing the adjusting seat 103 to slide horizontally along the guide crossbar 102, thereby adjusting the horizontal position of the connecting seat 206, thus facilitating the lifting of the two tunnel segments. Adjust the spacing of the lifting slings 305 to ensure they match the segment dimensions; adjust the total length between the auxiliary cylinder 403 and the pull rod 404 by rotating the knobs on the auxiliary cylinder 403 and pull rod 404 using the threaded connection between the pull rod 404 and the auxiliary cylinder 403; then use locking rings A401 and B406 to install the auxiliary cylinder 403 and pull rod 404 between the two sets of chains 2010, ensuring the chain spacing 2010 remains at the specified value; place the lifting slings 305... The hoisting belt 305 is placed in a suitable position on the tunnel segment to ensure even force distribution. The tunnel segment is then lifted. When the tunnel segment needs to be rotated after being hoisted to a suitable position, the motor is activated to rotate the worm gear 204. The worm gear 204 drives the drive shaft 202 via the worm wheel 203. The drive shaft 202 drives the connecting shaft 207 via the transmission bar 205 and transmission groove 208. The connecting shaft 207 drives the chain 2010 via the sprocket 209. The chain 2010 then moves the hoisting belt 305. 5 One end descends while the other rises, enabling the tunnel segment to flip from vertical to horizontal. During the flipping process, the auxiliary structure 4 maintains the stability of the chain 2010 spacing, ensuring a smooth and safe flipping process. Thanks to the ingenious cooperation between the U-shaped frame 301 and the connecting screw 302, as well as the precise locking and unlocking mechanism of the locking nut 303, construction personnel can efficiently and conveniently complete the disassembly of the lifting belt 305, greatly improving the efficiency of lifting equipment maintenance and replacement of the lifting belt 305.

Claims

1. A shield segment hoist with a hanging and overturning function, characterized in that, include: A beam frame (1); a drive assembly (2) is fixedly installed at the bottom of the beam frame (1), and a hanging assembly (3) is movably installed on the outside of the drive assembly (2), and an auxiliary structure (4) is movably installed on the outside of the drive assembly (2); a guide crossbar (102) is fixedly installed inside the beam frame (1), and an adjusting seat (103) is slidably installed on the outside of the guide crossbar (102); The drive assembly (2) includes: a connecting seat (206), a connecting shaft (207), a sprocket (209), and a chain (2010); the connecting seat (206) is fixedly disposed at the bottom of the adjusting seat (103); the connecting shaft (207) is rotatably disposed inside the connecting seat (206); the sprocket (209) is fixedly disposed outside the connecting shaft (207); the chain (2010) is fitted and installed outside the sprocket (209); the auxiliary structure (4) includes: a locking ring A (401), a horizontal column A (402), and an auxiliary cylinder (403); the locking ring A (401) is movably disposed inside the chain (2010); the horizontal column A (402) is fixedly disposed outside the locking ring A (401); the auxiliary cylinder (403) is rotatably disposed outside the horizontal column A (402).

2. The shield segment sling with the hanging and overturning function according to claim 1, characterized in that: The top of the lifting beam frame (1) is welded with lifting rings (101), and four sets of lifting rings (101) are arranged symmetrically. A fixed seat (104) is fixedly installed on the outside of the lifting beam frame (1), and an electric cylinder (105) is fixedly installed on the fixed seat (104), and the telescopic end of the electric cylinder (105) is fixedly connected to the adjusting seat (103).

3. The shield segment sling with the hanging and overturning function according to claim 1, characterized in that: The drive assembly (2) further includes: a load-bearing seat (201), a drive shaft (202), a worm gear (203), and a worm (204); the load-bearing seat (201) is fixedly installed at the bottom of the lifting beam frame (1); the drive shaft (202) is rotatably installed inside the load-bearing seat (201), and a connecting shaft (207) is movably installed inside the drive shaft (202); the worm gear (203) is fixedly installed outside the drive shaft (202); the worm (204) is rotatably installed inside the load-bearing seat (201), and the worm (204) meshes with the worm gear (203); the worm (204) is fixedly installed at the end of the motor device shaft, and the motor device is fixedly installed outside the load-bearing seat (201).

4. A shield tunnel segment lifting device with a lifting and flipping function according to claim 3, characterized in that: The drive assembly (2) further includes: a transmission bar (205) and a transmission groove (208); the transmission bar (205) is fixedly disposed inside the drive shaft (202); the transmission groove (208) is opened inside the connecting shaft (207), and the transmission bar (205) is slidably disposed inside the transmission groove (208), and the transmission bar (205) and the transmission groove (208) are arranged in a ring array.

5. The shield segment sling with the hanging and overturning function according to claim 1, characterized in that: The hanging assembly (3) includes: a U-shaped frame (301), a connecting screw (302), a locking nut (303), a connecting ring (304), and a lifting strap (305); the U-shaped frame (301) is movably disposed inside the end of the chain (2010); the connecting screw (302) is threadedly disposed inside the bottom side of the U-shaped frame (301); the locking nut (303) is threadedly disposed outside the connecting screw (302); the connecting ring (304) is movably disposed between the outside of the connecting screw (302) and the inside of the U-shaped frame (301); and the lifting strap (305) is fixedly disposed outside the connecting ring (304).

6. The shield segment sling with the hanging and overturning function according to claim 1, characterized in that: The auxiliary structure (4) further includes: a pull rod (404), a crossbar B (405), a locking ring B (406), and a knob (407); the pull rod (404) is threadedly connected inside the auxiliary cylinder (403); the crossbar B (405) is rotatably disposed inside the end side of the pull rod (404); the locking ring B (406) is fixedly disposed outside the crossbar B (405), and the locking ring B (406) is movably disposed inside the chain (2010); the knob (407) is fixedly disposed outside the pull rod (404) and the auxiliary cylinder (403), respectively.

Images