A click-lock floor based on carpet finish

Abstract

This utility model discloses a click-lock flooring based on a carpet surface, comprising a flooring body, a surface carpet positioned on the upper surface of the flooring body, and a base plate positioned on the lower surface of the flooring body. The flooring body has tenons and grooves on all four sides. The flooring body includes a base material, which comprises high-load-bearing eucalyptus core board, inorganic core board, and WPC wood-plastic composite core board. The base material is located below the surface carpet. The four sides of the flooring body are first milled to form tenons and grooves, and then attached to the surface carpet. Anti-slip pads are positioned on the surface of the grooves. This utility model, a click-lock flooring based on a carpet surface, combines carpet and click-lock flooring structures, proposing a novel composite flooring that retains the comfort and functional characteristics of carpet while integrating the convenient installation and multi-functional base material advantages of flooring, achieving simplified construction, improved performance, and enhanced maintainability.

Description

Technical Field

[0001] This utility model relates to the field of flooring technology, and in particular to a click-lock flooring based on a carpet finish. Background Technology

[0002] Click-lock flooring is a rigid plastic flooring that is easy to install and remove. It combines the properties and characteristics of both wood and plastic, ensuring the strength and toughness of the flooring. When installing the flooring, nails, glue, and joists are not required, allowing the flooring to be laid directly on the ground. Carpets have become a widely used flooring material due to their comfortable feel, high aesthetic appeal, and excellent sound insulation and heat insulation properties. With the continuous development of technology, people have increasingly higher requirements for the manufacturing process of click-lock flooring.

[0003] Existing floor coverings have certain drawbacks. Traditional carpet installations rely on tack strips, rubber pads, and adhesives for fixation, resulting in complex construction and difficulty in partial replacement. Furthermore, when carpets are laid directly on the floor, their functionality (such as waterproofing and fire resistance) is limited by the single material, making it difficult to meet the needs of diverse scenarios and negatively impacting practical use. Therefore, we propose a click-lock flooring based on a carpet finish. Utility Model Content

[0004] Technical problem to be solved: In view of the shortcomings of the existing technology, this utility model provides a click-lock flooring based on carpet surface, which combines carpet with click-lock flooring structure to propose a new type of composite flooring. It retains the comfort and functional characteristics of carpet, and integrates the advantages of convenient installation and multi-functional substrate of flooring. It achieves the purpose of simplified construction, improved performance and enhanced maintainability, and can effectively solve the problems in the background technology.

[0005] Technical Solution: To achieve the above objectives, the technical solution adopted by this utility model is as follows: a click-lock floor based on a carpet finish, comprising a floor body, a surface carpet positioned on the upper surface of the floor body, a base plate positioned on the lower surface of the floor body, tenons and grooves provided on all four sides of the floor body, the floor body comprising a base material, and the base material comprising high load-bearing eucalyptus core board, inorganic core board and WPC wood-plastic composite core board, the base material being located on the lower surface of the surface carpet, the tenons and grooves being milled on all four sides of the floor body before being attached to the surface carpet, and an anti-slip pad positioned on the surface of the groove.

[0006] Preferably, the surface carpet includes a blanket layer, a waterproof layer, a flame-retardant layer, and a PVC layer, wherein the flame-retardant layer is located on the upper surface of the PVC layer, the waterproof layer is located on the upper surface of the flame-retardant layer, and the blanket layer is located on the upper surface of the waterproof layer.

[0007] Preferably, the base plate includes a PE moisture-proof film, a UV coating, and a high-strength polyester film, wherein the UV coating is located on the upper surface of the high-strength polyester film, and the PE moisture-proof film is located on the upper surface of the UV coating.

[0008] Preferably, the blanket layer, waterproof layer, flame-retardant layer and PVC layer are integrally formed by adhesive bonding and pressing.

[0009] Preferably, the PE moisture-proof film, UV coating, and high-strength polyester film are integrally formed by compression molding.

[0010] Preferably, the high-load-bearing eucalyptus core board, inorganic core board, and WPC wood-plastic composite core board are integrally formed by milling, laminating, and cold pressing, and the main body of the floor is quickly assembled by groove and tenon locking.

[0011] Beneficial Effects: Compared with existing technologies, this utility model provides a click-lock flooring based on a carpet surface, which has the following beneficial effects: This click-lock flooring based on a carpet surface combines carpet with a click-lock flooring structure, proposing a new type of composite flooring. It retains the comfort and functional characteristics of carpet while integrating the advantages of convenient installation and multi-functional substrates of flooring, achieving the goals of simplified construction, improved performance, and enhanced maintainability. The diverse selection of substrates can endow the flooring with additional functions such as fire resistance, water resistance, and impact resistance. The use of wood flooring click-lock connections replaces the barbed strips and padding of traditional carpets, enabling partial replacement. Individual floorboards can be disassembled independently, reducing maintenance costs. The cold-pressing method of milling the substrate before applying the surface layer, through precise bonding, avoids the pulling and damage to the carpet pile layer caused by milling after applying the surface layer. The entire click-lock flooring structure is simple, easy to operate, and performs better than traditional methods. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of a click-lock floor based on a carpet finish, according to this utility model.

[0013] Figure 2 This is a schematic diagram showing the overall disassembled structure of a click-lock floor based on a carpet finish, according to this utility model.

[0014] Figure 3 This is a structural diagram showing the disassembled surface layer of the carpet in a click-lock flooring based on carpet finish, according to this utility model.

[0015] Figure 4 This is a structural diagram showing the disassembled bottom plate of a click-lock flooring based on a carpet finish, according to this utility model.

[0016] Figure 5 This is a schematic diagram showing the disassembled structure of the main body of a click-lock flooring based on a carpet finish, according to this utility model.

[0017] In the diagram: 1. Flooring body; 2. Surface carpet; 3. Baseboard; 4. Groove; 5. Tenon; 6. Anti-slip mat; 7. Blanket layer; 8. Flame retardant layer; 9. Waterproof layer; 10. PVC layer; 11. PE moisture-proof film; 12. UV coating; 13. High-strength polyester film; 14. High load-bearing eucalyptus core board; 15. Inorganic core board; 16. WPC wood-plastic composite core board. Detailed Implementation

[0018] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings and specific embodiments. However, those skilled in the art will understand that the embodiments described below are only some embodiments of this utility model, not all embodiments, and are only used to illustrate this utility model, and should not be regarded as limiting the scope of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. Where specific conditions are not specified in the embodiments, conventional conditions or conditions recommended by the manufacturer shall be followed. Where the manufacturers of reagents or instruments are not specified, they are all conventional products that can be purchased commercially.

[0019] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] like Figure 1-4As shown, a click-lock flooring based on a carpet finish includes a flooring body 1, a surface carpet 2 positioned on the upper surface of the flooring body 1, and a base plate 3 positioned on the lower surface of the flooring body 1. Tenons 5 and grooves 4 are provided on all four sides of the flooring body 1. The flooring body 1 includes a base material, which includes a high-load-bearing eucalyptus core board 14, an inorganic core board 15, and a WPC wood-plastic composite core board 16. The base material is located on the lower surface of the surface carpet 2. The tenons 5 and grooves 4 are milled on all four sides of the flooring body 1 before being attached to the surface carpet 2. Anti-slip pads 6 are positioned on the surface of the grooves 4. By combining the carpet with the click-lock flooring structure, a new type of composite flooring is proposed, which retains the comfort and functional characteristics of carpet while integrating the convenient installation and multi-functional base material advantages of flooring, achieving the goals of simplified construction, improved performance, and enhanced maintainability.

[0022] The surface layer is a carpet with a PVC backing;

[0023] The substrate is WPC wood-plastic composite, multi-layer eucalyptus core board, or functional core board;

[0024] The base plate is made of PE film or UV coating.

[0025] The floor surface layer and the substrate are bonded together by a cold-pressing process that involves milling the substrate first and then applying the surface layer for precise bonding.

[0026] Furthermore, the surface carpet 2 includes a blanket layer 7, a waterproof layer 9, a flame-retardant layer 8, and a PVC layer 10. The flame-retardant layer 8 is located on the upper surface of the PVC layer 10, the waterproof layer 9 is located on the upper surface of the flame-retardant layer 8, and the blanket layer 7 is located on the upper surface of the waterproof layer 9.

[0027] Furthermore, the base plate 3 includes a PE moisture-proof film 11, a UV coating 12, and a high-strength polyester film 13. The UV coating 12 is located on the upper surface of the high-strength polyester film 13, and the PE moisture-proof film 11 is located on the upper surface of the UV coating 12.

[0028] Furthermore, the blanket layer 7, waterproof layer 9, flame retardant layer 8, and PVC layer 10 are integrally formed by adhesive bonding and pressing.

[0029] Furthermore, the PE moisture-proof film 11, the UV coating 12, and the high-strength polyester film 13 are integrally molded by compression molding.

[0030] Furthermore, the high-load-bearing eucalyptus core board 14, inorganic core board 15 and WPC wood-plastic composite core board 16 are integrally formed by milling, veneer and cold pressing, and the floor body 1 is quickly assembled by groove 4 and tenon 5.

[0031] Working principle: This utility model includes a floor body 1, a surface carpet 2, a base plate 3, a groove 4, a tenon 5, an anti-slip mat 6, a carpet layer 7, a flame-retardant layer 8, a waterproof layer 9, a PVC layer 10, a PE moisture-proof film 11, a UV coating 12, a high-strength polyester film 13, a high-load-bearing eucalyptus core board 14, an inorganic core board 15, and a WPC wood-plastic composite core board 16. It combines carpet with a click-lock flooring structure to propose a new type of composite flooring that retains the comfort and functional characteristics of carpet while integrating the advantages of convenient installation and multi-functional substrate of flooring, thereby achieving the goals of simplified construction, improved performance, and enhanced maintainability.

[0032] The surface layer is a custom carpet with a PVC backing, which is 3-5mm thick and combines softness with resistance to deformation.

[0033] The substrate can be WPC wood-plastic composite (lightweight and waterproof), multi-layer eucalyptus core (high load-bearing capacity) or other functional core materials (such as inorganic core boards with added flame retardants); the substrate thickness is 8-12mm, and it is grooved to fit the interlocking structure;

[0034] The base plate can be equipped with a PE moisture-proof membrane (suitable for humid environments) or a UV coating (enhancing wear resistance).

[0035] The innovative aspects of this flooring:

[0036] A diverse selection of substrates can give the floor additional functions such as fire resistance, water resistance, and impact resistance;

[0037] The wood flooring uses a click-lock connection instead of the barbed strips and padding of traditional carpets, allowing for partial replacement. Individual floorboards can be disassembled independently, reducing maintenance costs.

[0038] The cold-pressing method, which involves milling the substrate before applying the surface, avoids the piling and damage to the carpet pile caused by milling after applying the surface.

[0039] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A locking floor based on a carpet facing, comprising a floor body (1), characterized in that: The upper surface of the floor body (1) is provided with a surface carpet (2), and the lower surface of the floor body (1) is provided with a base plate (3). The four sides of the floor body (1) are provided with tenons (5) and grooves (4). The floor body (1) includes a base material, which includes a high load-bearing eucalyptus core board (14), an inorganic core board (15), and a WPC wood-plastic composite core board (16). The base material is located on the lower surface of the surface carpet (2). The four sides of the floor body (1) are first milled to form tenons (5) and grooves (4), and then attached to the surface carpet (2). The surface of the groove (4) is provided with an anti-slip pad (6).

2. A locking floor based on a carpet facing according to claim 1, characterized in that: The surface carpet (2) includes a blanket layer (7), a waterproof layer (9), a flame retardant layer (8) and a PVC layer (10). The flame retardant layer (8) is located on the upper surface of the PVC layer (10), the waterproof layer (9) is located on the upper surface of the flame retardant layer (8), and the blanket layer (7) is located on the upper surface of the waterproof layer (9).

3. The locking floor based on a carpet facing according to claim 1, characterized in that: The base plate (3) includes a PE moisture-proof film (11), a UV coating (12) and a high-strength polyester film (13). The UV coating (12) is located on the upper surface of the high-strength polyester film (13), and the PE moisture-proof film (11) is located on the upper surface of the UV coating (12).

4. The locking floor based on a carpet facing according to claim 2, characterized in that: The blanket layer (7), waterproof layer (9), flame retardant layer (8) and PVC layer (10) are integrally formed by adhesive bonding and pressing.

5. A locking floor based on a carpet facing according to claim 3, characterized in that: The PE moisture-proof film (11), UV coating (12) and high-strength polyester film (13) are integrally formed by compression molding.

6. The locking floor based on a carpet facing according to claim 1, characterized in that: The high-load-bearing eucalyptus core board (14), inorganic core board (15) and WPC wood-plastic composite core board (16) are integrally formed by milling, veneer and cold pressing, and the floor body (1) is quickly assembled by groove (4) and tenon (5).

Images