A fluidized bed quick-freezing machine with a cleaning structure

Abstract

This utility model relates to the field of fluidized bed freezers, and discloses a fluidized bed freezer with a cleaning structure. It includes a base plate, to which a freezer housing is fixedly connected. A cleaning mechanism is provided on the top of the base plate to achieve a cleaning effect. A circulation mechanism is provided inside the freezer housing to collect and utilize cold air. The cleaning mechanism includes a support plate, the bottom of which is fixedly connected to the top left rear end of the base plate, and a protective plate is fixedly connected to the top of the support plate. In this utility model, rinsing is performed by a cleaning pipe and a flushing pipe. The flushing pipe is rotated by a motor, which can evenly clean the surface and gaps of the mesh conveyor belt. After the cleaning liquid falls into the receiving tank, it can be discharged through the drain pipe. When internal cleaning is required, the maintenance plate can be opened to facilitate the removal of stubborn impurities deposited in the receiving tank.

Description

Technical Field

[0001] This utility model relates to the field of fluidized bed freezers, and in particular to a fluidized bed freezer with a cleaning structure. Background Technology

[0002] In the food processing industry, fluidized bed freezers are key equipment for rapidly freezing food and ensuring its freshness and quality. The cleanliness of their operating environment directly affects food safety and quality. With increasing consumer concern for food safety and increasingly stringent food production standards, the cleanliness requirements for freezers are becoming more and more stringent. When fluidized bed freezers freeze various types of food, the characteristics of different foods can lead to the formation of diverse and stubborn residues inside the equipment. During the freezer process of meat, meat scraps and oozing grease easily adhere to the structural crevices. After the grease solidifies at low temperatures, it forms hard dirt that is difficult to remove. Fruits and vegetables will produce debris and juices. After the juices dry, they form scab-like residues in the ventilation channels, directly obstructing the gas flow. These residues not only interfere with the normal operation of the equipment but also become a carrier for microbial growth, posing a potential threat to food safety.

[0003] Traditional cleaning methods require manual scraping to remove solidified grease and dirt from the surface of the convex plate, which can easily damage the surface and affect the service life of the equipment. For crust-like residues in the ventilation slot, the narrow space makes it difficult for cleaning tools to reach deep into the slot, and only repeated wiping with a fine brush can be used, resulting in low cleaning efficiency. Existing technology uses a cleaning tank under the conveyor belt, combined with a high-pressure water gun and nozzle to achieve multi-angle rinsing, and a dryer to remove residual moisture. However, if the rinsing pipe rotates too high, centrifugal force will cause the rinsing liquid to spray erratically and the pressure to fluctuate, resulting in localized excessive rinsing force and partial insufficient rinsing force. Utility Model Content

[0004] To overcome the above deficiencies, this utility model provides a fluidized bed quick-freezing machine with a cleaning structure, which aims to improve the problem in the prior art that if the speed of the flushing pipe is too high, the centrifugal force will cause the flushing liquid to spray erratically and the pressure to fluctuate, resulting in excessive local flushing force and insufficient flushing force in some areas.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a fluidized bed freezer with a cleaning structure, comprising a base plate, a freezer housing fixedly connected to the top of the base plate, a cleaning mechanism provided on the top of the base plate for achieving a cleaning effect, a circulation mechanism provided on the inner side of the freezer housing for collecting and utilizing cold air, the cleaning mechanism comprising a support plate, the bottom of the support plate fixedly connected to the rear left side of the top of the base plate, a protective plate fixedly connected to the top of the support plate, a motor fixedly connected to the front side of the top of the support plate, a small gear fixedly connected to the output end of the motor through the protective plate, a large gear meshing with the outer wall of the small gear, a flushing pipe fixedly connected to the middle of the large gear, a water tank connected to the front side of the flushing pipe, the bottom of the water tank fixedly connected to the front left side of the top of the base plate, a rinsing assembly provided on the top left side of the base plate, and a maintenance mechanism provided on the left side of the freezer housing.

[0006] As a further description of the above technical solution:

[0007] The circulation mechanism includes a U-shaped frame, the bottom of which is fixedly connected to the top center of the base plate. A centrifugal fan is fixedly connected to the top center of the U-shaped frame. An evaporator is installed on the outside of the centrifugal fan. A static pressure box is fixedly connected to the top of the U-shaped frame. An evaporator is fixedly connected to the top center of the quick-freezing machine shell. An air curtain is connected to the right side of the evaporator. Multiple guide plates are fixedly connected to the inner wall of the quick-freezing machine shell. A conveying assembly is installed on the top of the base plate.

[0008] As a further description of the above technical solution:

[0009] The rinsing assembly includes a support frame, the bottom of which is fixedly connected to the top left side of the base plate. A cleaning pipe is installed on the top left side of the support frame, and a receiving groove is fixedly connected to the bottom left side of the support frame. A drain pipe is connected to the front side of the receiving groove.

[0010] As a further description of the above technical solution:

[0011] The maintenance mechanism includes a maintenance plate, the bottom of which is rotatably connected to the bottom left side of the quick-freezing machine housing, and a fixing plate is fixedly connected to the top left side of the quick-freezing machine housing.

[0012] As a further description of the above technical solution:

[0013] A positioning post is slidably connected to the middle of the fixing plate, and the bottom of the positioning post engages with the top left side of the maintenance plate.

[0014] As a further description of the above technical solution:

[0015] The conveying assembly includes multiple L-shaped frames, the bottom of which is fixedly connected to the top of the base plate. Adjacent L-shaped frames are rotatably connected to a rotating shaft, and a mesh belt is rotatably connected to the outer wall of the rotating shaft.

[0016] As a further description of the above technical solution:

[0017] A support platform is fixedly connected to the rear end of the top right side of the base plate, and a second motor is fixedly connected to the top of the support platform. The output end of the second motor is fixedly connected to the rear side of the rotating shaft on the right side.

[0018] As a further description of the above technical solution:

[0019] The water tank is connected to the front left end of the water tank via an inlet pipe, the bottom right side of the base plate is fixedly connected to a collection trough, and the top of the quick-freezing machine casing is fixedly connected to a feeding port.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, rinsing is performed by a cleaning pipe and a flushing pipe. The flushing pipe is rotated by a motor for rinsing. Compared with a fixed flushing pipe, it can evenly rinse the surface and gaps of the mesh belt conveyor. After the cleaning liquid falls into the receiving tank, it can be discharged by the drain pipe. At the same time, when the inside needs to be cleaned, the positioning column can be slid to release the fixed state of the maintenance plate and open it to clean the inside, making it easier to remove stubborn impurities deposited in the receiving tank.

[0022] 2. In this utility model, the airflow is generated by a centrifugal fan. After passing through the first evaporator, the cold air enters the static pressure box, allowing the airflow to enter the quick-freezing zone and blow onto the food at a stable and uniform speed, directly acting on the food to achieve rapid cooling. The blown cold air is guided by a guide plate to be transferred to the second evaporator, and then transferred to the air curtain machine for recycling. An air curtain is formed at the conveying outlet, which can block the outside hot air from entering the quick-freezing zone and avoid the loss of cold energy caused by heat exchange. Attached Figure Description

[0023] Figure 1 This is a perspective view of the front side of the base plate of a fluidized bed quick-freezing machine with a cleaning structure proposed in this utility model.

[0024] Figure 2 This is a schematic diagram of the outer casing of a fluidized bed freezer with a cleaning structure proposed in this utility model.

[0025] Figure 3 This is a partial structural breakdown diagram of the evaporator of a fluidized bed quick-freezing machine with a cleaning structure proposed in this utility model.

[0026] Figure 4This is a partial structural diagram of the U-shaped frame of a fluidized bed quick-freezing machine with a cleaning structure proposed in this utility model;

[0027] Figure 5 This is a partial structural breakdown of the static pressure chamber of a fluidized bed quick-freezing machine with a cleaning structure proposed in this utility model.

[0028] Figure 6 This is a partial structural disassembly diagram of the protective plate of a fluidized bed freezer with a cleaning structure proposed in this utility model.

[0029] Figure 7 This is a partial structural diagram of the maintenance plate of a fluidized bed freezer with a cleaning structure proposed in this utility model.

[0030] Legend:

[0031] 1. Base plate; 2. Cleaning mechanism; 201. Support plate; 202. Protective plate; 203. Motor 1; 204. Pinion gear; 205. Gear; 206. Flushing pipe; 207. Water tank; 208. Flushing assembly; 2081. Support frame; 2082. Cleaning pipe; 2083. Receiving groove; 2084. Drain pipe; 209. Maintenance mechanism; 2091. Maintenance plate; 2092. Fixing plate; 2093. Positioning column; 3. Circulation mechanism; 301. U-shaped frame; 302. Centrifugal fan; 303. Evaporator I; 304. Static pressure box; 305. Evaporator II; 306. Air curtain machine; 307. Guide plate; 308. Conveying assembly; 3081. L-shaped frame; 3082. Rotating shaft; 3083. Mesh belt conveyor; 3084. Support platform; 3085. Motor II; 4. Quick-freezing machine shell; 5. Liquid inlet pipe; 6. Collection tank; 7. Feeding port. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Please see the appendix Figure 1 Appendix Figure 4 and attached Figure 6This utility model provides an embodiment of a fluidized bed freezer with a cleaning structure, comprising a base plate 1, a freezer housing 4 fixedly connected to the top of the base plate 1, a cleaning mechanism 2 provided on the top of the base plate 1 for achieving a cleaning effect, a circulation mechanism 3 provided on the inner side of the freezer housing 4 for collecting and utilizing cold air, and a support plate 201 fixedly connected to the bottom of the support plate 201 at the top left rear end of the base plate 1, and a protective plate 20 fixedly connected to the top of the support plate 201. 2. A motor 203 is fixedly connected to the top front side of the support plate 201. The output end of the motor 203 passes through the protective plate 202 and is fixedly connected to a small gear 204. A large gear 205 is meshed with the outer wall of the small gear 204. A flushing pipe 206 is fixedly connected to the middle of the large gear 205. A water tank 207 is connected to the front side of the flushing pipe 206. The bottom of the water tank 207 is fixedly connected to the front left side of the top of the base plate 1. A flushing assembly 208 is provided on the top left side of the base plate 1. A maintenance mechanism 209 is provided on the left side of the quick-freezing machine casing 4.

[0034] Specifically, a quick-freezing machine casing 4 is fixedly installed on the top of the base plate 1. A cleaning mechanism 2 is set on the top of the base plate 1. This cleaning mechanism 2 can effectively clean the conveyor belt inside the quick-freezing machine, ensuring that the equipment maintains a good hygienic condition during operation. A circulation mechanism 3 is set in the inner space of the quick-freezing machine casing 4, which can efficiently collect and circulate cold air, thereby improving the refrigeration efficiency and energy utilization of the quick-freezing machine. The bottom of the support plate 201 is fixedly connected to the rear left side of the top of the base plate 1 to ensure its stability. A motor 203 is installed on the front side of the top of the support plate 201. The output end of the motor 203 is fixedly connected to a small gear 204 through the protective plate 202. The outer wall of the small gear 204 meshes with a large gear 205 to form a transmission system. A flushing pipe 206 is fixedly connected to the middle of the large gear 205. The front end of the flushing pipe 206 is connected to a water tank 207. The bottom of the water tank 207 is fixedly connected to the front left side of the top of the base plate 1 to ensure a stable water supply.

[0035] Please see the appendix Figure 2 Appendix Figure 3 and attached Figure 5 The circulation mechanism 3 includes a U-shaped frame 301, the bottom of which is fixedly connected to the top center of the base plate 1. A centrifugal fan 302 is fixedly connected to the top center of the U-shaped frame 301. An evaporator 303 is arranged on the outside of the centrifugal fan 302. A static pressure box 304 is fixedly connected to the top of the U-shaped frame 301. An evaporator 305 is fixedly connected to the top center of the quick-freezing machine shell 4. An air curtain 306 is connected to the right side of the evaporator 305. Multiple guide plates 307 are fixedly connected to the inner wall of the quick-freezing machine shell 4. A conveying assembly 308 is arranged on the top of the base plate 1.

[0036] Specifically, the bottom of the U-shaped frame 301 is fixed to the top center of the base plate 1 to ensure the stability of the overall structure. A centrifugal fan 302 is fixed to the top center of the U-shaped frame 301. An evaporator 303 is installed on the outer side of the centrifugal fan 302 for initial cooling. A static pressure box 304 is also fixedly connected to the top of the U-shaped frame 301. This static pressure box 304 is used to balance the airflow and ensure that the airflow enters the next processing stage stably. An evaporator 305 is also fixedly connected to the top center of the quick-freezing machine shell 4. This evaporator is used to collect cold air and achieve a cooling effect to form an air curtain, effectively isolating the internal and external environments and preventing cold air loss. Multiple guide plates 307 are fixedly connected to the inner wall of the quick-freezing machine shell 4 to guide the airflow and optimize the cold air collection effect.

[0037] Please see the appendix Figure 4 Appendix Figure 6 and attached Figure 7 The conveying assembly 308 includes multiple L-shaped frames 3081. The bottom of each L-shaped frame 3081 is fixedly connected to the top of the base plate 1. A rotating shaft 3082 is rotatably connected between adjacent L-shaped frames 3081. A mesh belt conveyor belt 3083 is rotatably connected to the outer wall of the rotating shaft 3082. A support platform 3084 is fixedly connected to the rear end of the top right side of the base plate 1. A second motor 3085 is fixedly connected to the top of the support platform 3084. The output end of the second motor 3085 is fixedly connected to the rear side of the right rotating shaft 3082. The rinsing assembly 208 includes a support frame 2081. The bottom of the support frame 2081 is fixedly connected to the top left side of the base plate 1. A cleaning pipe 2082 is installed on the top left side of the support frame 2081. A receiving groove 2083 is fixedly connected to the bottom left side of the support frame 2081. A drain pipe 2084 is connected to the front side of the receiving groove 2083.

[0038] Specifically, the bottom of each L-shaped frame 3081 is fixedly connected to the top of the base plate 1 to ensure the stability of the overall structure. Each pair of adjacent L-shaped frames 3081 is rotatably connected via a rotating shaft 3082. A mesh conveyor belt 3083 is rotatably connected to the outer wall of the rotating shaft 3082, enabling efficient material transport. A support platform 3084 is fixedly connected to the rear right side of the top of the base plate 1. A second motor 3085 is fixedly connected to the top of the support platform 3084. The output end of the second motor 3085... The support frame 2081 is fixedly connected to the rear side of the right rotating shaft 3082 to drive the operation of the conveyor belt. The bottom of the support frame 2081 is fixedly connected to the top left side of the base plate 1 to ensure the stability of the rinsing assembly 208. A cleaning pipe 2082 is installed on the top left side of the support frame 2081 for cleaning materials. A receiving groove 2083 is fixedly connected to the bottom left side of the support frame 2081. A drain pipe 2084 is connected to the front side of the receiving groove 2083 to facilitate the discharge of waste liquid after cleaning and maintain the cleanliness of the working environment.

[0039] Please see the appendix Figure 4 Appendix Figure 6 and attached Figure 7 The water tank 207 has an inlet pipe 5 connected to the front left end. The bottom plate 1 has a collection tank 6 fixedly connected to the top right side. The quick-freezing machine shell 4 has a feeding port 7 fixedly connected to the top. The maintenance mechanism 209 includes a maintenance plate 2091. The bottom of the maintenance plate 2091 is rotatably connected to the bottom left side of the quick-freezing machine shell 4. The top left side of the quick-freezing machine shell 4 is fixedly connected to a fixing plate 2092. The middle part of the fixing plate 2092 is slidably connected to a positioning column 2093. The bottom of the positioning column 2093 is engaged with the top left side of the maintenance plate 2091.

[0040] Specifically, a liquid inlet pipe 5 is connected to the front left end of the water tank 207 to ensure that the liquid can flow into the water tank 207. A collection tank 6 is fixedly connected to the top right side of the bottom plate 1 for collecting and storing the cleaning liquid. A feeding port 7 is fixedly connected to the top of the quick-freezing machine shell 4 to facilitate the operator to feed materials into the quick-freezing machine. The bottom of the maintenance plate 2091 is connected to the bottom left side of the quick-freezing machine shell 4 by a rotating connection, so that the maintenance plate 2091 can rotate for easy maintenance and repair. A positioning column 2093 is slidably connected to the middle of the fixed plate 2092. The bottom of the positioning column 2093 is engaged with the top left side of the maintenance plate 2091 to enhance the stability of the equipment during operation.

[0041] Working principle: When the mesh belt conveyor 3083 reaches the corner, it is rinsed by the cleaning pipe 2082 and the flushing pipe 206. The motor 203 drives the small gear 204 to rotate, which in turn drives the large gear 205 to rotate, thus causing the flushing pipe 206 to start rotating and rinsing. This reduces the speed of the flushing pipe 206, making the flushing liquid spray more stable and covering a wider range. Compared with the fixed flushing pipe 206, it can evenly rinse the surface and gaps of the mesh belt conveyor 3083. After the cleaning liquid falls into the receiving tank 2083, it can be discharged by the drain pipe 2084. At the same time, when the inside needs to be cleaned, the sliding positioning column 2093 can be slid to release the fixed state of the maintenance plate 2091 and open it to clean the inside, making it easier to remove stubborn impurities deposited in the receiving tank 2083.

[0042] The centrifugal fan 302 generates airflow power, which, after passing through the evaporator 303, enters the static pressure box 304 as cold air. This allows the airflow to enter the quick-freezing zone and blow onto the food at a stable and uniform speed, directly acting on the food to achieve rapid cooling. The cooled airflow still carries a certain amount of cold air, which is guided by the guide plate 307 to the evaporator 305, and then transferred to the air curtain machine 306 for recycling. An air curtain is formed at the conveying outlet to prevent hot air from entering the quick-freezing zone and avoid cold loss caused by heat exchange.

[0043] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A fluidized quick freezer with cleaning structure comprising a base plate (1), characterized in that: The top of the base plate (1) is fixedly connected to the quick-freezing machine shell (4), and the top of the base plate (1) is provided with a cleaning mechanism (2). The cleaning mechanism (2) is used to achieve a cleaning effect. The inner side of the quick-freezing machine shell (4) is provided with a circulation mechanism (3). The circulation mechanism (3) is used to collect and utilize cold air. The cleaning mechanism (2) includes a support plate (201), the bottom of which is fixedly connected to the rear end of the top left side of the base plate (1). A protective plate (202) is fixedly connected to the top of the support plate (201). A motor (203) is fixedly connected to the front side of the top of the support plate (201). A small gear (204) is fixedly connected to the output end of the motor (203) through the protective plate (202). A large gear (205) is meshed with the outer wall of the small gear (204). A flushing pipe (206) is fixedly connected to the middle of the large gear (205). A water tank (207) is connected to the front side of the flushing pipe (206). The bottom of the water tank (207) is fixedly connected to the front end of the top left side of the base plate (1). A flushing assembly (208) is provided on the top left side of the base plate (1). A maintenance mechanism (209) is provided on the left side of the quick-freezing machine shell (4).

2. A flash freezer with cleaning structure according to claim 1, characterized in that: The circulation mechanism (3) includes a U-shaped frame (301), the bottom of which is fixedly connected to the top center of the base plate (1), a centrifugal fan (302) is fixedly connected to the top center of the U-shaped frame (301), an evaporator (303) is provided on the outside of the centrifugal fan (302), a static pressure box (304) is fixedly connected to the top of the U-shaped frame (301), an evaporator (305) is fixedly connected to the top center of the quick-freezing machine shell (4), an air curtain machine (306) is connected to the right side of the evaporator (305), a plurality of guide plates (307) are fixedly connected to the inner wall of the quick-freezing machine shell (4), and a conveying assembly (308) is provided on the top of the base plate (1).

3. A flash freezer with cleaning structure according to claim 1, characterized in that: The rinsing assembly (208) includes a support frame (2081), the bottom of which is fixedly connected to the top left side of the base plate (1). A cleaning pipe (2082) is installed on the top left side of the support frame (2081), and a receiving groove (2083) is fixedly connected to the bottom left side of the support frame (2081). A drain pipe (2084) is connected to the front side of the receiving groove (2083).

4. A flash freezer with cleaning structure according to claim 1, characterized in that: The maintenance mechanism (209) includes a maintenance plate (2091), the bottom of which is rotatably connected to the bottom left side of the quick-freezing machine housing (4), and a fixing plate (2092) is fixedly connected to the top left side of the quick-freezing machine housing (4).

5. A flash freezer with cleaning structure according to claim 4, characterized in that: A positioning post (2093) is slidably connected to the middle of the fixing plate (2092), and the bottom of the positioning post (2093) engages with the top left side of the maintenance plate (2091).

6. A fluidized bed freezer with a cleaning structure according to claim 2, characterized in that: The conveying assembly (308) includes multiple L-shaped frames (3081), the bottom of which is fixedly connected to the top of the base plate (1). A rotating shaft (3082) is rotatably connected between adjacent L-shaped frames (3081), and a mesh belt conveyor belt (3083) is rotatably connected to the outer wall of the rotating shaft (3082).

7. A flash freezer with cleaning structure according to claim 6, characterized in that: A support platform (3084) is fixedly connected to the rear end of the top right side of the base plate (1). A second motor (3085) is fixedly connected to the top of the support platform (3084). The output end of the second motor (3085) is fixedly connected to the rear side of the rotating shaft (3082) on the right side.

8. A flash freezer with cleaning structure according to claim 1, characterized in that: The water tank (207) is connected to the liquid inlet pipe (5) on the front left side, the bottom plate (1) is fixedly connected to the top right side of the collection tank (6), and the quick-freezing machine shell (4) is fixedly connected to the feeding port (7).

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