Furnace body replacement auxiliary device

By designing an auxiliary device for furnace body replacement, and using a telescopic structure in conjunction with a lifting vehicle, the problem of inconvenience caused by thermal expansion and contraction of furnace lining materials under high-temperature conditions was solved, enabling rapid replacement and stable movement of the furnace lining.

CN224455403UActive Publication Date: 2026-07-03ZHENGQI LIGHT TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHENGQI LIGHT TECH CO LTD
Filing Date
2025-07-02
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

In existing technologies, when the furnace body is used under high temperature conditions, the furnace lining material is prone to cracking and peeling due to thermal expansion and contraction, resulting in thinning of the furnace wall, which requires regular replacement. However, traditional methods are inconvenient to operate.

Method used

An auxiliary device for furnace lining replacement was designed. It adopts a telescopic structure and works in conjunction with a lifting vehicle. Through components such as U-shaped steel, support ruler, horizontal steel plate and bearing steel plate, a bridge is formed to realize the rapid removal of the furnace lining.

Benefits of technology

It enables rapid replacement of the furnace lining, improves operational convenience, and enhances stability and safety during movement.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224455403U_ABST
    Figure CN224455403U_ABST
Patent Text Reader

Abstract

This utility model discloses an auxiliary device for furnace body replacement, which includes two U-shaped steels installed on the right lifting end of a manual lifting trolley. Supporting rulers are welded to the bottom of the two U-shaped steels, and movable horizontal steel plates are provided at the top left end of the top of the two supporting rulers. Three bearing steel plates are welded to the top of the horizontal steel plates. This utility model allows the manual lifting trolley to raise the supporting rulers to a suitable height. Then, a drive assembly moves the horizontal steel plates, inserting the three bearing steel plates under the furnace body. The manual lifting trolley then operates, slightly lifting the furnace lining inside the furnace body with the three bearing steel plates. Finally, the drive assembly moves the three bearing steel plates out of the furnace body, thus removing the furnace lining. This achieves the purpose of using a telescopic structure in conjunction with the lifting trolley to form a bridge between the furnace body and the lifting trolley, enabling rapid movement to the lifting trolley for convenient replacement.
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Description

Technical Field

[0001] This utility model belongs to the field of furnace body replacement technology, and in particular relates to an auxiliary device for furnace body replacement. Background Technology

[0002] Inside the electric furnace, the high temperature emitted by the electric arc melts the furnace charge and causes a reduction reaction to form an alloy. The furnace body is a cylindrical furnace chamber formed by the furnace lining. The three-phase electrodes are arranged vertically in an equilateral triangle in the upper part of the furnace chamber. The lower part of the electrodes is the main reaction zone. Electrical energy is converted into heat energy through the electric arc and resistance. The geometric dimensions such as the diameter and depth of the furnace chamber and the relative position of the electrodes and the furnace chamber have a great influence on the current distribution and temperature distribution inside the furnace. Since the reaction temperature is as high as 2000℃ or more, the volume of the furnace body is generally larger than the reaction space, so that a layer of furnace charge is left between the reaction zone and the furnace lining to protect the furnace lining.

[0003] The furnace body is in a high-temperature state for a long time during operation. The furnace lining material will crack and peel off due to repeated thermal expansion and contraction, resulting in thinning of the furnace wall. Therefore, it needs to be replaced regularly. Generally, the replacement is assisted by the machine door frame. In order to improve the convenience of furnace body replacement operation, we designed a furnace body replacement auxiliary device. It adopts a telescopic structure and works with a lifting cart to form a bridge between the furnace body and the lifting cart, so that it can be quickly moved to the lifting cart for easy replacement. Utility Model Content

[0004] The purpose of this utility model is to provide an auxiliary device for furnace body replacement, which has the advantages of using a telescopic structure in conjunction with a lifting vehicle to form a bridge between the furnace body and the lifting vehicle, allowing for quick movement to the lifting vehicle and convenient replacement, thereby solving the aforementioned technical problems.

[0005] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A furnace body replacement auxiliary device includes two U-shaped steels installed on the right lifting end of a manual lifting vehicle. Support rulers are welded to the bottom of the two U-shaped steels. A movable horizontal steel plate is provided at the left end of the top of the two support rulers. Three bearing steel plates are welded to the top of the horizontal steel plate. A moving drive assembly is provided between the horizontal steel plate and the two support rulers. The moving drive assembly includes two symmetrical L-shaped steels welded between the two support rulers. A threaded rod is rotatably connected between the two L-shaped steels. A threaded sleeve is threadedly connected to the surface of the threaded rod. The top of the threaded sleeve is fixedly connected to the horizontal steel plate.

[0006] Preferably, a motor is fixedly installed on the left side of the L-shaped steel on the left side, and the output shaft of the motor is fixedly installed with the threaded rod.

[0007] Preferably, two symmetrical support rails are fixedly connected between the two L-shaped steels, and the surfaces of the support rails are slidably connected with sliding sleeves, the tops of which are fixedly connected to the horizontal steel plate.

[0008] Preferably, two symmetrical omnidirectional pulleys are installed on both sides of the bottom of the manual lifting vehicle, and two symmetrical directional pulleys are installed on the right side of the bottom of the manual lifting vehicle.

[0009] Preferably, two symmetrical auxiliary handles are welded onto the main frame of the manual lifting vehicle.

[0010] The beneficial effects of this utility model are:

[0011] 1. This utility model uses a manual lifting trolley to raise the support ruler to a suitable height. Then, the moving drive assembly drives the horizontal steel plate to move, so that the three supporting steel plates are inserted under the furnace body. Then, the manual lifting trolley works, driving the three supporting steel plates to slightly lift the furnace lining inside the furnace body. Then, the moving drive assembly drives the three supporting steel plates to move out of the furnace body, so that the furnace lining can be moved out of the furnace body. This achieves the purpose of using a telescopic structure in conjunction with the lifting trolley to form a bridge between the furnace body and the lifting trolley, so that the furnace body can be quickly moved to the lifting trolley for easy replacement.

[0012] 2. By using the support rail and the sliding sleeve together, the sliding sleeve will slide on the surface of the support rail during the movement of the horizontal steel plate, providing guidance and support for the movement of the horizontal steel plate and the load-bearing steel plate, thus improving the stability of the movement of the horizontal steel plate and the load-bearing steel plate. Attached Figure Description

[0013] The advantages of the present invention, as described above and / or in the following detailed description in conjunction with the accompanying drawings, will become clearer and more readily understood. These drawings are merely illustrative and do not limit the scope of the present invention.

[0014] Figure 1 This is a perspective view of one embodiment of the present utility model;

[0015] Figure 2 This is a three-dimensional schematic diagram of a support ruler, a horizontal steel plate, and a load-bearing steel plate according to an embodiment of the present invention;

[0016] Figure 3 This is a three-dimensional disassembled schematic diagram of the support ruler, horizontal steel plate, and load-bearing steel plate according to one embodiment of the present utility model.

[0017] The attached diagram lists the components represented by each number as follows:

[0018] 1. Manual lifting vehicle; 2. U-shaped steel; 3. Support ruler; 4. Horizontal steel plate; 5. Bearing steel plate; 6. Mobile drive assembly; 61. L-shaped steel; 62. Threaded rod; 63. Motor; 64. Threaded sleeve; 65. Support rail; 66. Sliding sleeve; 7. Universal pulley; 8. Directional pulley; 9. Auxiliary handle. Detailed Implementation

[0019] In the following description, embodiments of the furnace body replacement auxiliary device of the present invention will be described with reference to the accompanying drawings.

[0020] Figure 1-3 This invention illustrates an embodiment of a furnace body replacement auxiliary device, comprising two U-shaped steels 2 mounted on the right lifting end of a manual lifting trolley 1; two symmetrical universal pulleys 7 mounted on both sides of the bottom of the manual lifting trolley 1; two symmetrical directional pulleys 8 mounted on the right side of the bottom of the manual lifting trolley 1; two symmetrical auxiliary handles 9 welded to the main frame of the manual lifting trolley 1; support rulers 3 welded to the bottom of the two U-shaped steels 2; a movable horizontal steel plate 4 provided at the left end of the top of the two support rulers 3; three bearing steel plates 5 welded to the top of the horizontal steel plate 4; and a moving drive assembly 6 provided between the horizontal steel plate 4 and the two support rulers 3. The moving drive assembly 6 includes two symmetrical L-shaped steels 61 welded between the two support rulers 3. A threaded rod 62 is rotatably connected between the two L-shaped steel plates 61. A threaded sleeve 64 is threadedly connected to the surface of the threaded rod 62. The top of the threaded sleeve 64 is fixedly connected to the horizontal steel plate 4. A motor 63 is fixedly installed on the left side of the left L-shaped steel plate 61. The output shaft of the motor 63 is fixedly installed to the threaded rod 62. Two symmetrical support rails 65 are fixedly connected between the two L-shaped steel plates 61. A sliding sleeve 66 is slidably connected to the surface of the support rails 65. The top of the sliding sleeve 66 is fixedly connected to the horizontal steel plate 4. Through the cooperation of the support rails 65 and the sliding sleeve 66, the sliding sleeve 66 will slide on the surface of the support rails 65 during the movement of the horizontal steel plate 4, providing guidance and support for the movement of the horizontal steel plate 4 and the bearing steel plate 5, and improving the stability of the movement of the horizontal steel plate 4 and the bearing steel plate 5.

[0021] Working principle: When using this utility model, the user controls the height of the U-shaped steel 2 and the support ruler 3 by operating the foot pedal on the manual lifting cart 1, so that the supporting steel plate 5 above the support ruler 3 is raised to a suitable height. Then, the motor 63 drives the threaded rod 62 to rotate, and the threaded rod 62 drives the threaded sleeve 64 to move. The threaded sleeve 64 drives the horizontal steel plate 4 and the supporting steel plate 5 to move, so that the three supporting steel plates 5 are moved to the bottom of the furnace lining inside the furnace body. Then, the manual lifting cart 1 operates the support ruler 3 to raise, so that the supporting steel plates 5 slightly lift the furnace lining. Then, the motor 63 reverses, so that the threaded sleeve 64 drives the horizontal steel plate 4 and the supporting steel plate 5 to move, moving the furnace lining out of the furnace body, which is convenient for replacing the furnace lining inside the furnace body.

[0022] In summary: This furnace body replacement auxiliary device, by operating the manual lifting trolley 1 to raise the support ruler 3 to a suitable height, then the moving drive assembly 6 drives the horizontal steel plate 4 to move, so that the three supporting steel plates 5 are inserted under the furnace body. Then, the manual lifting trolley 1 works, driving the three supporting steel plates 5 to slightly lift the furnace lining inside the furnace body. Then, the moving drive assembly 6 drives the three supporting steel plates 5 to move out of the furnace body, thus removing the furnace lining from the furnace body. This achieves the purpose of using a telescopic structure in conjunction with the lifting trolley to form a bridge between the furnace body and the lifting trolley, allowing for quick movement to the lifting trolley for convenient replacement.

Claims

1. A furnace body replacement aid, characterised in that, The system includes two U-shaped steels (2) installed on the right lifting end of the manual lifting vehicle (1). Support rulers (3) are welded to the bottom of the two U-shaped steels (2). A movable horizontal steel plate (4) is provided at the left end of the top of the two support rulers (3). Three bearing steel plates (5) are welded to the top of the horizontal steel plate (4). A moving drive assembly (6) is provided between the horizontal steel plate (4) and the two support rulers (3). The moving drive assembly (6) includes two symmetrical L-shaped steels (61) welded between the two support rulers (3). A threaded rod (62) is rotatably connected between the two L-shaped steels (61). A threaded sleeve (64) is threadedly connected to the surface of the threaded rod (62). The top of the threaded sleeve (64) is fixedly connected to the horizontal steel plate (4).

2. The furnace replacement aid according to claim 1, characterized in that A motor (63) is fixedly installed on the left side of the L-shaped steel (61) located on the left side, and the output shaft of the motor (63) is fixedly installed with the threaded rod (62).

3. The furnace replacement aid according to claim 2, characterized in that Two symmetrical support rails (65) are fixedly connected between the two L-shaped steels (61). Sliding sleeves (66) are slidably connected to the surface of the support rails (65). The top of the sliding sleeves (66) is fixedly connected to the horizontal steel plate (4).

4. The furnace replacement aid according to claim 3, characterized in that The manual lifting vehicle (1) has two symmetrical universal pulleys (7) installed on both sides of its bottom, and two symmetrical directional pulleys (8) installed on the right side of its bottom.

5. The furnace replacement aid according to claim 4, characterized in that Two symmetrical auxiliary handles (9) are welded on the main frame of the manual lifting vehicle (1).