An automatic detection device for module outer dimensions

By designing the alignment structure and linkage drive components, the automatic module external dimension detection device achieves rapid alignment and accurate measurement, solving the problem of low efficiency in traditional detection devices and improving detection efficiency and accuracy.

CN224455631UActive Publication Date: 2026-07-03HEYUAN CHENGJIN MOULD PLASTIC PROD CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HEYUAN CHENGJIN MOULD PLASTIC PROD CO LTD
Filing Date
2025-09-10
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

Traditional automatic module external dimension detection devices have low detection efficiency and are difficult to align modules quickly in different directions, resulting in inconsistent detection results and affecting product quality and production efficiency.

Method used

An alignment structure, including an alignment block, a rotating block, a limiting post, and a spring, is adopted to ensure that the module is quickly aligned between reference rods. Stable clamping and height detection of the module are achieved through connecting rods and driving components, and accurate measurement is performed using scale lines.

Benefits of technology

This improved the efficiency and accuracy of module testing, reduced multiple alignment operations, and ensured the consistency of test results and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of automated testing technology and provides an automatic detection device for the external dimensions of a module. The device includes a main body comprising a worktable and a reference rod, with one end of the reference rod perpendicularly connected to each other. An alignment structure includes an alignment block, a rotating block, a first fixing frame, limiting posts, and a spring. The alignment block has a 90-degree inner angle on the side facing the reference rod. The rotating block has a fan-shaped cross-section, and its sidewall fits against the arc-shaped sidewall of the alignment block. In this utility model, the module is placed between the reference rod and the alignment block, with one right-angled side of the module abutting against the inner wall of the reference rod forming a right angle. The rotating block rotates, and the alignment block slides between the limiting posts until the inner angle of the alignment block abuts against the other right-angled inner wall of the module. At the same time, the two opposing right angles of the module are abutted between the reference rod and the alignment block, improving detection efficiency.
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Description

Technical Field

[0001] This utility model belongs to the field of automated testing technology, and in particular relates to an automatic detection device for the external dimensions of a module. Background Technology

[0002] During product manufacturing, the external dimensions of a module directly affect its assembly and performance. Dimensional deviations can prevent the module from being correctly installed in the equipment, affecting the overall structural stability and electrical connections, thereby reducing product reliability. Because modern manufacturing demands extremely high product dimensional accuracy and consistency, manual inspection is difficult to standardize and regulate throughout the entire process. Inconsistent inspection results may occur due to differences in operation, thus affecting the stability of product quality. Therefore, more and more production lines are adopting automated inspection equipment to improve inspection quality and production efficiency.

[0003] During the measurement process, it is necessary to ensure that the length and width of the module are aligned with the measurement reference. However, traditional automatic detection devices for module external dimensions often adopt a distributed detection process, that is, after completing the measurement in one direction, the module position is adjusted to perform the measurement in another direction. This distributed alignment method results in low detection efficiency. Therefore, an automatic detection device for module external dimensions is needed to solve the above problems. Utility Model Content

[0004] The purpose of this utility model embodiment is to provide an automatic module external dimension detection device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An automatic module external dimension detection device, comprising:

[0007] The device body includes a worktable and a pair of reference rods. The reference rods are fixedly installed on the upper surface of the worktable, and one end of the pair of reference rods is perpendicularly connected to each other. The upper surface of the reference rods is provided with scale lines.

[0008] An alignment structure is provided, comprising an alignment block, a rotating block, a first fixed frame, a pair of limiting posts, and a spring. The alignment block is movably mounted on the upper surface of the worktable and positioned between the right angles formed by the pair of reference rods. The alignment block has an interior angle of a certain degree on the side facing the reference rods, and the interior angle of the alignment block is opposite to the right angle formed by the pair of reference rods. The side of the alignment block away from the reference rods is arc-shaped. The rotating block has a fan-shaped cross-section and is rotatably mounted on the first fixed frame. The sidewall of the rotating block is in contact with the arc-shaped sidewall of the alignment block. The pair of limiting posts are rotatably mounted on the worktable, and the sidewalls of the pair of limiting posts are respectively in contact with the adjacent sidewalls of the alignment block. The two ends of the spring are respectively connected to the upper surface of the alignment block and the first fixed frame.

[0009] In a further technical solution, the upper end of the rotating block has a fixing rod, the fixing rod is mounted on the first fixing frame via a rotating shaft, and the alignment structure further includes a first driving member, the first driving member is mounted on the first fixing frame, and the output shaft of the first driving member is connected to the fixing rod.

[0010] In a further technical solution, the alignment block has a movable groove on its lower end face near the worktable, and the upper end face of the worktable has a column and a rotating ball. The rotating ball is rotatably mounted on the upper end of the column, the column is placed in the movable groove, and the rotating ball is in contact with the inner wall of the movable groove.

[0011] In a further technical solution, the main body of the device also includes two sets of rotating columns, each set of rotating columns is provided with multiple columns, the reference rod forms a mounting groove on the side wall near the alignment block, and the multiple rotating columns of each set are rotatably and spaced apart from each mounting groove on the side wall of the reference rod.

[0012] In a further technical solution, the main body of the device also includes a second fixed frame, a fixed cylinder, and a support plate. The fixed cylinder is fixedly installed on the lower end face of the second fixed frame. The side wall of the fixed cylinder forms a through groove and a scale line. The upper end face of the support plate has a plug-in post. The plug-in post is slidably placed on the fixed cylinder. The second fixed frame is fixedly installed on the worktable and is positioned between the right angles formed by a pair of reference rods. The fixed cylinder is positioned at a predetermined distance above the worktable.

[0013] In a further technical solution, the main body of the device also includes a pair of first connecting rods, a pair of second connecting rods, and a pair of second driving members. The pair of first connecting rods and the pair of second connecting rods are circumferentially distributed around the axial direction of the fixed cylinder. The upper end of the first connecting rod is rotatably mounted on the second fixed frame. The two ends of the second connecting rod are rotatably connected to the lower end of the first connecting rod and the upper end of the abutment plate, respectively. The second driving member is mounted on the second fixed frame, and the output shaft of each second driving member is connected to each first connecting rod.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This invention features an alignment structure comprising an alignment block, a rotating block, a first fixing frame, limiting posts, and a spring. The alignment block is positioned between the right angles formed by the reference rods. The alignment block has a 90-degree inner angle on the side facing the reference rod, and an arc-shaped side away from the reference rod. The rotating block has a fan-shaped cross-section, with its sidewall abutting the arc-shaped sidewall of the alignment block. The limiting posts abut their respective sidewalls abutting adjacent sidewalls of the alignment block. A module is positioned between the reference rods and the alignment block, with one right-angled side of the module abutting the inner wall of the reference rod forming the right angle. As the rotating block rotates, the alignment block slides between the limiting posts until its inner angle abuts the other right-angled inner wall of the module. Simultaneously, the two opposing right angles of the module are abutted between the reference rod and the alignment block, improving detection efficiency.

[0016] This invention comprises a second fixed frame, a fixed cylinder, a stop plate, a first connecting rod, a second connecting rod, and a second driving component. The fixed cylinder is fixedly installed on the lower end face of the second fixed frame, and a through groove is formed on the side wall of the fixed cylinder. The upper end face of the stop plate has a plug-in post, which is slidably placed in the fixed cylinder. The second fixed frame is positioned between the right angles formed by the reference rods. The upper end of the first connecting rod is rotatably installed on the second fixed frame, and both ends of the second connecting rod are rotatably connected to the lower end of the first connecting rod and the upper end of the stop plate, respectively. After activation, the second driving component drives one end of the first connecting rod to rotate, changing the angle between the axial direction of the first connecting rod and the second fixed frame, thereby changing the angle between the axial direction of the first connecting rod and the axial direction of the second connecting rod, so that the stop plate at the lower end of the second connecting rod abuts against the upper end face of the module. During the rotation of the first and second connecting rods, the plug-in post slides in the fixed cylinder. At this time, the user can observe the scale lines on the side wall of the fixed cylinder through the through groove to check whether the height of the module meets the production requirements. By setting the first and second connecting rods, the downward movement of the stop plate is more stable, thereby ensuring the accuracy of the detection.

[0017] To more clearly illustrate the structural features and effects of this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description

[0018] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0019] Figure 2 This is a partial exploded view of the present invention from a frontal perspective;

[0020] Figure 3 For the present utility model Figure 2 A magnified view of part A in the middle;

[0021] Figure 4 This is a partial exploded view from a top-down perspective of this utility model.

[0022] In the diagram: 1. Main body of the device; 11. Workbench; 111. Column; 112. Rotating ball; 12. Reference rod; 121. Mounting groove; 13. Rotating column; 14. Second fixed frame; 15. Fixed cylinder; 151. Through groove; 16. Support plate; 161. Insertion post; 17. First connecting rod; 18. Second connecting rod; 19. Second driving component; 2. Alignment structure; 21. Alignment block; 211. Moving groove; 22. Rotating block; 221. Fixed rod; 23. First fixed frame; 24. Limiting post; 25. Spring; 26. First driving component. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0024] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0025] like Figures 1 to 4 As shown, this utility model embodiment provides an automatic module external dimension detection device, including:

[0026] The main body of the device 1 includes a worktable 11 and a pair of reference rods 12. The reference rods 12 are fixedly installed on the upper surface of the worktable 11, and one end of the pair of reference rods 12 is perpendicularly connected to each other. The upper surface of the reference rods 12 is provided with scale lines.

[0027] Alignment structure 2 includes an alignment block 21, a rotating block 22, a first fixing frame 23, a pair of limiting posts 24, and a spring 25. The alignment block 21 is movably mounted on the upper surface of the worktable 11 and positioned between the right angles formed by the pair of reference rods 12. The alignment block 21 has a 90-degree interior angle on the side facing the reference rods 12, and this interior angle is opposite to the right angle formed by the pair of reference rods 12. The side of the alignment block 21 away from the reference rods 12 is arc-shaped. The rotating block 22 has a fan-shaped cross-section and is rotatably mounted on the first fixing frame 23. The sidewall of the rotating block 22 is in contact with the arc-shaped sidewall of the alignment block 21. The pair of limiting posts 24 are rotatably mounted on the worktable 11, and their sidewalls are respectively in contact with the adjacent sidewalls of the alignment block 21. The two ends of the spring 25 are respectively connected to the upper surface of the alignment block 21 and the first fixing frame 23.

[0028] In this embodiment, the worker first places the module to be tested between a pair of reference rods 12 and an alignment block 21, ensuring that one of the right-angled sides of the module abuts against the inner wall of the pair of reference rods 12 forming a right angle. The rotating block 22 rotates, and the alignment block 21, which is in contact with the side wall of the rotating block 22, slides between a pair of limiting posts 24 until the inner corner of the alignment block 21 abuts against the other right-angled inner wall of the module, and the spring 25 is stretched. In this way, at the same time, the two opposite right angles of the module are abutted between the pair of reference rods 12 and the alignment block 21, improving the testing efficiency and eliminating the need for multiple alignment operations. Finally, the user can check whether the length of the adjacent side of the module meets the production requirements by observing the scale lines on the reference rods 12.

[0029] Specifically, the upper end of the rotating block 22 has a fixing rod 221, which is mounted on the first fixing frame 23 via a rotating shaft. The alignment structure 2 also includes a first driving member 26, which is mounted on the first fixing frame 23, and the output shaft of the first driving member 26 is connected to the fixing rod 221.

[0030] In this embodiment, after activation, the first driving member 26 drives the fixed rod 221 to rotate, thereby causing the rotating block 22 to rotate around the fixed rod 221 axially.

[0031] Specifically, the alignment block 21 has a moving groove 211 on its lower end face near the worktable 11, and the upper end face of the worktable 11 has a column 111 and a rotating ball 112. The rotating ball 112 is rotatably mounted on the upper end of the column 111, the column 111 is placed in the moving groove 211, and the rotating ball 112 is in contact with the inner wall of the moving groove 211.

[0032] In this embodiment, during the process of the alignment block 21 being moved by the rotating block 22, the relative position between the column 111 and the moving groove 211 changes, and the rotating ball 112 rotates on the inner wall of the moving groove 211. By setting the rotating ball 112, the friction between the column 111 and the alignment block 21 is reduced, and the service life of the equipment is extended.

[0033] Specifically, the main body 1 of the device also includes two sets of rotating columns 13, each set of rotating columns 13 is provided with multiple, the reference rod 12 forms a mounting groove 121 on the side wall near the alignment block 21, and the multiple rotating columns 13 of each set are rotatably and spaced apart in the mounting groove 121 on the side wall of each reference rod 12.

[0034] In this embodiment, by setting the rotating column 13, the frictional force during the movement of the module between a pair of reference rods 12 is reduced, thereby extending the service life of the equipment.

[0035] Specifically, the main body 1 of the device also includes a second fixing frame 14, a fixing cylinder 15 and a support plate 16. The fixing cylinder 15 is fixedly installed on the lower end face of the second fixing frame 14. The side wall of the fixing cylinder 15 forms a through groove 151 and a scale line. The upper end face of the support plate 16 has a plug-in post 161. The plug-in post 161 is slidably placed on the fixing cylinder 15. The second fixing frame 14 is fixedly installed on the worktable 11 and is positioned between the right angles formed by a pair of reference rods 12. The fixing cylinder 15 is positioned at a predetermined distance above the worktable 11.

[0036] Specifically, the main body 1 of the device also includes a pair of first connecting rods 17, a pair of second connecting rods 18, and a pair of second driving members 19. The pair of first connecting rods 17 and the pair of second connecting rods 18 are circumferentially distributed with the fixed cylinder 15 as the center. The upper end of the first connecting rod 17 is rotatably mounted on the second fixed frame 14. The two ends of the second connecting rod 18 are rotatably connected to the lower end of the first connecting rod 17 and the upper end of the abutment plate 16, respectively. The second driving members 19 are mounted on the second fixed frame 14, and the output shaft of each second driving member 19 is connected to each first connecting rod 17.

[0037] In this embodiment, after activation, the second driving member 19 drives one end of the first connecting rod 17 to rotate, causing the angle between the axial direction of the first connecting rod 17 and the second fixed frame 14 to change, thereby causing the angle between the axial direction of the first connecting rod 17 and the axial direction of the second connecting rod 18 to change, so that the abutment plate 16 at the lower end of the second connecting rod 18 abuts against the upper end surface of the module; during the rotation of the first connecting rod 17 and the second connecting rod 18, the insertion post 161 slides in the fixed cylinder 15, at which time the user can observe the scale line on the side wall of the fixed cylinder 15 through the through groove 151 to check whether the height of the module meets the production requirements; by setting the first connecting rod 17 and the second connecting rod 18, the abutment plate 16 is more stable during the downward movement, thereby ensuring the accuracy of the detection.

[0038] The working principle of this utility model is as follows:

[0039] When in use, the worker first places the module to be tested between a pair of reference rods 12 and an alignment block 21, and ensures that one of the right-angled sides of the module abuts against the inner wall of the pair of reference rods 12 forming a right angle. At this time, the side wall of the module is in contact with the side wall of the rotating column 13. By setting the rotating column 13, the friction force during the movement of the module between the pair of reference rods 12 is reduced, thereby extending the service life of the equipment.

[0040] Subsequently, the first driving component 26, after activation, drives the fixed rod 221 to rotate, which in turn causes the rotating block 22 to rotate axially around the fixed rod 221. At this time, the alignment block 21, which is in contact with the side wall of the rotating block 22, slides between a pair of limiting posts 24 until the inner corner of the alignment block 21 abuts against the other right-angled inner wall of the module. In this way, at the same time, the two opposite right angles of the module are abutted between a pair of reference rods 12 and the alignment block 21, respectively, improving detection efficiency and eliminating the need for multiple alignment operations. Finally, the user can check whether the length of the adjacent side of the module meets the production requirements by observing the scale lines on the reference rod 12.

[0041] During the process of the alignment block 21 being moved by the rotating block 22, the relative position between the column 111 and the moving groove 211 changes, and the rotating ball 112 rotates on the inner wall of the moving groove 211. By setting the rotating ball 112, the friction between the column 111 and the alignment block 21 is reduced, and the service life of the equipment is extended.

[0042] Then, after activation, the second drive unit 19 drives one end of the first connecting rod 17 to rotate, causing the angle between the first connecting rod 17 and the second fixed frame 14 to change, which in turn causes the angle between the first connecting rod 17 and the second connecting rod 18 to change, so that the abutment plate 16 at the lower end of the second connecting rod 18 abuts against the upper end face of the module. During the rotation of the first connecting rod 17 and the second connecting rod 18, the insertion post 161 slides in the fixed cylinder 15. At this time, the user can observe the scale lines on the side wall of the fixed cylinder 15 through the through groove 151 to check whether the height of the module meets the production requirements. By setting the first connecting rod 17 and the second connecting rod 18, the abutment plate 16 is more stable during the downward movement, thereby ensuring the accuracy of the detection.

[0043] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A module outer dimension automatic detection device characterized by comprising: include: The main body of the device (1) includes a workbench (11) and a pair of reference rods (12). The reference rods (12) are fixedly installed on the upper surface of the workbench (11), and one end of the pair of reference rods (12) is perpendicularly connected to each other. The upper surface of the reference rods (12) is provided with scale lines. Alignment structure (2), the alignment structure (2) includes an alignment block (21), a rotating block (22), a first fixing frame (23), a pair of limiting posts (24) and a spring (25). The alignment block (21) is movably mounted on the upper surface of the worktable (11) and is positioned between the right angles formed by the pair of reference rods (12). The alignment block (21) has an interior angle of 90 degrees on the side facing the reference rod (12). The interior angle of the alignment block (21) is opposite to the right angle formed by the pair of reference rods (12). The alignment block (21) is positioned away from the reference rod (12). One side of the guide rod (12) is set as an arc shape, the cross-section of the rotating block (22) is set as a fan shape, the rotating block (22) is rotatably installed on the first fixed frame (23), the side wall of the rotating block (22) is in contact with the arc-shaped side wall of the alignment block (21), a pair of limiting posts (24) are rotatably installed on the worktable (11), the side walls of the pair of limiting posts (24) are respectively in contact with the adjacent side walls of the alignment block (21), and the two ends of the spring (25) are respectively connected to the upper end face of the alignment block (21) and the first fixed frame (23).

2. The automatic module outer dimension detection device according to claim 1, characterized in that: The upper end of the rotating block (22) has a fixing rod (221), the fixing rod (221) is mounted on the first fixing frame (23) via a rotating shaft, the alignment structure (2) further includes a first driving member (26), the first driving member (26) is mounted on the first fixing frame (23), and the output shaft of the first driving member (26) is connected to the fixing rod (221).

3. The apparatus according to claim 2, wherein: The alignment block (21) has a moving groove (211) on its lower end face near the worktable (11). The upper end face of the worktable (11) has a column (111) and a rotating ball (112). The rotating ball (112) is rotatably mounted on the upper end of the column (111). The column (111) is placed in the moving groove (211), and the rotating ball (112) is in contact with the inner wall of the moving groove (211).

4. The automatic module outer dimension detection device according to claim 3, characterized in that: The main body (1) of the device also includes two sets of rotating columns (13), each set of rotating columns (13) is provided with multiple, the reference rod (12) forms a mounting groove (121) on the side wall near the alignment block (21), and the multiple rotating columns (13) of each set are rotatably and spaced apart from each other in the mounting groove (121) on the side wall of each reference rod (12).

5. The apparatus according to claim 4, wherein: The main body (1) of the device also includes a second fixing frame (14), a fixing cylinder (15) and a stop plate (16). The fixing cylinder (15) is fixedly installed on the lower end face of the second fixing frame (14). The side wall of the fixing cylinder (15) forms a through groove (151) and a scale line. The upper end face of the stop plate (16) has a plug-in post (161). The plug-in post (161) is slidably placed on the fixing cylinder (15). The second fixing frame (14) is fixedly installed on the worktable (11). The second fixing frame (14) is placed between the right angles formed by a pair of reference rods (12). The fixing cylinder (15) is placed at a predetermined distance above the worktable (11).

6. The automatic module outer dimension detection device according to claim 5, characterized in that: The main body (1) of the device also includes a pair of first connecting rods (17), a pair of second connecting rods (18) and a pair of second driving members (19). The pair of first connecting rods (17) and the pair of second connecting rods (18) are circumferentially distributed with the fixed cylinder (15) as the center. The upper end of the first connecting rod (17) is rotatably mounted on the second fixed frame (14). The two ends of the second connecting rod (18) are rotatably connected to the lower end of the first connecting rod (17) and the upper end of the abutment (16) respectively. The second driving member (19) is mounted on the second fixed frame (14). The output shaft of each second driving member (19) is connected to each first connecting rod (17).