A steel wire diameter detection platform

Abstract

This utility model discloses a steel wire diameter detection platform, relating to the field of steel wire detection technology. It aims to solve the problem that most existing steel wire diameter detection devices use a single-direction detection method, making it difficult to comprehensively and accurately detect the steel wire diameter and prone to detection blind spots. The measuring housing has a fixed plate inside, on which a detection component is mounted. The detection component has multiple sets of annular arrays. A limiting component is located on the other side of the fixed plate, connected to the detection component via a connecting component. By setting up four sets of annular array detection components on the steel wire diameter detection platform, the steel wire diameter can be detected from two directions, enabling comprehensive and blind-spot-free acquisition of steel wire diameter data, effectively avoiding detection blind spots. Compared with traditional single-direction detection methods, this significantly improves the accuracy and reliability of the detection results.

Description

Technical Field

[0001] This utility model relates to the field of steel wire detection technology, and in particular to a steel wire diameter detection platform. Background Technology

[0002] In industrial production, steel wire serves as a crucial structural material and load-bearing component. Accurate diameter measurement and timely detection of defects such as broken wires are essential for ensuring product quality and production safety. Currently, most existing steel wire diameter testing equipment employs a single-direction testing method, which is insufficient for comprehensive and accurate diameter measurement, easily leading to blind spots and inaccurate results.

[0003] Therefore, this application provides a wire diameter detection platform to meet the requirements. Utility Model Content

[0004] The purpose of this application is to provide a steel wire diameter detection platform, which aims to solve the problem that most existing steel wire diameter detection equipment adopts a single-direction detection method, making it difficult to comprehensively and accurately detect the steel wire diameter and easily resulting in detection blind spots.

[0005] To achieve the above objectives, this application provides the following technical solution: a wire diameter detection platform, including a workbench and a control console. The control console is provided on the top surface of the workbench, and a support plate is provided on the top surface of the workbench. A measuring housing is provided on the top surface of the support plate. Two sets of measuring housings are provided, and the two sets of measuring housings are hinged together by hinges and connected by bolts at the free ends of the measuring housings. A fixing plate is provided inside the measuring housing, and a detection component is provided on the fixing plate. The detection component is provided with multiple sets of annular arrays. A limiting component is provided on the other side of the fixing plate, and the limiting component is connected to the detection component through a connecting component.

[0006] The detection assembly also includes a fixed base and a sliding pin, a pressure sensor, and a clamping plate. The fixed base is mounted on the fixed plate and has a telescopic groove that communicates with the outside. A sliding pin with a T-shaped cross-section is slidably connected in the telescopic groove. A spring is press-fitted between the sliding pin and the telescopic groove. A pressure sensor is provided at the outward end of the sliding pin. A clamping plate is provided at the detection end of the pressure sensor, and the pressure sensor is electrically connected to the control console.

[0007] The sliding pin is connected to the limit component via a connecting component.

[0008] Preferably, the end of the expansion groove is provided with a threaded hole that connects to the outside, and a nut is threadedly connected to the threaded hole, with the spring located between the nut and the sliding pin.

[0009] Preferably, the limiting assembly includes a drive gear and a clamping gear. The center of the fixed plate is provided with an annular protrusion. The clamping gear is rotatably connected to the protrusion. The measuring housing is provided with a rotating hole. The drive gear is rotatably connected to the rotating hole. The drive gear and the clamping gear mesh with each other. The clamping gear is connected to the sliding pin through a connecting assembly.

[0010] A limiting element is hinged to the measuring housing, and the limiting element is connected to the drive gear.

[0011] Preferably, the outer wall of the limiting member is provided with a limiting groove, and the limiting groove is connected to the drive gear.

[0012] Preferably, the connecting assembly includes a connecting pin, a groove is provided on the fixed plate, and a through hole is provided on the inner wall of the telescopic groove to communicate with the outside. The through hole, the groove, and the sliding hole are interconnected. The connecting pin passes through the through hole, the groove, and the sliding hole and is threadedly connected to the sliding pin.

[0013] Preferably, a distance sensor is provided inside the slide groove, and the infrared light of the distance sensor is connected to the connecting pin.

[0014] In summary, the technical effects and advantages of this utility model are as follows:

[0015] This invention utilizes a wire diameter detection platform with four sets of ring array detection components to detect the wire diameter from two directions. This allows for comprehensive and seamless acquisition of wire diameter data, effectively avoiding blind spots. Compared to traditional single-direction detection methods, this significantly improves the accuracy and reliability of the detection results. When a wire breaks, the stress change in the wire near the breakage area is transmitted to a pressure sensor via a clamp. The pressure sensor then feeds the data back to the control console in real time, enabling rapid and sensitive detection of wire abnormalities and timely alerting staff. This greatly enhances safety during production and improves product quality stability. Compared to traditional equipment, it can detect wire defects earlier, reducing production accidents and product scrap caused by wire problems.

[0016] This invention, through the cooperation of the drive gear and the clamping gear, allows the detection component to quickly and automatically return to its original position after the inspection is completed by simply rotating the drive gear in the opposite direction. The limiting component then engages to achieve positioning, making operation simple and convenient, significantly shortening the inspection preparation time and improving inspection efficiency. Simultaneously, the cooperation between the connecting component and the distance sensor enables real-time detection of the wire diameter, achieving dynamic and continuous inspection, further enhancing inspection efficiency and meeting the needs of modern industrial large-scale and rapid production. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of the present utility model. Figure 1 ;

[0019] Figure 2 This is a schematic diagram of the structure of the present utility model. Figure 2 ;

[0020] Figure 3 This is a schematic diagram of the structure of the present utility model. Figure 3 ;

[0021] Figure 4 This is a schematic diagram of the limiting component structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the internal structure of the measuring housing of this utility model.

[0023] In the diagram: 1. Workbench; 2. Support plate; 3. Measuring housing; 300. Rotating hole; 4. Drive gear; 5. Limiting component; 500. Limiting groove; 6. Fixing plate; 600. Protrusion; 601. Slide groove; 7. Fixing base; 700. Telescopic groove; 701. Through hole; 8. Sliding pin; 9. Pressure sensor; 10. Clamping plate; 11. Spring; 12. Connecting pin; 13. Clamping gear; 1300. Sliding hole; 14. Distance sensor. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example: Reference Figure 1-5 The steel wire diameter detection platform shown includes a workbench 1 and a control console. The control console is provided on the top surface of the workbench 1, and a support plate 2 is provided on the top surface of the workbench 1. A measuring housing 3 is provided on the top surface of the support plate 2. There are two sets of measuring housings 3. The two sets of measuring housings 3 are hinged together by hinges and connected by bolts at the free ends of the measuring housings 3.

[0026] The measuring housing 3 has a fixed plate 6 inside, and a detection component is provided on the fixed plate 6. The detection component has four sets of ring arrays to detect the diameter from two directions. A limiting component is provided on the other side of the fixed plate 6. The limiting component is connected to the detection component through a connecting component.

[0027] In one embodiment of this invention, the detection component includes a fixed base 7 mounted on a fixed plate 6. The fixed base 7 has a telescopic groove 700 communicating with the outside. A T-shaped sliding pin 8 is slidably connected within the telescopic groove 700. A spring 11 is press-fitted between the sliding pin 8 and the telescopic groove 700. A pressure sensor 9 is located at the outward end of the sliding pin 8. A clamping plate 10 is located at the detection end of the pressure sensor 9, and the pressure sensor 9 is electrically connected to the control console. Through this structural design, after a wire breaks, the load originally borne by the broken wire is transferred to the surrounding unbroken wires, resulting in a significant increase in stress on the wires near the broken wire area. These wires with increased stress exhibit a greater radial expansion tendency (or contraction amplitude change), thereby applying greater pressure to the contacting sensor, thus detecting an abnormality in the wire and displaying it on the control console.

[0028] The sliding pin 8 is connected to the limit component via a connecting component.

[0029] As one embodiment of this invention, the end of the telescopic groove 700 is provided with a threaded hole that communicates with the outside world, and a nut is threadedly connected to the threaded hole. The spring 11 is located between the nut and the sliding pin 8.

[0030] As one implementation method in this embodiment, the limiting component has an annular protrusion 600 in the middle of the fixing plate 6, and the clamping gear 13 is rotatably connected to the protrusion 600. The measuring housing 3 has a rotating hole 300, and the driving gear 4 is rotatably connected to the rotating hole 300. The driving gear 4 and the clamping gear 13 mesh with each other, and the clamping gear 13 is connected to the sliding pin 8 through a connecting component. Through the design and cooperation of the driving gear 4 and the clamping gear 13, after the limiting component 5 is opened, they contact the limiting of the two. Under the action of the spring 11, the sliding pin 8 slides automatically. After the detection is completed, the driving gear 4 is rotated in the opposite direction to make the clamping gear 13 rotate and return to its original position. The limiting component 5 is used to lock the limiting component.

[0031] A limiting member 5 is hinged to the measuring housing 3, and the limiting member 5 is connected to the drive gear 4.

[0032] As one embodiment of this invention, the outer wall of the limiting member 5 is provided with a limiting groove 500, which is connected to the drive gear 4.

[0033] As one embodiment of this example, the connecting component is as follows: the fixed plate 6 is provided with a sliding groove 601, the inner wall of the telescopic groove 700 is provided with a through hole 701 that communicates with the outside, the through hole 701, the sliding groove 601 and the sliding hole 1300 are interconnected, and the connecting pin 12 passes through the through hole 701, the sliding groove 601 and the sliding hole 1300 and is threadedly connected to the sliding pin 8.

[0034] In one embodiment of this invention, a distance sensor 14 is provided inside the slide groove 601, and the infrared radiation of the distance sensor 14 is connected to the connecting pin 12. By sliding the connecting pin 12 within the slide groove 601, the diameter of the steel wire can be detected in real time with the assistance of the distance sensor 14.

[0035] The working principle of this utility model is as follows: The measuring housing 3 on the workbench 1 is opened, and then a steel wire is passed through the measuring housing 3 and the fixing plate 6. The measuring housing 3 is then fastened, and the limiting member 5 is flipped open, separating the limiting groove 500 of the limiting member 5 from the drive gear 4, thus releasing the limitation on the drive gear 4. A slight undulation of the drive gear 4 causes the clamping gear 13, which meshes with it, to rotate on the protrusion 600. Through the connecting pin 12, the rotating clamping gear 13 drives the connecting pin 12 to slide parallel within the sliding groove 601 via the arc-shaped sliding hole 1300. The connecting pin 12 passes through the through hole 701 and is threadedly connected to the sliding pin 8, causing the sliding pin 8 to extend and retract within the telescopic groove 700 of the fixing seat 7. During this process, the central spring 11 continuously pushes it outward. The outer end of the sliding pin 8 is equipped with a pressure sensor 9 electrically connected to the control console, and a clamping plate 10 for detecting the steel wire is located at the end of the pressure sensor 9. If the steel wire breaks or other problems occur, the value of the pressure sensor 9 changes, alerting the operator to the abnormality of the steel wire.

[0036] When the connecting pin 12 slides in the slide groove 601, the infrared light from the distance sensor 14 hits the outer wall of the connecting pin 12 and returns to detect the distance. When the steel wire breaks, the pressure at this point becomes abnormal. When the moving distance of the sliding pin 8 is greater than that of the other groups, the data of one group of distance sensors 14 becomes abnormal, indicating that the diameter at this point has changed.

[0037] The electromechanical connections involved in this utility model are common practices used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments; they are common knowledge.

[0038] Components not described in detail in this article are existing technologies.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A wire diameter detection platform, comprising a workbench (1) and a control console, wherein the control console is provided on the top surface of the workbench (1), and a support plate (2) is provided on the top surface of the workbench (1), wherein a measuring housing (3) is provided on the top surface of the support plate (2), wherein two sets of measuring housings (3) are provided, the two sets of measuring housings (3) are hinged together by hinges, and are bolted together at the free ends of the measuring housings (3), characterized in that: The measuring housing (3) has a fixed plate (6) inside, and a detection component is provided on the fixed plate (6). The detection component is provided with multiple sets of annular arrays. A limiting component is provided on the other side of the fixed plate (6). The limiting component is connected to the detection component through a connecting component. The detection assembly also includes a fixed base (7), a sliding pin (8), a pressure sensor (9), and a clamping plate (10). The fixed base (7) is mounted on the fixed plate (6), and a telescopic groove (700) communicating with the outside is provided in the fixed base (7). A sliding pin (8) with a T-shaped cross section is slidably connected in the telescopic groove (700). A spring (11) is press-fitted between the sliding pin (8) and the telescopic groove (700). A pressure sensor (9) is provided at the outward end of the sliding pin (8). A clamping plate (10) is provided at the detection end of the pressure sensor (9), and the pressure sensor (9) is electrically connected to the control console. The sliding pin (8) is connected to the limiting component via a connecting component.

2. The wire diameter detection platform according to claim 1, characterized in that: The end of the telescopic groove (700) is provided with a threaded hole that connects to the outside. A nut is threaded onto the threaded hole, and the spring (11) is located between the nut and the sliding pin (8).

3. The wire diameter detection platform according to claim 1, characterized in that: The limiting assembly includes a drive gear (4) and a clamping gear (13). The middle part of the fixing plate (6) is provided with an annular protrusion (600). The clamping gear (13) is rotatably connected to the protrusion (600). The measuring housing (3) is provided with a rotating hole (300). The drive gear (4) is rotatably connected in the rotating hole (300). The drive gear (4) and the clamping gear (13) mesh with each other. The clamping gear (13) is connected to the sliding pin (8) through a connecting assembly. A limiting member (5) is hinged to the measuring housing (3), and the limiting member (5) is connected to the drive gear (4).

4. The wire diameter detection platform according to claim 3, characterized in that: The outer wall of the limiting member (5) is provided with a limiting groove (500), and the limiting groove (500) is connected to the driving gear (4).

5. The wire diameter detection platform according to claim 3, characterized in that: The connecting assembly includes a connecting pin (12), the fixing plate (6) is provided with a sliding groove (601), the inner wall of the telescopic groove (700) is provided with a through hole (701) communicating with the outside, the through hole (701), the sliding groove (601) and the sliding hole (1300) are interconnected, the connecting pin (12) passes through the through hole (701), the sliding groove (601) and the sliding hole (1300), and is threadedly connected to the sliding pin (8).

6. The wire diameter detection platform according to claim 5, characterized in that: The slide (601) is equipped with a distance sensor (14), and the infrared light of the distance sensor (14) is connected to the connecting pin (12).

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