A kind of auxiliary detection tool for crystal material bottle body defect

Abstract

The utility model discloses a kind of for crystal material glass bottle body defect auxiliary detection tool, it is related to glass bottle defect detection technical field, including operation bench, the upside of operation bench is provided with perforation, the bottom of perforation is fixedly connected with fixed cylinder, the inside of fixed cylinder is fixedly connected with screw rod, the outside of screw rod is threadedly connected with rotating cylinder, the upside of rotating cylinder is fixedly connected with placing seat, the outside of rotating cylinder is fixedly connected with two groups of symmetrically installed fixed plate, the inside of fixed cylinder is limit rotationally connected with two groups of symmetrically installed abutment plate, two groups of abutment plate are fixedly connected with gear ring between, rotating mechanism is installed in the bottom of fixed cylinder, the upside of operation bench is symmetrically installed with two groups of detection mechanism. The device is extruded bottle body by pressure sensor circulation, simultaneously drive glass bottle to rotate and move down, realize dynamic spiral detection, detection point is fully covered surface with bottle body movement, and structure defect area such as recess, protrusion or wall thickness uneven is accurately positioned by pressure value abnormal change.

Description

Technical Field

[0001] This utility model relates to the field of glass bottle defect detection technology, and more specifically, to an auxiliary tooling for detecting defects in the body of crystal glass bottles. Background Technology

[0002] Crystal glass bottles, due to their crystal-clear appearance and excellent texture, are widely used in the packaging of high-end cosmetics, perfumes, and wines. The integrity of the bottle's appearance is crucial to the product image; any minor defects such as dents, bulges, cracks, or uneven wall thickness can significantly affect product quality and market value. Currently, the detection of such bottle defects mainly relies on manual visual inspection or spot checks using simple contact tools. Manual inspection is inefficient, labor-intensive, and easily affected by subjective factors, leading to missed detections. Traditional contact inspection tools often only allow for point or line contact, making it difficult to efficiently and comprehensively scan and inspect the complex curved surfaces of the bottle without omissions.

[0003] In the existing technology, there is a lack of an auxiliary tooling that can efficiently and automatically perform comprehensive defect detection on the entire curved surface of crystal glass bottles. In particular, it is difficult to achieve stable, continuous rotation and synchronous downward movement of the bottle body during the detection process, while also coordinating with high-precision, cyclic pressure contact detection. This makes it difficult to fully cover the bottle surface and locate tiny defect areas in real time, resulting in low detection efficiency, difficulty in guaranteeing accuracy, and easy damage to the bottle body due to improper operation. Therefore, in order to address the above technical problems, an auxiliary tooling for detecting defects in the body of crystal glass bottles is proposed here. Utility Model Content

[0004] The purpose of this invention is to provide an auxiliary tooling for detecting defects in the body of crystal glass bottles. By using a pressure sensor to cyclically squeeze the bottle body while simultaneously driving the glass bottle to rotate and move downward, dynamic spiral detection is achieved. The detection points fully cover the surface as the bottle moves, and structural defect areas such as depressions, bulges, or uneven wall thickness are accurately located by abnormal changes in pressure values.

[0005] This utility model is achieved through the following technical solution:

[0006] A fixture for auxiliary inspection of defects in crystal glass bottles includes an operating table. A through hole is formed on the upper side of the operating table. A fixed cylinder is fixedly connected to the bottom of the through hole. A screw is fixedly connected to the inner side of the fixed cylinder. A rotating cylinder is threadedly connected to the outer side of the screw. A placement seat is fixedly connected to the upper side of the rotating cylinder. Two sets of symmetrically installed fixed plates are fixedly connected to the outer side of the rotating cylinder. Two sets of symmetrically installed abutments are rotatably connected to the inner side of the fixed cylinder, and the abutments abut against the fixed plates. A toothed ring is fixedly connected between the two sets of abutments. A rotating mechanism is installed at the bottom of the fixed cylinder. Two sets of inspection mechanisms are symmetrically installed on the upper side of the operating table.

[0007] Preferably, a limiting plate is fixedly connected to the top of the screw.

[0008] Preferably, a slot is provided on the inner side of the fixed cylinder, and a block is fixedly connected to one side of the abutment, and the block is slidably connected to the inner side of the slot.

[0009] Preferably, the rotating mechanism includes a drive motor, a rotating shaft, and a gear. The drive motor is fixedly connected to the lower side of the fixed cylinder, the rotating shaft is fixedly connected to the output end of the drive motor, and the rotating shaft and the fixed cylinder are rotatably connected. The gear is fixedly connected to the outside of the rotating shaft, and the gear meshes with the gear ring.

[0010] Preferably, the detection mechanism includes a vertical plate, a mounting base, an electric push rod, a mounting plate, and a pressure sensor. The vertical plate is fixedly connected to the upper side of the operating table, and there are two sets of vertical plates arranged symmetrically around the through hole. The mounting base is fixedly connected to one side of the vertical plate. The electric push rod is detachably connected to the inside of the mounting base. A power supply is installed on one side of the vertical plate, and an electrical wire is connected between the mounting base and the power supply. An AC circuit is installed inside the mounting base.

[0011] Preferably, the mounting plate is fixedly connected to the output end of the electric push rod, and the pressure sensor is fixedly connected to the outside of the mounting plate.

[0012] Preferably, a processor is fixedly connected to the upper side of the operating table, and the processor is connected to the drive motor and the electric push rod for communication.

[0013] The technical solution of this utility model has at least the following beneficial effects:

[0014] This invention proposes an auxiliary inspection fixture for defects in crystal glass bottles. Through automated collaborative operation of spiral rotation and downward movement of the bottle body with multi-point cyclic pressure testing, it significantly improves the defect detection efficiency of crystal glass bottles. A single operation can cover the curved surface of the bottle without blind spots, accurately identifying minute dents, protrusions, and uneven wall thickness that are easily missed by traditional methods. Pressure sensors provide real-time data feedback to the processor, synchronously marking abnormal points and greatly reducing the risk of human error. Symmetrical pressure application by dual electric push rods, combined with an adaptive rotation mechanism, avoids excessive local force that could damage the bottle. The limiting design of the locking blocks and slots ensures a stable movement trajectory of the bottle, guaranteeing the reliability of the inspection data. The overall solution achieves high-precision, low-cost comprehensive inspection with a simple structure, providing effective technical support for improving quality control in high-end glass packaging. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 for Figure 1 Enlarged view of A in the middle;

[0017] Figure 3 for Figure 1 Enlarged view of B in the middle;

[0018] Figure 4 for Figure 1 Enlarged view of C;

[0019] Reference numerals: 1. Operating platform; 2. Perforation; 3. Fixed cylinder; 4. Screw; 5. Limiting plate; 6. Rotating cylinder; 7. Placement seat; 8. Fixed plate; 9. Support plate; 10. Slot; 11. Block; 12. Gear ring; 13. Drive motor; 14. Rotating shaft; 15. Gear; 16. Vertical plate; 17. Mounting seat; 18. Electric push rod; 19. Mounting plate; 20. Pressure sensor; 21. Processor. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figures 1-4This utility model proposes an auxiliary inspection fixture for defects in crystal glass bottles, comprising an operating table 1 as the supporting base of the entire device. A through hole 2 is provided on the upper side of the operating table 1 to accommodate the movement space of the inspection components. A fixed cylinder 3 is fixedly connected to the bottom of the through hole 2 as the mounting carrier for the main transmission structure. A screw 4 is fixedly connected to the inner side of the fixed cylinder 3 to provide a threaded transmission track. A rotating cylinder 6 is threadedly connected to the outer side of the screw 4 to achieve rotational lifting motion. A placement seat 7 is fixedly connected to the upper side of the rotating cylinder 6 to support the crystal glass bottle to be inspected. Two sets of symmetrically installed fixed plates 8 are fixedly connected to the outer side of the rotating cylinder 6 as transmission contact surfaces. Two sets of symmetrically installed abutment plates 9 are rotatably connected to the inner side of the fixed cylinder 3 to transmit rotational power, and the abutment plates 9 and the fixed plates 8 abut against each other to form a power transmission mechanism. A toothed ring 12 is fixedly connected between the two sets of abutment plates 9 to receive external driving force. A rotating mechanism is installed at the bottom of the fixed cylinder 3 to provide a power source. Two sets of inspection mechanisms are symmetrically installed on the upper side of the operating table 1 to perform inspection functions.

[0022] A limit plate 5 is fixedly connected to the top of the screw 4 to limit the stroke range of the rotating cylinder 6.

[0023] The inner side of the fixed cylinder 3 is provided with a slot 10 as a guide rail, and a block 11 is fixedly connected to one side of the abutment 9 for limiting and guiding. The block 11 is slidably connected to the inner side of the slot 10 to ensure movement stability.

[0024] The rotating mechanism includes a drive motor 13 as a power source, a rotating shaft 14 as a power transmission component, and a gear 15 as a power output component. The drive motor 13 is fixedly connected to the lower side of the fixed cylinder 3 to provide stable support. The rotating shaft 14 is fixedly connected to the output end of the drive motor 13 to transmit rotational power. The rotating shaft 14 and the fixed cylinder 3 are rotatably connected to ensure smooth operation. The gear 15 is fixedly connected to the outside of the rotating shaft 14 as an active transmission component. The gear 15 meshes with the gear ring 12 to realize power conversion.

[0025] The testing mechanism includes a vertical plate 16 as a support frame, a mounting base 17 as a mounting base, an electric push rod 18 as an actuator, a mounting plate 19 as a pressure transmission component, and a pressure sensor 20 as a testing element. The vertical plate 16 is fixedly connected to the upper side of the operating table 1 to provide stable support. There are two sets of vertical plates 16 arranged symmetrically around the through hole 2 to ensure testing balance. The mounting base 17 is fixedly connected to one side of the vertical plate 16 to fix the testing components. The electric push rod 18 is detachably connected to the inside of the mounting base 17 for easy maintenance and replacement. A power supply is installed on one side of the vertical plate 16 to provide power supply. A wire is connected between the mounting base 17 and the power supply to realize power transmission. An AC circuit is installed inside the mounting base 17 to realize electrical control.

[0026] Mounting plate 19 is fixedly connected to the output end of electric push rod 18 for transmitting mechanical pressure, and pressure sensor 20 is fixedly connected to the outside of mounting plate 19 for real-time detection of pressure data.

[0027] The upper side of the control panel 1 is fixedly connected to a processor 21 as the control center, and the processor 21 is connected to the drive motor 13 and the electric push rod 18 to realize intelligent control.

[0028] The working principle of a tooling for auxiliary detection of defects in crystal glass bottles, based on an embodiment, is as follows: During sampling inspection of crystal glass bottles, the bottle to be tested is first placed in the placement seat 7. The processor 21 controls two sets of electric push rods 18 to move synchronously and symmetrically, driving the mounting plate 19 and the pressure sensor 20 fixed thereon to perform cyclical motion. First, the push rods press against the bottle body and then retract, then press against it again. During this process, the pressure sensor 20 continuously records the value of each press and transmits it to the processor 21. Simultaneously, the drive motor 13 is started, and its output drives the rotating shaft 14 and the gear 15 fixed thereon to rotate. The gear 15 meshes with the gear ring 12 fixed between the two sets of abutment plates 9, driving the two sets of abutment plates 9 to rotate in a fixed position. The inner side of the fixed cylinder 3 is synchronously limited to rotate. Since the abutment plate 9 abuts against the fixed plate 8 fixed to the outside of the rotating cylinder 6, it pushes the rotating cylinder 6 to rotate. The rotating cylinder 6 is threadedly connected to the screw 4 inside the fixed cylinder 3. Therefore, while rotating, it moves downward along the screw 4, causing the glass bottle on the placement seat 7 to gradually rotate and move downward. The rotation and downward movement of the glass bottle is coordinated with the cyclic extrusion of the pressure sensor 20 to achieve comprehensive pressure detection of all parts of the bottle. If the value transmitted by the pressure sensor 20 changes abnormally when a certain point is detected, it indicates that there may be a structural defect at that location, such as a dent, a bulge, or uneven wall thickness. This indicates to the operator the area that needs to be further carefully checked, thus providing effective auxiliary support for the identification of bottle defects.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A tool for assisting in the detection of defects in a body of a water crystal material bottle, characterized by: The system includes an operating table (1), with a through hole (2) on the upper side of the operating table (1). A fixed cylinder (3) is fixedly connected to the bottom of the through hole (2). A screw (4) is fixedly connected to the inner side of the fixed cylinder (3). A rotating cylinder (6) is threadedly connected to the outer side of the screw (4). A placement seat (7) is fixedly connected to the upper side of the rotating cylinder (6). Two sets of symmetrically installed fixed plates (8) are fixedly connected to the outer side of the rotating cylinder (6). Two sets of symmetrically installed abutments (9) are rotatably connected to the inner side of the fixed cylinder (3), and the abutments (9) abut against the fixed plates (8). A toothed ring (12) is fixedly connected between the two sets of abutments (9). A rotating mechanism is installed at the bottom of the fixed cylinder (3). Two sets of detection mechanisms are symmetrically installed on the upper side of the operating table (1).

2. The auxiliary detection tool for the defect of the water crystal material bottle body according to claim 1, characterized in that: The top of the screw (4) is fixedly connected to a limiting plate (5).

3. The tool for assisting in detecting defects of a water crystal material bottle body according to claim 1, characterized in that: The inner side of the fixed cylinder (3) is provided with a slot (10), and a block (11) is fixedly connected to one side of the abutment (9), and the block (11) is slidably connected to the inner side of the slot (10).

4. The tool for assisting in detecting defects of a water crystal material bottle body according to claim 1, characterized in that: The rotating mechanism includes a drive motor (13), a rotating shaft (14), and a gear (15). The drive motor (13) is fixedly connected to the lower side of the fixed cylinder (3). The rotating shaft (14) is fixedly connected to the output end of the drive motor (13), and the rotating shaft (14) and the fixed cylinder (3) are rotatably connected. The gear (15) is fixedly connected to the outside of the rotating shaft (14), and the gear (15) meshes with the gear ring (12).

5. The tool for assisting in the detection of defects in a water crystal material bottle body according to claim 4, characterized in that: The detection mechanism includes a vertical plate (16), a mounting base (17), an electric push rod (18), a mounting plate (19), and a pressure sensor (20). The vertical plate (16) is fixedly connected to the upper side of the operating table (1), and there are two sets of vertical plates (16) arranged symmetrically around the through hole (2). The mounting base (17) is fixedly connected to one side of the vertical plate (16). The electric push rod (18) is detachably connected to the inside of the mounting base (17). A power supply is installed on one side of the vertical plate (16), and an electric wire is connected between the mounting base (17) and the power supply. An AC circuit is installed inside the mounting base (17).

6. The tool for assisting in the detection of defects in a water crystal material bottle body according to claim 5, characterized in that: The mounting plate (19) is fixedly connected to the output end of the electric push rod (18), and the pressure sensor (20) is fixedly connected to the outside of the mounting plate (19).

7. The tool for assisting in the detection of defects in a water crystal material bottle body according to claim 5, characterized in that: The upper side of the control panel (1) is fixedly connected to a processor (21), and the processor (21) is connected to the drive motor (13) and the electric push rod (18) for communication.

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