Double-iron core fixing structure of magnetic control reactor

By using external and internal clamps to connect the iron core in the magnetically controlled reactor, and combining it with a core column structure of alternating long and short plates, the problem of large assembly error in the magnetically controlled reactor is solved, the balance and stability of the magnetically controlled reactor are achieved, and noise and heat generation are reduced.

CN224457828UActive Publication Date: 2026-07-03QINGDAO DASHENG ELECTRIC POWER TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINGDAO DASHENG ELECTRIC POWER TECH CO LTD
Filing Date
2025-05-07
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

How to ensure the assembly balance of the two reactor bodies during the manufacturing process of a magnetically controlled reactor, reduce installation errors, and improve the performance stability of the magnetically controlled reactor.

Method used

The first and second iron cores are connected by outer and inner clamps, and fixed to the upper and lower magnetic plates by insulating fasteners and fasteners. They are also fixed by non-magnetic plates and insulating parts. The core column structure is composed of alternating long and short pieces, and finally encapsulated with resin to ensure stability and uniformity.

Benefits of technology

This effectively solves the problem of large installation errors in dual-body reactors, ensures the balance and stability of the magnetically controlled reactor, and reduces noise and heat generation during operation.

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Abstract

This utility model relates to a dual-core fixing structure for a magnetically controlled reactor, comprising a first core, a second core, and a base plate. The outer and inner clamps on both sides of the first and second cores are connected by insulating fasteners. The first inner clamp and the first outer clamp, as well as the second inner clamp and the second outer clamp, are respectively connected and secured to upper and lower magnetic guide plates by fasteners. The bottom magnetic guide plate is fixed to the base plate. This structure is simple in construction, easy to operate, and can effectively solve the problem of excessive installation error in the dual-core reactor, ensuring product performance.
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Description

Technical Field

[0001] This utility model belongs to the field of reactors, and in particular relates to a double-core fixing structure for a magnetically controlled reactor. Background Technology

[0002] With the rapid development of the power industry, industries such as railways, coal, metallurgy, and power substations have experienced unprecedented growth. This has also brought about a series of problems. Various ultra-high voltage and extra-high voltage power grids have been put into operation one after another, and the requirements for power supply quality and reliability are becoming increasingly higher. Various reactive power compensation devices and electrical products have emerged as a result. Among them, magnetically controlled reactors have been vigorously developed due to their stable performance and ability to perform inductive reactive power compensation for power systems.

[0003] Currently, magnetically controlled reactors generally employ a dual-core structure. Ensuring the balance of the two cores during assembly and minimizing installation errors remains a significant challenge during manufacturing. Therefore, there is an urgent need to research a stable dual-core fixing structure for magnetically controlled reactors to guarantee their performance. Summary of the Invention

[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology by designing a magnetically controlled reactor double core fixing structure. This structure is simple in construction, easy to operate, and can effectively solve the problem of excessive installation error of the double reactor body.

[0005] A magnetically controlled reactor dual-core fixing structure includes a first core, a second core, and a base plate, wherein: the outer clamps and inner clamps on both sides of the first core and the second core are connected by insulating fasteners, the first inner clamp and the first outer clamp, the second inner clamp and the second outer clamp are respectively connected and fastened to the upper and lower magnetic plates by fasteners, and the bottom magnetic plate is fixed on the base plate.

[0006] A non-magnetic plate and an insulating component are provided between the outer clamp and the inner clamp and the core column. The non-magnetic plate is fixed by the positioning component on the outer clamp and the inner clamp.

[0007] The iron core is made of alternating long and short plates, and has air bars of the same size and evenly distributed.

[0008] An insulating buffer layer is provided on the outer periphery of the iron core, which is then potted with resin.

[0009] The beneficial effects of this utility model are as follows:

[0010] The non-magnetic plate is fixed to the inner and outer clamps by positioning components, which effectively ensures the verticality and flatness of each core column during the core stacking process.

[0011] The outer and inner clamps secure the first and second iron cores to the upper and lower magnetic plates simultaneously with fasteners, ensuring the balance of the dual-core structure and reducing assembly errors.

[0012] The bottom magnetic plate is fixed to the base plate, ensuring the overall stability of the magnetically controlled reactor.

[0013] The core column is made of stacked long and short pieces with evenly distributed air, which effectively ensures the uniformity of magnetic flux distribution.

[0014] After the core columns are stacked, they are potted with resin around their perimeter to reduce noise and heat generation during product operation. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the core structure of a magnetically controlled reactor.

[0016] Figure 2 This is a side view of the core structure of a magnetically controlled reactor.

[0017] In the diagram: 1. Outer clamp; 2. Magnetic plate; 3. Fastener; 4. Grounding plate; 5. Core post; 6. Insulating buffer layer; 7. Positioning component; 8. Non-magnetic plate; 9. Inner clamp; 10. Insulating component; 11. Insulating fastener; 12. Specific implementation method of the grounding plate.

[0018] Specific implementation details

[0019] The present invention will now be described in detail with reference to the accompanying drawings.

[0020] A magnetically controlled reactor dual-core fixing structure includes a first core, a second core, and a base plate 12, wherein: the outer clamps 1 and inner clamps 9 on both sides of the first core and the second core are connected by insulating fasteners 11, the first inner clamp and the first outer clamp, the second inner clamp and the second outer clamp are respectively connected and fastened to the upper and lower magnetic plates 2 by fasteners 3, and the bottom magnetic plate 2 is fixed on the base plate 12.

[0021] A non-magnetic plate 8 and an insulating component 10 are provided between the outer clamp 1 and the inner clamp 9 and the core column 5. The non-magnetic plate 8 is fixed on the inner clamp 9 and the outer clamp 1 by the positioning component 7, which effectively ensures the verticality and flatness of each core column during the stacking process of the iron core.

[0022] The outer clamp 1 and the inner clamp 9 are fastened together by fasteners 3 to fix the first iron core and the second iron core to the upper and lower magnetic plates 2, which ensures the balance of the double iron core structure and reduces assembly error.

[0023] The bottom magnetic plate 2 is fixed to the base plate 12, ensuring the overall stability of the magnetically controlled reactor.

[0024] The core column 5 uses stacked long and short pieces with evenly distributed air, which effectively ensures the uniformity of magnetic flux distribution.

[0025] After the core pillars are stacked in 5 layers, they are potted with resin around the perimeter to reduce noise and heat generation during product operation.

Claims

1. A magnetic control reactor double iron core fixing structure comprising a first iron core, a second iron core and a footing plate, characterized in that: The outer and inner clamps on both sides of the first and second iron cores are connected by insulating fasteners. The first inner clamp and the first outer clamp, the second inner clamp and the second outer clamp are respectively connected and fastened to the upper and lower magnetic plates by fasteners. The bottom magnetic plate is fixed on the ground plate.

2. The double core fixing structure of the magnetic control reactor according to claim 1, characterized in that: The outer and inner clamps are provided with non-magnetic plates and insulating components between themselves and the iron core. The non-magnetic plates are fixed by positioning components on the outer and inner clamps.

3. The double core fixing structure of the magnetic control reactor according to claim 1, characterized in that: The iron core is made of alternating long and short plates, and has air bars of the same size and evenly distributed.

4. The dual-core fixing structure for a magnetically controlled reactor according to claim 1, characterized in that: An insulating buffer layer is provided on the outer periphery of the iron core, which is then potted with resin.