A railway power conversion device maintenance tool
By designing maintenance tools for railway power distribution equipment, and utilizing horizontal and vertical mounting blocks and adjustment components, combined with miniature cameras and air jet connectors, the problems of inaccurate positioning and insufficient safety of existing tools have been solved, achieving precise operation and improved safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHENGDU BRANCH OF WUHAN RAILWAY ELECTRIFICATION BUREAU GRP CO LTD
- Filing Date
- 2025-04-21
- Publication Date
- 2026-07-03
Smart Images

Figure CN224458961U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of railway engineering technology, and more specifically to a maintenance tool for railway power distribution equipment. Background Technology
[0002] Railway power distribution equipment maintenance tools are a collection of specialized tools designed for the inspection, maintenance, testing, and troubleshooting of power distribution equipment in railway power systems, such as transformers, circuit breakers, instrument transformers, and switchgear. Meeting the high reliability, safety, and accuracy requirements of the railway industry, they typically include insulation testers, grounding resistance testers, relay protection testers, partial discharge detectors, and infrared thermal imagers. In addition, they include general electrical tools and mechanical tools, such as wrenches and hydraulic pliers, for equipment tightening, wiring, and disassembly / removal.
[0003] However, existing maintenance tools require handheld operation, which results in poor stability and inaccurate positioning of the maintenance parts, increasing the difficulty of operation. Furthermore, the lack of effective auxiliary observation means makes it difficult for operators to operate accurately, which can easily lead to errors. Therefore, there are certain drawbacks in their use.
[0004] Therefore, in order to address the shortcomings of existing technologies, providing a maintenance tool for railway power distribution equipment that is easy to disassemble and carry, thereby improving the convenience and safety of power distribution equipment maintenance, is a technical problem that urgently needs to be solved by those skilled in the art. Utility Model Content
[0005] In view of this, the present invention provides a maintenance tool for railway power distribution equipment, which aims to solve the above-mentioned technical problems.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A maintenance tool for railway power distribution equipment, used for internal maintenance and repair of power distribution boxes, includes: horizontal mounting blocks and vertical mounting blocks;
[0008] The horizontal mounting strip is detachably connected to the top wall of the transformer box. A horizontal mounting groove is provided on the side wall of the horizontal mounting strip, and a horizontal adjustment component is installed in the horizontal mounting groove.
[0009] The top of the vertical mounting block is connected to the power output end of the horizontal adjustment component. A vertical limiting groove is provided on the side wall of the vertical mounting block. A lifting adjustment component is installed in the vertical limiting groove. An L-shaped mounting plate is fixedly installed on the power output end of the lifting adjustment component. The L-shaped mounting plate is connected to a push telescopic rod and a miniature camera. The push telescopic rod can enter the interior of the transformer box, and a hook assembly is fixed to the telescopic end of the push telescopic rod.
[0010] Through the above technical solution, the railway power distribution device maintenance tool provided by this utility model, with its combination design of horizontal and vertical mounting blocks, along with horizontal and vertical adjustment components, enables flexible positioning and precise operation of the tool inside the power distribution box. The cooperation of the horizontal and vertical adjustment components allows the push-telescopic rod to accurately deliver the hook assembly into the designated position inside the power distribution box. Simultaneously, a miniature camera assists in observation, thereby improving the convenience, accuracy, and safety of maintenance.
[0011] Preferably, in the above-mentioned railway power distribution device maintenance tool, one end of the L-shaped mounting plate is fixedly connected to an air jet connector, and one end of the air jet connector is connected to an external air pump.
[0012] Preferably, in the above-mentioned maintenance tool for railway power distribution equipment, the lateral adjustment assembly includes a first servo motor and a lateral threaded rod; the first servo motor is fixed on the inner wall of one end of the lateral mounting groove, one end of the lateral threaded rod is rotatably connected to the inner wall of the other end of the lateral mounting groove through a rotary joint, and the other end of the lateral threaded rod is fixedly connected to the output shaft of the first servo motor.
[0013] Preferably, in the above-mentioned maintenance tool for railway power distribution equipment, a transverse threaded block is threadedly connected to the transverse threaded rod, and the transverse threaded block is slidably connected in the transverse mounting groove.
[0014] Preferably, in the above-mentioned maintenance tool for railway power distribution equipment, an extension column is fixedly installed on the transverse threaded block, and the top end of the vertical mounting strip is fixed to the end of the extension column away from the transverse threaded block.
[0015] Preferably, in the above-mentioned maintenance tool for railway power distribution equipment, the lifting and adjusting assembly includes a second servo motor and a vertical lead screw. The second servo motor is fixed on the inner wall of one end of the vertical limiting groove, and one end of the vertical lead screw is rotatably connected to the inner wall of the other end of the vertical limiting groove through a rotating seat. The other end of the vertical lead screw is fixedly connected to the output shaft of the second servo motor.
[0016] Preferably, in the above-mentioned maintenance tool for railway power distribution equipment, a lifting threaded block is threadedly connected to the vertical lead screw, and the L-shaped mounting plate is fixed on the lifting threaded block.
[0017] Preferably, in the above-mentioned railway power distribution device maintenance tool, the hook assembly includes a positioning joint, the positioning joint is fixed to the telescopic end of the push telescopic rod, and a positioning hook is fixedly installed on the positioning joint.
[0018] Preferably, in the above-mentioned railway power distribution device maintenance tool, the push telescopic rod passes through the L-shaped mounting plate and is slidably connected to the L-shaped mounting plate.
[0019] Preferably, in the above-mentioned maintenance tool for railway power distribution equipment, a magnetic strip is fixed to the bottom surface of the horizontal mounting strip, and the horizontal mounting strip is attracted to the top wall of the power distribution box by the magnetic strip.
[0020] As can be seen from the above technical solution, compared with the prior art, this utility model discloses a maintenance tool for railway power distribution equipment, which has the following beneficial effects:
[0021] 1. Precise Positioning and Flexible Operation: The combination of the horizontal and vertical adjustment components enables precise positioning of the tool inside the transformer substation, ensuring accurate maintenance operations. The design of the telescopic rod and hook assembly allows for flexible access inside the transformer substation to accurately complete tasks such as hooking wire ends or clearing debris.
[0022] 2. Assisted Observation and Environmental Optimization: The miniature camera enables real-time transmission of images from inside the transformer substation, assisting operators in observing the internal conditions and reducing operational difficulties caused by limited visibility. The air jet connector allows connection to an external air pump to clean dust from inside the substation, optimizing the maintenance environment and improving maintenance efficiency.
[0023] 3. Convenient installation and strong versatility: The horizontal mounting strip is magnetically attached to the top wall of the transformer box, ensuring a stable installation and easy disassembly, thus improving the tool's portability and versatility. The tool's detachable design allows it to be used with transformer boxes of different sizes and structures, making it widely applicable.
[0024] 4. Improved Maintenance Safety: Through the combination of a miniature camera and a hook assembly, operators can complete maintenance operations without directly contacting the internal electrical components of the transformer substation, reducing potential safety risks associated with direct contact. Precise operation functions minimize the possibility of equipment damage or accidents due to operational errors, further enhancing the safety of the maintenance process. Attached Figure Description
[0025] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.
[0026] Figure 1The attached figure is a structural schematic diagram of the railway power distribution equipment maintenance tool provided by this utility model in use.
[0027] Figure 2 The attached figure is a structural schematic diagram of the railway power distribution equipment maintenance tool provided by this utility model;
[0028] Figure 3 The attached figure is a structural schematic diagram of the transverse adjustment component provided by this utility model;
[0029] Figure 4 The attached figure is a structural schematic diagram of the lifting and adjusting assembly provided by this utility model;
[0030] Figure 5 The attached figure shows the invention provided by this utility model. Figure 4 A magnified view of part A in the middle.
[0031] in:
[0032] 1-Horizontal mounting strip; 2-Distribution box; 3-Magnetic strip; 4-Horizontal adjustment assembly; 5-Vertical mounting strip; 6-Lifting adjustment assembly; 7-L-shaped mounting plate; 8-Propeller telescopic rod; 9-Miniature camera; 10-Hook assembly;
[0033] 401 - First servo motor; 402 - Lateral threaded rod; 403 - Rotary joint; 404 - Lateral threaded block; 405 - Extension column head;
[0034] 601 - Second servo motor; 602 - Vertical lead screw; 603 - Rotary seat; 604 - Lifting threaded block;
[0035] 1001-Positioning connector; 1002-Positioning hook; 11-Air jet connector. Detailed Implementation
[0036] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0037] See appendix Figure 1 Appendix Figure 2 and attached Figure 5 This utility model discloses a maintenance tool for railway power distribution equipment, used for internal maintenance and repair of power distribution box 2, including: horizontal mounting strip 1 and vertical mounting strip 5;
[0038] The horizontal mounting strip 1 is detachably connected to the top wall of the transformer box 2. A horizontal mounting groove is provided on the side wall of the horizontal mounting strip 1, and a horizontal adjustment component 4 is installed in the horizontal mounting groove.
[0039] The top of the vertical mounting block 5 is connected to the power output end of the horizontal adjustment component 4. A vertical limiting groove is provided on the side wall of the vertical mounting block 5. A lifting adjustment component 6 is installed in the vertical limiting groove. An L-shaped mounting plate 7 is fixedly installed on the power output end of the lifting adjustment component 6. The L-shaped mounting plate 7 is connected to a push telescopic rod 8 and a miniature camera 9. The push telescopic rod 8 can enter the interior of the transformer box 2, and a hook component 10 is fixed to the telescopic end of the push telescopic rod 8.
[0040] To further optimize the above technical solution, an air jet connector 11 is fixedly inserted into one end of the L-shaped mounting plate 7, and one end of the air jet connector 11 is connected to an external air pump.
[0041] In use, the horizontal mounting strip 1 is securely fixed to the top of the transformer substation 2 using the magnetic strip 3. The horizontal adjustment assembly 4 is moved within the horizontal mounting slot and adjusted to a suitable horizontal position before being fixed. Then, the vertical mounting strip 5 is adjusted to the required height using the lifting adjustment assembly 6. The L-shaped mounting plate 7 is fixed to the lifting adjustment assembly 6, and the telescopic rod 8 is activated, driving the hook assembly 10 to precisely move to the maintenance area inside the transformer substation 2, facilitating the removal of wire ends or debris. Simultaneously, the miniature camera 9 transmits images in real-time, assisting the operator in observing the internal situation to accurately operate the hook assembly 10 to complete the maintenance task. It also controls the external air pump to activate, causing air to spray from the air jet connector 11 to clean dust inside the transformer substation 2.
[0042] See appendix Figure 3 The horizontal adjustment assembly 4 includes a first servo motor 401 and a horizontal threaded rod 402. The first servo motor 401 is fixed on the inner wall of one end of the horizontal mounting groove, and one end of the horizontal threaded rod 402 is rotatably connected to the inner wall of the other end of the horizontal mounting groove through a rotating joint 403. The other end of the horizontal threaded rod 402 is fixedly connected to the output shaft of the first servo motor 401.
[0043] To further optimize the above technical solution, a transverse threaded block 404 is threadedly connected to the transverse threaded rod 402, and the transverse threaded block 404 is slidably connected in the transverse mounting groove.
[0044] To further optimize the above technical solution, an extension head 405 is fixedly installed on the transverse threaded block 404, and the top of the vertically installed strip 5 is fixed at the end of the extension head 405 away from the transverse threaded block 404.
[0045] In use, the first servo motor 401 is started, and its output shaft drives the transverse threaded rod 402 to rotate. Since the transverse threaded block 404 is slidably connected in the transverse mounting slot and threadedly connected to the transverse threaded rod 402, the rotation of the transverse threaded rod 402 will drive the transverse threaded block 404 to move laterally along the transverse mounting slot. The transverse threaded block 404 drives the vertical mounting strip 5 to move synchronously through the extended column head 405, thereby realizing the transverse position adjustment.
[0046] See appendix Figure 4 The lifting adjustment assembly 6 includes a second servo motor 601 and a vertical lead screw 602. The second servo motor 601 is fixed on the inner wall of one end of the vertical limiting groove. One end of the vertical lead screw 602 is rotatably connected to the inner wall of the other end of the vertical limiting groove through a rotating seat 603. The other end of the vertical lead screw is fixedly connected to the output shaft of the second servo motor 601.
[0047] To further optimize the above technical solution, a lifting threaded block 604 is threadedly connected to the vertical lead screw 602, and an L-shaped mounting plate 7 is fixed on the lifting threaded block 604.
[0048] In use, the second servo motor 601 is started, and its output shaft drives the vertical lead screw 602 to rotate on the rotary seat 603. Because the lifting threaded block 604 is threadedly connected to the vertical lead screw 602 and is limited by the vertical limiting groove, the rotation of the vertical lead screw 602 will drive the lifting threaded block 604 to move up and down along the vertical limiting groove. The lifting threaded block 604 then drives the L-shaped mounting plate 7 fixed on it to move up and down synchronously, realizing the vertical position adjustment.
[0049] To further optimize the above technical solution, the hook assembly 10 includes a positioning joint 1001, which is fixed to the telescopic end of the push telescopic rod 8, and a positioning hook 1002 is fixedly installed on the positioning joint 1001.
[0050] When in use, in conjunction with the miniature camera 9 and controlling the horizontal adjustment component 4 and the lifting adjustment component 6 to observe and inspect the electrical components inside the transformer box 2, if a damaged connector or debris appears at the position directly in front of the miniature camera 9, the push telescopic rod 8 is adjusted to a suitable length so that the positioning connector 1001 reaches the damaged connector or the location of the debris. This allows the positioning hook 1002 fixed on the positioning connector 1001 to smoothly hook the target component, and then the push telescopic rod 8 is used to complete the subsequent pull-out action. Observation using the miniature camera 9 can magnify small areas, solving the problem of difficulty in observation with the naked eye. At the same time, it reduces the contact time with the electrical components inside the transformer box 2 during maintenance, increases safety, and solves the disadvantage of the small space making it difficult to pull out wire ends or debris while facilitating inspection. If a problem occurs directly in front of the miniature camera 9 during the inspection process, the push telescopic rod 8 can be controlled in time to move the positioning hook 1002 for handling.
[0051] To further optimize the above technical solution, the telescopic rod 8 is pushed through the L-shaped mounting plate 7 and slidably connected to the L-shaped mounting plate 7.
[0052] To further optimize the above technical solution, a magnetic strip 3 is fixed to the bottom surface of the horizontal mounting strip 1, and the horizontal mounting strip 1 is attached to the top wall of the transformer box 2 by the magnetic strip 3.
[0053] This utility model can be firmly fixed to the top of the transformer box 2 by magnetic strip 3, which is convenient for disassembly and carrying. The horizontal adjustment component 4 and the lifting adjustment component 6 can flexibly adjust the horizontal and vertical positions to accurately locate the maintenance parts. At the same time, the telescopic rod 8 drives the hook component 10 to accurately hook out wire ends or debris. The miniature camera 9 provides real-time assistance for observation, improving the accuracy of operation and enhancing the convenience and safety of maintenance.
[0054] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on its differences from other embodiments. Similar or identical parts between embodiments can be referred to interchangeably. For the apparatus disclosed in the embodiments, since they correspond to the methods disclosed in the embodiments, the description is relatively simple; relevant parts can be referred to the method section.
[0055] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A maintenance tool for railway power distribution equipment, used for internal maintenance and repair of a power distribution box (2), characterized in that, include: Horizontal mounting strip (1) and vertical mounting strip (5); The horizontal mounting strip (1) is detachably connected to the top wall of the transformer box (2). A horizontal mounting groove is provided on the side wall of the horizontal mounting strip (1), and a horizontal adjustment component (4) is installed in the horizontal mounting groove. The top of the vertical mounting block (5) is connected to the power output end of the horizontal adjustment component (4). A vertical limiting groove is provided on the side wall of the vertical mounting block (5). A lifting adjustment component (6) is installed in the vertical limiting groove. An L-shaped mounting plate (7) is fixedly installed on the power output end of the lifting adjustment component (6). The L-shaped mounting plate (7) is connected to a push telescopic rod (8) and a miniature camera (9). The push telescopic rod (8) can enter the interior of the transformer box (2), and a hook assembly (10) is fixed on the telescopic end of the push telescopic rod (8).
2. A railway power conversion device maintenance tool according to claim 1, characterized in that, One end of the L-shaped mounting plate (7) is fixedly connected to a jet connector (11), and one end of the jet connector (11) is connected to an external air pump.
3. A railway power conversion device maintenance tool according to claim 1, wherein The transverse adjustment assembly (4) includes a first servo motor (401) and a transverse threaded rod (402); the first servo motor (401) is fixed on the inner wall of one end of the transverse mounting groove, one end of the transverse threaded rod (402) is rotatably connected to the inner wall of the other end of the transverse mounting groove through a rotating joint (403), and the other end of the transverse threaded rod (402) is fixedly connected to the output shaft of the first servo motor (401).
4. A railway power conversion device maintenance tool according to claim 3, wherein A transverse threaded block (404) is threadedly connected to the transverse threaded rod (402), and the transverse threaded block (404) is slidably connected in the transverse mounting groove.
5. A railway power conversion device maintenance tool according to claim 4, wherein An extension head (405) is fixedly installed on the transverse threaded block (404), and the top end of the vertical mounting strip (5) is fixed to the end of the extension head (405) away from the transverse threaded block (404).
6. A railway power conversion device maintenance tool according to claim 1, wherein The lifting adjustment assembly (6) includes a second servo motor (601) and a vertical lead screw (602). The second servo motor (601) is fixed on the inner wall of one end of the vertical limiting groove. One end of the vertical lead screw (602) is rotatably connected to the inner wall of the other end of the vertical limiting groove through a rotating seat (603). The other end of the vertical lead screw is fixedly connected to the output shaft of the second servo motor (601).
7. A railway power conversion device maintenance tool according to claim 6, wherein The vertical lead screw (602) is threadedly connected to a lifting threaded block (604), and the L-shaped mounting plate (7) is fixed on the lifting threaded block (604).
8. A railway power conversion device maintenance tool according to claim 1, wherein The hook assembly (10) includes a positioning joint (1001), which is fixed to the telescopic end of the push telescopic rod (8), and a positioning hook (1002) is fixedly installed on the positioning joint (1001).
9. A maintenance tool for railway power distribution equipment according to claim 1, characterized in that, The telescopic push rod (8) passes through the L-shaped mounting plate (7) and is slidably connected to the L-shaped mounting plate (7).
10. A railway power conversion device maintenance tool according to claim 1, wherein The bottom surface of the horizontal mounting strip (1) is fixed with a magnetic strip (3), and the horizontal mounting strip (1) is attracted to the top wall of the transformer box (2) by the magnetic strip (3).