A long-life permanent magnet motor

By employing a dual cooling mechanism combining condensate and airflow, the problem of reduced heat dissipation efficiency in traditional permanent magnet motors is solved, achieving efficient heat dissipation and long-life operation of the motor.

CN224459489UActive Publication Date: 2026-07-03ZHEJIANG XIANGYANG GEAR ELECTROMECHANICAL CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG XIANGYANG GEAR ELECTROMECHANICAL CO LTD
Filing Date
2025-07-23
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

Traditional permanent magnet motor cooling methods result in the cooling fan drawing in high-temperature airflow, which reduces cooling efficiency, leads to a high motor failure rate, and shortens the motor's lifespan.

Method used

The system employs a dual cooling mechanism combining a condensate box and a cooling fan. The condensate reduces the temperature of the heat sink fins through the heat exchange tubes, while the airflow maintains the low temperature of the condensate through the air duct, thus achieving overall cooling of the motor.

Benefits of technology

It significantly improves motor heat dissipation, reduces failure rate, and extends service life.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224459489U_ABST
    Figure CN224459489U_ABST
Patent Text Reader

Abstract

The utility model discloses a long -lived permanent magnet motor, including protection mechanism and cooling mechanism, the protection mechanism includes body shell, with the front end shell of body shell front end connection, with the rear end shell of body shell tail end connection, cooling mechanism, cooling mechanism includes the condensate box of embedding in body shell top. In the utility model, the condensate in condensate box injects two shunt channels, fills subsequently multiple heat exchange pipes, and the condensate passes through the temperature of heat exchange pipe wall, indirectly takes away the heat on the heat dissipation fin, at the same time, the airflow of rear end shell heat dissipation fan produces acts on body shell inside, and shunts into multiple air flue, and the low temperature state of air flue maintains its periphery condensate, ensures the heat exchange effect, and this condensate and airflow's double cooling mechanism, significantly improve the environment of motor all over the body, keep cool wind into the rear end shell, reduced motor failure rate, guaranteed its service life.
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Description

Technical Field

[0001] This utility model relates to the field of permanent magnet motor technology, specifically a permanent magnet motor with a long lifespan. Background Technology

[0002] A permanent magnet motor is a type of motor that uses the magnetic field generated by a permanent magnet to drive the motor's rotation. Its working principle is based on Faraday's law of electromagnetic induction and the Lorentz force principle. When current flows through the coil of the permanent magnet motor, a magnetic field is generated around the coil. This magnetic field interacts with the permanent magnet, causing it to experience a torque, thus inducing rotation. The direction of the current in the coil and the direction of the magnetic field of the permanent magnet determine the direction of the torque acting on the permanent magnet, thereby causing the motor to rotate.

[0003] Traditional motor cooling often employs a combination of heat-conducting fins and a cooling fan. However, this method has significant drawbacks: the heat-conducting fins diffuse heat throughout the motor, resulting in the cooling fan drawing in hot air. This significantly reduces cooling efficiency, especially in hot weather, where the cooling effect is almost nonexistent. The direct consequence is a high motor failure rate and a significantly shortened service life. Utility Model Content

[0004] This utility model aims to solve one of the technical problems existing in the prior art or related technologies.

[0005] Therefore, the technical solution adopted by this utility model is as follows:

[0006] A long-life permanent magnet motor includes a protection mechanism and a cooling mechanism. The protection mechanism includes a body shell, a front shell connected to the front end of the body shell, and a rear shell connected to the rear end of the body shell. The cooling mechanism includes a condensate box embedded in the top of the body shell, two diversion channels connected and communicating with the condensate box, multiple heat exchange tubes installed on the front side of the diversion channels and communicating with the interior of the diversion channels, multiple heat dissipation fins connected to the body shell, and an air duct connecting the diversion channels and the heat exchange tubes.

[0007] By adopting the above technical solution, condensate in the condensate box is injected into two diversion channels and then fills multiple heat exchange tubes. The condensate indirectly removes heat from the heat dissipation fins by lowering the temperature of the heat exchange tube walls. At the same time, the airflow generated by the cooling fan in the rear shell acts on the inside of the body shell and is diverted into multiple air ducts. The air ducts maintain the low temperature of the condensate around them, ensuring the heat exchange effect. This dual cooling mechanism of condensate and airflow significantly improves the environment around the motor, keeps cool air entering the rear shell, reduces the motor failure rate, and ensures its service life.

[0008] In a preferred embodiment, the present invention can be further configured such that: two diversion channels are located on both sides of the condensate box, and the inner side of the diversion channels is fixedly connected to the outer wall of the outer shell.

[0009] In a preferred embodiment, the present invention can be further configured such that: multiple arc grooves are provided on both sides of the outer shell, and the outer walls of multiple heat exchange tubes are respectively fixedly connected to the inner walls of multiple arc grooves.

[0010] In a preferred embodiment, the present invention can be further configured such that: the front end of the heat exchange tube is bent, both the front end of the heat exchange tube and the front end of the air duct penetrate the front side of the front end shell, and the rear end of the air duct extends into the interior of the rear end shell.

[0011] In a preferred embodiment, this utility model can be further configured such that multiple heat dissipation fins are grouped in pairs, with each pair of two heat dissipation fins forming a clamping space suitable for the installation of the heat exchange tube body.

[0012] In a preferred embodiment, the present invention can be further configured such that: a recycling mechanism is provided on the front side of the front end shell, the recycling mechanism including a collection box fixedly connected to the front side of the front end shell, a cover fastened to the top of the condensate box, and a micro pump connected between the collection box and the cover.

[0013] In a preferred embodiment, the present invention can be further configured such that a filter plate is embedded on the rear side of the rear end shell, and the thickness of the filter plate is equal to the wall thickness of the rear end shell.

[0014] By adopting the above technical solution, the beneficial effects achieved by this utility model are as follows:

[0015] In this invention, condensate in the condensate box is injected into two diversion channels and then fills multiple heat exchange tubes. The condensate indirectly removes heat from the heat dissipation fins by lowering the temperature of the heat exchange tube walls. At the same time, the airflow generated by the cooling fan in the rear shell acts on the inside of the body shell and is diverted into multiple air ducts. The air ducts maintain the low temperature of the condensate around them, ensuring the heat exchange effect. This dual cooling mechanism of condensate and airflow significantly improves the environment around the motor, keeps cool air entering the rear shell, reduces the motor failure rate, and ensures its service life. Attached Figure Description

[0016] Figure 1 This is a perspective view of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the rear guard mechanism of this utility model;

[0018] Figure 3 This is a schematic diagram of the side guard mechanism of this utility model;

[0019] Figure 4This is a schematic diagram of the interception mechanism of this utility model;

[0020] Figure 5 This is a schematic diagram of the side guard mechanism of this utility model;

[0021] Figure 6 This is a schematic diagram of the interception mechanism of this utility model.

[0022] Figure label:

[0023] 100. Protective mechanism; 110. Body shell; 120. Front shell; 130. Rear shell;

[0024] 200 Cooling mechanism; 210 Condensate box; 220 Flow distribution channel; 230 Heat exchange tube; 240 Heat dissipation fins; 250 Air duct;

[0025] 300. Recycling mechanism; 310. Collection box; 320. Cover; 330. Miniature pump;

[0026] 400. Filter screen. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.

[0028] It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this invention.

[0029] The following describes some embodiments of the present invention with reference to the accompanying drawings, providing a long-life permanent magnet motor. Example

[0030] Combination Figure 1-6 As shown, the present invention provides a long-life permanent magnet motor, including a protection mechanism 100 and a cooling mechanism 200. The protection mechanism 100 includes a body shell 110, a front shell 120 connected to the front end of the body shell 110, and a rear shell 130 connected to the rear end of the body shell 110.

[0031] The cooling mechanism 200 includes a condensate box 210 embedded in the top of the outer shell 110, two diversion channels 220 connected and communicating with the condensate box 210, a plurality of heat exchange tubes 230 installed on the front side of the diversion channels 220 and communicating with the interior of the diversion channels 220, a plurality of heat dissipation fins 240 connected to the outer shell 110, and an air duct 250 connecting the diversion channels 220 and the heat exchange tubes 230.

[0032] Furthermore, two diversion channels 220 are located on both sides of the condensate box 210. The inner side of the diversion channel 220 is fixed to the outer wall of the outer shell 110. The layout design of the diversion channel 220 indirectly guides the layout of the heat exchange tube 230, enabling the heat exchange tube 230 to uniformly cool the outer shell 110.

[0033] Furthermore, multiple arc grooves are provided on both sides of the outer shell 110, and the outer walls of multiple heat exchange tubes 230 are respectively fixed to the inner walls of multiple arc grooves. By setting the arc grooves, the heat conduction effect at the local position of the outer shell 110 is improved after the wall thickness is reduced, and the material used in manufacturing the outer shell 110 is also reduced, thereby reducing the manufacturing cost to a certain extent.

[0034] Furthermore, the heat exchange tube 230 is bent at the front end, and both the front end of the heat exchange tube 230 and the front end of the air duct 250 penetrate the front side of the front shell 120. The rear end of the air duct 250 extends into the interior of the rear shell 130. The installation design of the heat exchange tube 230 can strengthen the connection between the front shell 120 and the outer shell 110. Then, the air duct 250 can divert a portion of the cool air inside the rear shell 130. After this cool air is directed to the outside of the outer shell 110, it can improve the environment of the outer shell 110 and, to a certain extent, assist the fan inside the rear shell 130 in obtaining cool air.

[0035] Furthermore, multiple heat dissipation fins 240 are arranged in pairs, forming multiple groups. The two heat dissipation fins 240 in each group form a clamping space suitable for the installation of the heat exchange tube 230. The layout design of the heat dissipation fins 240 can effectively conduct away their own heat. Example

[0036] Combination Figure 1 , 2 and Figure 6 As shown, based on Embodiment 1, a recycling mechanism 300 is provided on the front side of the front shell 120. The recycling mechanism 300 includes a collection box 310 fixed to the front side of the front shell 120, a cover 320 fastened to the top of the condensate box 210, and a micro pump 330 connected between the collection box 310 and the cover 320. The collection box 310 and the micro pump 330 cooperate to facilitate the return of the condensate flowing out of the heat exchange tube 230 and improve resource utilization. Example

[0037] Combination Figure 2-3 As shown, in the above embodiment, a filter plate 400 is embedded on the rear side of the rear end shell 130. The thickness of the filter plate 400 is equal to the wall thickness of the rear end shell 130. The filter plate 400 can filter the air entering the rear end shell 130 and improve the safety of the operation of the components inside the body shell 110.

[0038] The working principle and usage process of this utility model are as follows: In the initial state, the outer shell 110, the front shell 120, and the rear shell 130 are used in conjunction with a permanent magnet motor. When the device is put into actual use, the condensate in the condensate box 210 is injected into two diversion channels 220, and then fills multiple heat exchange tubes 230. The condensate indirectly carries away the heat from the heat dissipation fins 240 by lowering the temperature of the tube walls of the heat exchange tubes 230, thereby reducing the overall temperature of the multiple heat dissipation fins 240. At the same time, the airflow generated by the cooling fan in the rear shell 130 acts on the inside of the outer shell 110 and is diverted into multiple air ducts 250. The air ducts 250 maintain the low temperature of the condensate around them to ensure the heat exchange effect. Afterward, the airflow blows to the front side of the front shell 120 to cool the environment around the motor. Through this dual cooling mechanism of condensate and airflow, the heat dissipation effect is significantly improved, the motor failure rate is reduced, and its service life is guaranteed.

[0039] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A long-life permanent magnet electric machine characterized by, include: The protective mechanism (100) includes a body shell (110), a front shell (120) connected to the front end of the body shell (110), and a rear shell (130) connected to the rear end of the body shell (110). Cooling mechanism (200) includes a condensate box (210) embedded in the top of the outer shell (110), two diversion channels (220) connected and communicating with the condensate box (210), a plurality of heat exchange tubes (230) installed on the front side of the diversion channels (220) and communicating with the interior of the diversion channels (220), a plurality of heat dissipation fins (240) connected to the outer shell (110), and an air duct (250) connecting the diversion channels (220) and the heat exchange tubes (230).

2. A long life permanent magnet electric machine as claimed in claim 1, characterized in that, Two diversion channels (220) are located on both sides of the condensate box (210), and the inner side of the diversion channel (220) is fixedly connected to the outer wall of the outer shell (110).

3. The long-life permanent magnet electric machine of claim 1, wherein, Multiple arc grooves are provided on both sides of the outer shell (110), and the outer walls of multiple heat exchange tubes (230) are respectively fixed to the inner walls of multiple arc grooves.

4. The long-life permanent magnet electric machine of claim 1, wherein, The heat exchange tube (230) is bent at the front end, and the front end of the heat exchange tube (230) and the front end of the air duct (250) both penetrate the front side of the front shell (120), and the rear end of the air duct (250) extends into the interior of the rear shell (130).

5. The long-life permanent magnet electric machine of claim 1, wherein, Multiple heat dissipation fins (240) are arranged in pairs, and multiple groups are set up. The two heat dissipation fins (240) in each group form a clamping space suitable for the installation of the heat exchange tube (230).

6. The long-life permanent magnet electric machine of claim 1, wherein, The front end housing (120) is provided with a recycling mechanism (300) on the front side. The recycling mechanism (300) includes a collection box (310) fixed to the front side of the front end housing (120), a cover (320) fastened to the top of the condensate box (210), and a micro pump (330) connected between the collection box (310) and the cover (320).

7. The long-life permanent magnet electric machine of claim 1, wherein, A filter plate (400) is embedded on the rear side of the rear end shell (130), and the thickness of the filter plate (400) is equal to the wall thickness of the rear end shell (130).