A dumpling steaming and forming device

Abstract

This utility model relates to the field of automated steamed dumpling production technology, and discloses a steamed dumpling forming device, including a main body of a steamed dumpling forming machine. A dough conveyor belt is installed on the top of the main body, and a hand-like pleating forming mold device is also installed on the top of the main body. The device further includes: a discharge mechanism, located on the top of the main body, for outputting filling; and a cutting mechanism, also located on the top of the main body. This utility model, through the overall design of the discharge mechanism, utilizes a sealing pressure plate sliding within the filling cylinder to extrude the filling. During maintenance, the filling cylinder and sealing pressure plate can be disassembled for cleaning, making cleaning more convenient and avoiding the cumbersome cleaning of structures such as screws. It also minimizes cleaning dead spots, ensuring thorough cleaning and effectively guaranteeing the safety of the filling.

Description

Technical Field

[0001] This utility model relates to the field of automated production technology of steamed dumplings, specifically, to a steamed dumpling forming device. Background Technology

[0002] The dumpling forming device is a core component of automated food processing equipment. Through a mechanical transmission system, it precisely combines rolled dough with filling, pressing it through a mold to form dumplings with specific lace or crescent shapes. This device typically includes a dough conveyor belt, a quantitative filling system, and a hand-pleated forming mold. It can adjust the dough thickness and filling amount, producing 4,000-12,000 standardized dumplings per hour and is compatible with quick-freezing processes. During production, the dough conveyor belt transports the processed round dough to the hand-pleated forming mold, and the quantitative filling system adds filling during the process.

[0003] Traditional filling dispensing components use a screw to extrude the filling. These components require cleaning and maintenance periodically, but cleaning the internal screw and other structures presents significant obstacles and hinders maintenance. Utility Model Content

[0004] The purpose of this invention is to provide a dumpling forming device that solves the problem that the cleaning and maintenance of the filling addition component in the prior art is quite cumbersome.

[0005] This utility model provides the following technical solution: a dumpling forming device, including a dumpling forming machine body, a dough conveyor belt on the top of the dumpling forming machine body, and a hand-made pleating forming mold device on the top of the dumpling forming machine body, and further comprising:

[0006] The discharging mechanism is located on the top of the main body of the steamed dumpling forming machine and is used to output the filling.

[0007] A cutting mechanism is provided on the top of the main body of the steamed dumpling forming machine. The cutting mechanism is used to cut the output filling.

[0008] The discharging mechanism includes a support base and a frame base. The support base is fixedly installed on the top of the main body of the dumpling forming machine. There are two frame bases. A connecting column is fixedly installed between adjacent sides of the two frame bases. The lower frame base is fixedly installed on the top of the support base. A pin plate is movably inserted into the inner cavity of the frame base. A fixing bolt is threadedly connected to the side of the frame base. The threaded end of the fixing bolt movably abuts against the side of the pin plate. A filling cylinder is fixedly installed on the inner wall of the pin plate. A discharge pipe is fixedly connected to the bottom of the filling cylinder. A handle is fixedly installed on the outer wall of the filling cylinder.

[0009] As a preferred embodiment of the above technical solution, a frame is fixedly installed on the top of the upper frame base, a track rod is fixedly installed on the inner wall of the frame, a lead screw is rotatably connected to the inner wall of the frame, a servo motor is fixedly installed on the top of the frame, the output shaft of the servo motor is fixedly connected to the end of the lead screw, a sliding seat is slidably connected to the outer wall of the track rod and the lead screw, and connecting arms are fixedly installed on both sides of the sliding seat.

[0010] As a preferred embodiment of the above technical solution, a sealing pressure plate is detachably connected to the end of the connecting arm away from the sliding seat, and a valve is fixedly connected to the top of the sealing pressure plate.

[0011] As a preferred embodiment of the above technical solution, the material cutting mechanism includes a support frame, which is fixedly installed on the top of the main body of the dumpling forming machine. A cylinder is fixedly installed on the top of the support frame, and the telescopic end of the cylinder extends to the bottom of the support frame and is fixedly connected to a knife holder.

[0012] As a preferred embodiment of the above technical solution, a cutting tool is movably inserted into the bottom of the tool holder, a side plate is fixedly connected to the outer wall of the cutting tool, and a locking bolt is threadedly connected to the outer wall of the tool holder, with the threaded end of the locking bolt movably abutting against the outer wall of the cutting tool.

[0013] As a preferred embodiment of the above technical solution, a square tube is fixedly installed on the top of the support frame, a solenoid valve is fixedly connected to the outer wall of the square tube, a bent pipe is fixedly connected to the side of the square tube, and a hollow component is fixedly connected to the end of the bent pipe away from the square tube, and a spray groove is provided on the hollow component.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This invention utilizes the overall design of the discharge mechanism, with the sealing pressure plate sliding within the filling cylinder to extrude the filling. During maintenance, the filling cylinder and sealing pressure plate can be disassembled for cleaning, making cleaning more convenient and avoiding the troublesome process of cleaning the screw and other structures. It also minimizes cleaning dead spots, ensuring thorough cleaning and effectively guaranteeing the safety of the filling. Attached Figure Description

[0016] Figure 1 This is a perspective view of the present utility model;

[0017] Figure 2 This is a schematic diagram of the filling cylinder of this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the frame of this utility model;

[0019] Figure 4 This is a schematic diagram of the material cutting mechanism of this utility model;

[0020] Figure 5 This is a schematic diagram of the hollow component of this utility model.

[0021] In the diagram: 1. Main body of the dumpling forming machine; 11. Dough conveyor belt; 12. Imitation hand-made pleated forming mold device; 2. Discharge mechanism; 21. Support base; 22. Frame base; 23. Connecting column; 24. Pin plate; 25. Fixing bolt; 26. Filling cylinder; 27. Handle; 28. Discharge pipe; 29. ​​Frame; 291. Track rod; 292. Lead screw; 293. Servo motor; 294. Sliding seat; 295. Connecting arm; 296. Sealing pressure plate; 297. Valve; 3. Cutting mechanism; 31. Support frame; 32. Cylinder; 33. Knife holder; 34. Knife; 35. Side plate; 36. Square tube; 37. Solenoid valve; 38. Bend; 39. Hollow part; 391. Spraying groove. Detailed Implementation

[0022] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0023] like Figures 1-5 As shown, this utility model provides a technical solution: a dumpling forming device, including a dumpling forming machine body 1, a dough conveyor belt 11 on the top of the dumpling forming machine body 1, a hand-like pleated forming mold device 12 on the top of the dumpling forming machine body 1, and further including:

[0024] Discharge mechanism 2 is located on the top of the main body 1 of the steamed dumpling forming machine and is used to output the filling.

[0025] Cutting mechanism 3 is located on the top of the main body 1 of the steamed dumpling forming machine. Cutting mechanism 3 is used to cut the output filling.

[0026] The discharging mechanism 2 includes a support base 21 and a frame base 22. The support base 21 is fixedly installed on the top of the main body 1 of the dumpling forming machine. There are two frame bases 22, and a connecting column 23 is fixedly installed between adjacent sides of the two frame bases 22. The lower frame base 22 is fixedly installed on the top of the support base 21. A pin plate 24 is movably inserted into the inner cavity of the frame base 22. A fixing bolt 25 is threadedly connected to the side of the frame base 22. The threaded end of the fixing bolt 25 movably abuts against the side of the pin plate 24. Filling is fixedly installed on the inner wall of the pin plate 24. The bottom of the filling cylinder 26 is fixedly connected to the discharge pipe 28. A handle 27 is fixedly installed on the outer wall of the filling cylinder 26. If the filling cylinder 26 needs to be disassembled and cleaned, loosen the fixing bolt 25, and then pull the pin plate 24 out of the inner cavity of the frame seat 22 to complete the disassembly of the filling cylinder 26, and then the cleaning work can be carried out. The filling cylinder 26 is made of transparent plastic, which makes it easy for users to observe the state of the filling inside. The discharge speed of the discharge mechanism 2 and the cutting frequency of the cutting mechanism 3 are designed according to the actual production needs.

[0027] As one implementation method in this embodiment, such as Figure 3 As shown, a frame 29 is fixedly installed on the top of the upper frame base 22. A track rod 291 is fixedly installed on the inner wall of the frame 29. A lead screw 292 is rotatably connected to the inner wall of the frame 29. A servo motor 293 is fixedly installed on the top of the frame 29. The output shaft of the servo motor 293 is fixedly connected to the end of the lead screw 292. A sliding seat 294 is slidably connected to the outer wall of the track rod 291 and the lead screw 292. Connecting arms 295 are fixedly installed on both sides of the sliding seat 294. After the filling is added into the inner cavity of the filling cylinder 26, the servo motor 293 is controlled to work, which can drive the lead screw 292 to rotate, causing the sliding seat 294 to slide downward on the outer wall of the track rod 291. With the help of the sealing pressure plate 296, it slides in the inner cavity of the filling cylinder 26, thus realizing the function of extruding the filling.

[0028] As one implementation method in this embodiment, such as Figure 3 As shown, a sealing plate 296 is detachably connected to the end of the connecting arm 295 away from the sliding seat 294. A valve 297 is fixedly connected to the top of the sealing plate 296. The end of the connecting arm 295 is detachably connected to the sealing plate 296 by bolts. During maintenance, the user can disassemble and clean the sealing plate 296. As the sealing plate 296 moves down in the inner cavity of the filling cylinder 26, the valve 297 can be opened to release excess gas for use.

[0029] As one implementation method in this embodiment, such as Figure 4As shown, the material cutting mechanism 3 includes a support frame 31, which is fixedly installed on the top of the main body 1 of the steamed dumpling forming machine. A cylinder 32 is fixedly installed on the top of the support frame 31. The telescopic end of the cylinder 32 extends to the bottom of the support frame 31 and is fixedly connected to a knife holder 33. After a certain amount of filling is output from the end of the discharge pipe 28, the cylinder 32 is controlled to extend, which can drive the knife 34 to move down to cut the filling. The cut filling will fall onto the circular dough at the top of the dough conveyor belt 11 under the action of gravity. Then, the dough with filling is shaped by the imitation hand-pleated forming mold device 12 to produce steamed dumplings.

[0030] As one implementation method in this embodiment, such as Figure 4 As shown, a cutting tool 34 is movably inserted into the bottom of the tool holder 33. A side plate 35 is fixedly connected to the outer wall of the cutting tool 34. A locking bolt is threaded onto the outer wall of the tool holder 33. The threaded end of the locking bolt movably abuts against the outer wall of the cutting tool 34. If the cutting tool 34 is damaged, it can be replaced by loosening the locking bolt on the tool holder 33, replacing it with a new cutting tool 34, and then tightening the locking bolt.

[0031] As one implementation method in this embodiment, such as Figure 4 , Figure 5 As shown, a square tube 36 is fixedly installed on the top of the support frame 31. A solenoid valve 37 is fixedly connected to the outer wall of the square tube 36. A bent tube 38 is fixedly connected to the side of the square tube 36. A hollow part 39 is fixedly connected to the end of the bent tube 38 away from the square tube 36. A spray groove 391 is provided on the hollow part 39. The end of the solenoid valve 37 is pre-connected to an external air source, which is a gas tank storing clean gas. When the cutter 34 resets after cutting the material, the solenoid valve 37 is briefly opened. The gas then passes through the square tube 36, the bent tube 38 and the hollow part 39 and is output from the spray groove 391. It is sprayed downwards at an angle towards the side of the cutter 34, blowing the filling attached to the side of the cutter 34 downwards. This design can reduce the adhesion rate of the filling and improve the accuracy of the filling addition.

[0032] Working principle: The filling is pre-added into the inner cavity of the filling cylinder 26. The servo motor 293 is controlled to work, driving the sealing plate 296 to move downward. At the same time, the valve 297 is opened. After the bottom of the sealing plate 296 contacts the filling, the servo motor 293 is paused and the valve 297 is closed. In use, the dough conveyor belt 11 conveys the round dough. The servo motor 293 is controlled to work, driving the sealing plate 296 to move downward slowly. After a certain amount of filling is output from the end of the discharge pipe 28, the cylinder 32 is controlled to extend. The cutting tool 34 can be moved down to cut the filling. The cut filling will fall onto the circular dough at the top of the dough conveyor belt 11 under the action of gravity. Then, the dough with filling is shaped by the imitation hand-pleated forming mold device 12 to produce steamed dumplings. When the cutting tool 34 resets after cutting the filling, the control solenoid valve 37 is briefly opened. The gas will then pass through the square tube 36, the curved tube 38 and the hollow part 39 and be output from the spray groove 391. It will be sprayed downward at an angle to the side of the cutting tool 34, blowing the filling attached to the side of the cutting tool 34 downward.

[0033] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.

Claims

1. A dumpling forming device, comprising a dumpling forming machine body (1), wherein a dough conveyor belt (11) is provided on the top of the dumpling forming machine body (1), and a hand-made pleating forming mold device (12) is provided on the top of the dumpling forming machine body (1), characterized in that, Also includes: Discharge mechanism (2), the discharge mechanism (2) is set on the top of the main body (1) of the steamed dumpling forming machine, the discharge mechanism (2) is used to output the filling; Cutting mechanism (3), the cutting mechanism (3) is set on the top of the main body (1) of the steamed dumpling forming machine, the cutting mechanism (3) is used to cut the output filling; The discharge mechanism (2) includes a support base (21) and a frame base (22). The support base (21) is fixedly installed on the top of the main body (1) of the steamed dumpling forming machine. The number of frame bases (22) is set to two. A connecting column (23) is fixedly installed between the adjacent sides of the two frame bases (22). The lower frame base (22) is fixedly installed on the top of the support base (21). A pin plate (24) is movably inserted into the inner cavity of the frame base (22). A fixing bolt (25) is threadedly connected to the side of the frame base (22). The threaded end of the fixing bolt (25) is movably abutted against the side of the pin plate (24). A filling cylinder (26) is fixedly installed on the inner wall of the pin plate (24). A discharge pipe (28) is fixedly connected to the bottom of the filling cylinder (26). A handle (27) is fixedly installed on the outer wall of the filling cylinder (26).

2. The dumpling forming device according to claim 1, characterized in that: A frame (29) is fixedly installed on the top of the upper frame base (22). A track rod (291) is fixedly installed on the inner wall of the frame (29). A lead screw (292) is rotatably connected to the inner wall of the frame (29). A servo motor (293) is fixedly installed on the top of the frame (29). The output shaft of the servo motor (293) is fixedly connected to the end of the lead screw (292). A sliding seat (294) is slidably connected to the outer wall of the track rod (291) and the lead screw (292). A connecting arm (295) is fixedly installed on both sides of the sliding seat (294).

3. The dumpling forming device according to claim 2, characterized in that: The end of the connecting arm (295) away from the sliding seat (294) is detachably connected to a sealing plate (296), and a valve (297) is fixedly connected to the top of the sealing plate (296).

4. The dumpling forming device according to claim 1, characterized in that: The material cutting mechanism (3) includes a support frame (31), which is fixedly installed on the top of the main body (1) of the steamed dumpling forming machine. A cylinder (32) is fixedly installed on the top of the support frame (31), and the telescopic end of the cylinder (32) extends to the bottom of the support frame (31) and is fixedly connected to a knife holder (33).

5. The dumpling forming device according to claim 4, characterized in that: A cutting tool (34) is movably inserted into the bottom of the tool holder (33). A side plate (35) is fixedly connected to the outer wall of the cutting tool (34). A locking bolt is threadedly connected to the outer wall of the tool holder (33), and the threaded end of the locking bolt movably abuts against the outer wall of the cutting tool (34).

6. The dumpling forming device according to claim 5, characterized in that: A square tube (36) is fixedly installed on the top of the support frame (31). A solenoid valve (37) is fixedly connected to the outer wall of the square tube (36). A bent pipe (38) is fixedly connected to the side of the square tube (36). A hollow part (39) is fixedly connected to the end of the bent pipe (38) away from the square tube (36). A spray groove (391) is provided on the hollow part (39).

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