A modular mars catcher

Abstract

This utility model discloses a combined spark catcher, relating to the field of spark catcher technology. The utility model includes a catcher body with an air inlet welded to its top and a connecting pipe connected to its bottom. Support frames are welded to the left and right sides of the bottom of the catcher body. This utility model utilizes a vibration filtering assembly. Specifically, when the shaft rotates, a rotating rod drives an impact rod to strike a protrusion. The force on the protrusion causes the filter plate to move together. Simultaneously, the movement of the filter plate compresses a spring, which generates a certain rebound force, causing the filter plate to reset. This achieves the effect of filter plate vibration, reducing the adhesion of impurities in the flue gas to the filter plate surface, thereby improving the filter plate's permeability and reducing the risk of high-temperature ignition due to impurities adhering to the filter plate surface. This significantly improves the safety of the equipment and greatly reduces maintenance costs.

Description

Technical Field

[0001] This utility model belongs to the field of Mars capture device technology, and in particular relates to a combined Mars capture device. Background Technology

[0002] During the production of activated carbon, a large number of sparks are generated due to the high-temperature carbonization and activation processes of the raw materials. If these sparks are not handled properly, they can damage production equipment, affect product quality, and even cause safety accidents such as fires. Therefore, effectively capturing and handling these sparks is a key issue in activated carbon production. Traditional spark capture technologies mainly use static filtration or simple mechanical blocking methods. Static filtration is difficult to completely capture fine spark particles, causing some sparks to escape and affecting product quality. After long-term use, the filter media is easily clogged by spark particles, requiring frequent replacement or cleaning, which increases maintenance costs. Therefore, a combined spark catcher is proposed. Utility Model Content

[0003] The purpose of this invention is to provide a combined spark catcher. By setting up a vibration filter component, specifically, when the rotating shaft rotates, it drives the impact rod to impact the protrusion. The force on the protrusion causes the filter plate to move together. At the same time, the movement of the filter plate compresses the spring, which generates a certain rebound force and drives the filter plate to reset. This achieves the effect of vibration of the filter plate, reducing the adhesion of impurities in the flue gas to the surface of the filter plate. This solves the problem that traditional spark catching technology mainly uses static filtration or simple mechanical blocking methods. Static filtration methods are difficult to completely capture fine spark particles, causing some sparks to escape, affecting product quality. After long-term use, the filter medium is easily clogged by spark particles, requiring frequent replacement or cleaning, which increases maintenance costs.

[0004] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0005] This utility model relates to a combined Mars capture device, comprising a capture device body, an air inlet welded to the top of the capture device body, a connecting pipe connected to the bottom of the capture device body, support frames welded to the left and right sides of the bottom of the capture device body, a retention pipe connected to the side of the connecting pipe away from the capture device body, and a collection box connected to the end of the retention pipe away from the connecting pipe. It also includes...

[0006] A filter section, installed inside the trap body, is used to filter the flue gas entering the trap body; and:

[0007] A cooling section is installed at the bottom of the catcher body, and the cooling section is used to extinguish larger sparks filtered out from inside the catcher body by spraying them.

[0008] The capture device body, retention tube, and collection box are all connected by flanges, which facilitates the disassembly, cleaning, or maintenance of the equipment by the staff.

[0009] Furthermore, the filtration unit includes a vibration filtration assembly, which is installed inside the trap body and filters the flue gas inside the trap body by vibration filtration.

[0010] A dust collection component is installed on the left side of the vibration filter component. The dust collection component creates a negative pressure inside the capture body to absorb the smoke inside the capture body.

[0011] Among them, the filtration is carried out by vibrating the vibrating filter assembly. The vibration reduces the possibility of impurities clogging the filter medium while filtering the flue gas.

[0012] Furthermore, the cooling unit includes a spray assembly installed inside the connecting pipe. The spray assembly is used to extinguish larger sparks by spraying them, thereby improving the extinguishing effect and enhancing the safety of the production environment.

[0013] The water source used by the spray system is an external water source, so the spray system needs to be connected to the external water source during use.

[0014] Furthermore, the vibration filtering assembly includes a filter plate, a plurality of protrusions are welded to the left side of the filter plate, a rotating rod is provided on the left side of the filter plate, an impact rod is welded to the side of the rotating rod near the filter plate, the side of the impact rod away from the rotating rod contacts the side of the protrusion away from the filter plate, support rods are slidably connected to the four corners inside the filter plate, springs are sleeved on the outer surface of a plurality of support rods, and a fixing block is connected to the side of a plurality of springs away from the filter plate;

[0015] Among them, the side of several springs away from the fixed block is connected to the side of the filter plate away from the protrusion, and the side of several fixed blocks away from each other is welded to the inner wall of the trap body.

[0016] Furthermore, the vacuuming assembly includes a motor, a second support frame is welded to the right side of the motor, the outer ring of the second support frame is welded to the inner wall of the capture body, a rotating shaft is rotatably connected inside the second support frame, and an impeller is provided on the side of the second support frame away from the motor;

[0017] The impeller is welded to the outer surface of the shaft, the right output end of the motor is connected to the left side of the shaft via a coupling, the shaft passes through the support frame and extends to the left side, and the inside of the rotating rod is welded to the outer surface of the shaft.

[0018] Furthermore, the spray assembly includes a water pump, the bottom of which is connected to a flange located on the surface of the connecting pipe via a fixed base. The water pump inlet is connected to an inlet pipe, and the water pump outlet is connected to an outlet pipe. A diversion water pump is welded to the inner wall of the connecting pipe. Several atomizing nozzles are installed at the outlet of the diversion water pump. The inlet of the diversion water pump is connected to the side of the outlet pipe away from the water pump. Spiral blades are welded to the inner wall of the retention pipe.

[0019] The surface of the spiral blades is smooth to facilitate particle flow and reduce particle accumulation.

[0020] This utility model has the following beneficial effects:

[0021] 1. This utility model, by setting up a vibration filtering component, specifically, when the rotating shaft rotates, it drives the impact rod to impact the protrusion. The force on the protrusion will cause the filter plate to move together. At the same time, the movement of the filter plate will compress the spring, and the spring will generate a certain rebound force and drive the filter plate to reset. This achieves the effect of vibration of the filter plate, reducing the adhesion of impurities in the flue gas to the surface of the filter plate, thereby improving the filter plate's permeability, reducing the possibility of high temperature ignition caused by impurities in the flue gas adhering to the filter plate surface, greatly improving the safe use of the equipment, and significantly reducing the maintenance cost of the equipment.

[0022] 2. This utility model, through the installation of a spray assembly, specifically involves starting a water pump to deliver external water into a distribution pump via an inlet pipe. The water is then sprayed from several atomizing nozzles by the distribution pump. The sprayed water extinguishes particles, while sparks entering the retention tube settle on the surface of the spiral blades, increasing the particle retention time and providing more time for extinguishing sparks. This significantly improves the equipment's spark extinguishing effect, reducing the risk of fire and explosion. Furthermore, the spray washing process not only removes harmful substances from the flue gas but also lowers its temperature, reducing environmental pollution. The capture device, retention tube, and collection box are all connected and installed via flanges, enabling modular installation and facilitating disassembly, cleaning, and maintenance.

[0023] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0024] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0026] Figure 2 This is a schematic diagram of the cross-sectional structure of the capture device body of this utility model;

[0027] Figure 3 This is a schematic diagram of the overall structure of the filter plate of this utility model;

[0028] Figure 4 This utility model Figure 3 A magnified structural diagram of A in the middle;

[0029] Figure 5 This is a schematic diagram of the cross-sectional structure of the retention tube of this utility model.

[0030] The attached diagram lists the components represented by each number as follows:

[0031] 111. Filter body; 112. Air inlet; 113. Support frame one; 114. Connecting pipe; 115. Retention pipe; 116. Flange; 117. Collection box; 2. Filter section; 21. Vibrating filter assembly; 211. Filter plate; 212. Protrusion; 213. Rotating rod; 214. Impact rod; 215. Support rod; 216. Spring; 217. Fixing block; 22. Dust collection assembly; 221. Motor; 222. Rotating shaft; 223. Support frame two; 224. Impeller; 3. Cooling section; 31. Spray assembly; 311. Water pump; 312. Water inlet pipe; 313. Water outlet pipe; 314. Diverter pump; 315. Atomizing nozzle; 316. Spiral blade. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Please see Figures 1-5As shown, this utility model is a combined Mars capture device, including a capture device body 111, an air inlet 112 welded to the top of the capture device body 111, a connecting pipe 114 connected to the bottom of the capture device body 111, support frames 113 welded to the left and right sides of the bottom of the capture device body 111, a stagnation pipe 115 connected to the side of the connecting pipe 114 away from the capture device body 111, and a collection box 117 connected to the end of the stagnation pipe 115 away from the connecting pipe 114. It also includes a filter section 2, installed inside the capture device body 111, used to filter the flue gas entering the capture device body 111; and a cooling section 3, installed at the bottom of the capture device body 111, used to cool the capture device... Larger sparks filtered out inside the main body 111 are extinguished by spraying. The main body 111, retention pipe 115, and collection box 117 are all connected by flange 116, facilitating disassembly, cleaning, and maintenance by personnel. The filter section 2 includes a vibration filter assembly 21 installed inside the main body 111. The vibration filter assembly 21 filters the flue gas inside the main body 111 through vibration. A dust collection assembly 22 is installed to the left of the vibration filter assembly 21. The dust collection assembly 22 creates a negative pressure inside the main body 111, drawing in the flue gas, which is then filtered through vibration by the vibration filter assembly 21. The cooling unit 3 includes a spray assembly 31, which is installed inside the connecting pipe 114. The spray assembly 31 is used to extinguish larger sparks, improving the extinguishing effect and enhancing the safety of the production environment. The water source used by the spray assembly 31 is an external water source, so the spray assembly 31 needs to be connected to the external water source during use. The vibrating filter assembly 21 includes a filter plate 211. Several protrusions 212 are welded to the left side of the filter plate 211. A rotating rod 213 is provided on the left side of the filter plate 211. An impact rod 214 is welded to the side of the rotating rod 213 near the filter plate 211. The side of the impact rod 214 away from the rotating rod 213 is connected to the filter plate 211. The protrusion 212 contacts the side away from the filter plate 211. Support rods 215 are slidably connected to the four corners inside the filter plate 211. Springs 216 are fitted onto the outer surfaces of several support rods 215. Fixing blocks 217 are connected to the sides of several springs 216 away from the filter plate 211. The sides of several springs 216 away from the fixing blocks 217 are connected to the sides of the filter plate 211 away from the protrusion 212. The sides of several fixing blocks 217 that are away from each other are welded to the inner wall of the trap body 111. When the rotating shaft 222 rotates, it drives the impact rod 214 to impact the protrusion 212 via the rotating rod 213. The force acting on the protrusion 212 causes the filter plate 211 to move together. Simultaneously, the movement of the filter plate 211 compresses the springs 216.Spring 216 will generate a certain rebound force and drive filter plate 211 to reset, thereby achieving the effect of vibration of filter plate 211. This reduces the adhesion of impurities in flue gas to the surface of filter plate 211, thereby improving the passivity of filter plate 211 and reducing the possibility of high-temperature ignition caused by impurities in flue gas adhering to the surface of filter plate 211. This significantly improves the safe use of the equipment and greatly reduces the maintenance cost. The dust collection component 22 includes motor 221. A support frame 223 is welded to the right side of motor 221. The outer ring of support frame 223 is welded to the inner wall of the capture body 111. The support frame 223 rotates internally. A rotating shaft 222 is connected to a support frame 223. An impeller 224 is located on the side of the support frame 223 away from the motor 221. The impeller 224 is welded to the outer surface of the rotating shaft 222. The right output end of the motor 221 is connected to the left side of the rotating shaft 222 via a coupling. The rotating shaft 222 passes through the support frame 223 and extends to the left side. The rotating rod 213 is welded to the outer surface of the rotating shaft 222. The spray assembly 31 includes a water pump 311. The bottom of the water pump 311 is connected to a flange 116 located on the surface of the connecting pipe 114 via a fixed seat. The water inlet end of the water pump 311 is connected to an inlet pipe 312, and the water outlet end of the water pump 311 is connected to an outlet pipe 313. A diversion pump 314 is welded to the inner wall of the connecting pipe 114. Several atomizing nozzles 315 are installed at the outlet end of the diversion pump 314. The inlet end of the diversion pump 314 is connected to the side of the outlet pipe 313 away from the pump 311. A spiral blade 316 is welded to the inner wall of the retention pipe 115. The surface of the spiral blade 316 is smooth to facilitate particle flow and reduce particle accumulation. When the pump 311 is started, external water is delivered into the diversion pump 314 through the inlet pipe 312. The water is then sprayed from the atomizing nozzles 315 by the diversion pump 314. The sprayed water will atomize the particles. The sparks are extinguished, and the sparks entering the retention tube 115 land on the surface of the spiral blades 316, increasing the residence time of the sparks and providing more time for extinguishing them. This significantly improves the equipment's spark extinguishing effect, reducing the risk of fire and explosion. Simultaneously, the spray washing process removes harmful substances from the flue gas and lowers its temperature, reducing environmental pollution. Furthermore, the capture device body 111, retention tube 115, and collection box 117 are all connected and installed via flange 116, enabling modular installation and facilitating disassembly, cleaning, and maintenance.

[0034] A specific application of this embodiment is as follows: In use, when the high-temperature flue gas generated during the activated carbon production process enters the body 111 of the trap through the inlet 112, the motor 221 is started to drive the rotating shaft 222 to rotate. When the rotating shaft 222 rotates, it drives the impeller 224 to rotate. At the same time, the support frame 223 provides a certain support force to the motor 221 by welding it to the inside of the trap body 111. During the rotation of the impeller 224, a negative pressure is generated inside the trap body 111. At this time, the flue gas inside the trap body 111 moves along the inner wall of the trap body 111 towards the filter plate 211. At the same time, the flue gas, due to the structural design of the inner wall of the trap body 111, will detach larger sparks. The detached sparks will enter the connecting pipe 114 at the bottom of the trap body 111. Meanwhile, when the flue gas passes through the filter plate 211, due to the rotation of the rotating shaft 222, The rotating rod 213 will rotate, and when the rotating rod 213 rotates, it will cause the impact rod 214 to impact the protrusion 212. The protrusion 212 will be subjected to force and will cause the filter plate 211 to move together. During the movement of the filter plate 211, it will slide on the outer surface of the support rod 215. At the same time, the movement of the filter plate 211 will compress the spring 216. The spring 216 will be limited by the fixing block 217 and will contract and store force. At the same time, the spring 216 will generate a certain rebound force and drive the filter plate 211 to reset. This achieves the effect of the impact rod 214 continuously impacting the protrusion 212, and at the same time, the filter plate 211 will vibrate. This reduces the adhesion of impurities in the flue gas to the surface of the filter plate 211, thereby improving the passivity of the filter plate 211 and reducing the possibility of high temperature ignition caused by impurities in the flue gas adhering to the surface of the filter plate 211. This greatly improves the safe use of the equipment.

[0035] Simultaneously, when larger particles enter the retention tube 115, the water pump 311 is activated to draw external water through the inlet pipe 312, and then delivers it through the outlet pipe 313 into the diversion pump 314. The water from the diversion pump 314 is then sprayed from several atomizing nozzles 315, extinguishing the larger particles. Meanwhile, sparks entering the retention tube 115 land on the surface of the spiral blades 316, increasing the particle retention time and providing more time for extinguishing the sparks. This significantly improves the equipment's spark extinguishing effect and reduces the risk of sparks. The system eliminates the risk of fire and explosion. Simultaneously, the spray washing process removes harmful substances from the flue gas, lowers its temperature, and reduces environmental pollution. Furthermore, the smooth surface of the spiral blades 316 reduces the accumulation of sparks. Extinguished sparks are collected in the collection box 117 via the retention pipe 115. The catcher body 111, retention pipe 115, and collection box 117 are all connected via flange 116, enabling a modular design that facilitates disassembly, cleaning, and maintenance.

[0036] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0037] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A combined Mars capture device, characterized in that, The device includes a trap body (111), an air inlet (112) welded to the top of the trap body (111), a connecting pipe (114) connected to the bottom of the trap body (111), support frames (113) welded to the left and right sides of the bottom of the trap body (111), a retention pipe (115) connected to the side of the connecting pipe (114) away from the trap body (111), and a collection box (117) connected to the end of the retention pipe (115) away from the connecting pipe (114). It also includes... A filter section (2) is installed inside the trap body (111) and is used to filter the flue gas entering the trap body (111); and: Cooling section (3), which is installed at the bottom of the catcher body (111), is used to spray and extinguish larger sparks filtered out inside the catcher body (111); The capture device body (111), the retention tube (115), and the collection box (117) are all connected by a flange (116), which makes it convenient for staff to disassemble, clean, or maintain the equipment.

2. The combined Mars capture device according to claim 1, characterized in that, The filter section (2) includes a vibration filter assembly (21), which is installed inside the capture body (111). The vibration filter assembly (21) filters the flue gas inside the capture body (111) by vibration filtration. The dust collection component (22) is installed on the left side of the vibration filter component (21). The dust collection component (22) creates a negative pressure inside the capture body (111) to absorb the smoke inside the capture body (111). Among them, the filtration is carried out by the vibration of the vibration filter assembly (21), which vibrates while filtering the flue gas, thereby reducing the clogging of the filter medium by impurities.

3. A combined Mars capture device according to claim 2, characterized in that, The cooling section (3) includes a spray assembly (31), which is installed inside the connecting pipe (114). The spray assembly (31) is used to spray and extinguish larger sparks, thereby improving the extinguishing effect and enhancing the safety of the production environment. The water source used by the spray assembly (31) is an external water source, so the spray assembly (31) needs to be connected to the external water source during use.

4. A combined Mars capture device according to claim 3, characterized in that, The vibration filter assembly (21) includes a filter plate (211). Several protrusions (212) are welded to the left side of the filter plate (211). A rotating rod (213) is provided on the left side of the filter plate (211). An impact rod (214) is welded to the side of the rotating rod (213) close to the filter plate (211). The side of the impact rod (214) away from the rotating rod (213) contacts the side of the protrusion (212) away from the filter plate (211). Support rods (215) are slidably connected to the four corners inside the filter plate (211). Springs (216) are sleeved on the outer surface of several support rods (215). Fixing blocks (217) are connected to the side of several springs (216) away from the filter plate (211). Among them, the side of several springs (216) away from the fixing block (217) is connected to the side of the filter plate (211) away from the protrusion (212), and the side of several fixing blocks (217) away from each other is welded to the inner wall of the catcher body (111).

5. A combined Mars capture device according to claim 4, characterized in that, The dust collection assembly (22) includes a motor (221), a support frame two (223) is welded to the right side of the motor (221), the outer ring of the support frame two (223) is welded to the inner wall of the capture body (111), a rotating shaft (222) is rotatably connected inside the support frame two (223), and an impeller (224) is provided on the side of the support frame two (223) away from the motor (221). The impeller (224) is welded to the outer surface of the shaft (222), the right output end of the motor (221) is connected to the left side of the shaft (222) via a coupling, the shaft (222) passes through the support frame (223) and extends to the left side, and the rotating rod (213) is welded to the outer surface of the shaft (222).

6. A combined Mars capture device according to claim 5, characterized in that, The spray assembly (31) includes a water pump (311). The bottom of the water pump (311) is connected to a flange (116) located on the surface of the connecting pipe (114) via a fixed seat. The water pump (311) is connected to an inlet pipe (312) at its inlet end and to an outlet pipe (313) at its outlet end. A diversion water pump (314) is welded to the inner wall of the connecting pipe (114). A plurality of atomizing nozzles (315) are installed at the outlet end of the diversion water pump (314). The inlet end of the diversion water pump (314) is connected to the side of the outlet pipe (313) away from the water pump (311). A spiral blade (316) is welded to the inner wall of the retention pipe (115). The surface of the spiral blade (316) is smooth, which facilitates the flow of particles and reduces the accumulation of particles.

Images