A kind of crushing device frame for thermal insulation mortar production
By designing a crushing device frame with supporting mechanisms, crushing components, and anti-clogging components, the problem of the crushed product particle size not meeting the requirements was solved, achieving efficient crushing and screening, and improving the production efficiency and quality of thermal insulation mortar.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YANCHENG FUBANG NEW BUILDING MATERIALS CO LTD
- Filing Date
- 2025-06-30
- Publication Date
- 2026-07-07
AI Technical Summary
In existing crushing equipment, some of the crushed products do not meet the particle size requirements, which means that the material needs to be returned to the crusher for further crushing. This increases the number of production cycles, reduces production efficiency, prolongs the production cycle, and affects the performance and construction effect of thermal insulation mortar.
A crushing device frame including a support mechanism, crushing components, and anti-clogging components was designed. The material is conveyed by a spiral auger, and crushed and ground by a combination of drums and grinding shafts, combined with the vibration screening of the screen, to achieve efficient crushing and screening of materials and prevent clogging.
It improved crushing efficiency, ensured that the particle size of the crushed products met the requirements, reduced the number of cycles, improved production efficiency and mortar quality, and shortened the production cycle.
Smart Images

Figure CN224462870U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of mortar production technology, and in particular relates to a crushing device frame for thermal insulation mortar production. Background Technology
[0002] In the booming development of the construction industry, mortar, as an indispensable basic material, is widely used in various construction projects, from residential construction to the creation of commercial complexes, from infrastructure construction to the restoration of ancient buildings. Mortar plays a key role in bonding, filling and leveling. However, the performance of mortar is closely related to the crushing quality of raw materials, which makes mortar crushing equipment a focus of industry attention.
[0003] Because some of the crushed products may not meet the particle size requirements, some materials need to be returned to the crusher for further crushing, which increases the number of times the material is recycled in the production process, reduces production efficiency, prolongs the production cycle, and affects the performance and construction effect of the thermal insulation mortar. Summary of the Invention
[0004] The purpose of this utility model is to provide a crushing device frame for the production of thermal insulation mortar. By setting up crushing components, it solves the problem that some crushed products may not meet the particle size requirements, and some materials need to be returned to the crusher for further crushing, which increases the number of times materials are recycled in the production process, reduces production efficiency, prolongs the production cycle, and affects the performance and construction effect of thermal insulation mortar.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model is a crushing device frame for producing thermal insulation mortar, including a support mechanism. The support mechanism includes a box body, a feed pipe fixedly connected to the back of the box body, a spiral auger installed inside the feed pipe, a feed inlet fixedly connected to the top of the feed pipe, a discharge outlet fixedly connected to the bottom of the box body, and a crushing component and an anti-blocking component installed inside the box body.
[0007] Furthermore, the crushing assembly includes a motor 1 fixedly connected to the front of the housing. The output end of the motor 1 is fixedly connected to a rotating rod 1 via a coupling. The rotating rod 1 penetrates the housing and extends into the feed pipe, where it is fixedly connected to a spiral auger. Several crushing rods are fixedly connected to the outer surface of the rotating rod 1. A drum is installed inside the housing. A gear ring is fixedly connected to the front of the drum, and an annular track is rotatably connected to the back of the drum. The annular track is fixedly connected to the housing. A motor 2 is fixedly connected to the front of the housing. The output end of the motor 2 is fixedly connected to a gear 1 via bolts. The gear 1 and the gear ring mesh with each other. When the motor 1 operates, it transmits power to the rotating rod 1, causing the rotating rod 1 to rotate. The rotating rod 1 penetrates the housing, extends into the feed pipe, and is fixed to the spiral auger. The rotation of the rotating rod 1 drives the spiral auger to rotate as well, allowing the spiral auger to transport the material fed into the feed inlet into the drum.
[0008] Furthermore, guide plates are fixedly connected to the left and right sides of the inner wall of the box, and rotating rod two and rotating rod four are rotatably connected at the center of the box. Grinding shaft one is fixedly connected to the outer surface of rotating rod two, and grinding shaft two is fixedly connected to the outer surface of rotating rod four. The mortar that has been initially crushed falling from the drum will fall between grinding shaft one and grinding shaft two. At this time, grinding shaft one and grinding shaft two rotate relative to each other, and the interaction between the two will further grind the mortar, making the mortar particles finer, thereby improving the quality of the mortar and achieving the expected processing effect.
[0009] Furthermore, a gear two is fixedly connected to the outer surface of the rotating rod four, a support frame is fixedly connected to the top of the support mechanism, a motor three is fixedly connected to the inner wall of the support frame, the output end of the motor three is fixedly connected to the rotating rod two through a coupling, and a gear three is fixedly connected to the front of the rotating rod two, with the gear three meshing with the gear two; when the motor three starts and drives the rotating rod two to rotate, the gear three will rotate accordingly. Since the gear three meshes with the gear two fixed to the outer surface of the rotating rod four, the rotation of the gear three will transmit power to the gear two, thereby driving the rotating rod four to rotate.
[0010] Furthermore, the anti-clogging component includes a screen disposed below the grinding shaft, a support frame below the screen, a fixing rod fixedly connected to the left and right sides of the support frame, a second support frame below the support frame, both the first and second support frames being fixedly connected to the housing, and sliding rods fixedly connected to the four bottom corners of the screen, with springs sleeved on the sliding rods; the screen screen filters the material, distinguishing between large and small particles, allowing only small particles that meet the requirements to continue falling through the screen, while large particles remaining on the screen await further processing or cleaning.
[0011] Furthermore, the four sliding rods slide through the support frame one, and the tops of the four sliding rods are fixedly connected to the bottom of the screen. The bottoms of the sliding rods extend to the top of the support frame two and are fixedly connected. The sliding rods provide a stable support structure for the screen, ensuring that the screen can be in the right position so that the material falling from the grinding shaft one and grinding shaft two can accurately fall onto the screen for screening.
[0012] Furthermore, a rotating rod three is installed inside the housing. The front and back of the rotating rod three are rotatably connected to the housing. Cams are fixedly connected to both the front and back of the rotating rod three. A second pulley is fixedly connected to the back of the rotating rod three, and a first pulley is fixedly connected to the back of the rotating rod two. A belt is connected to the outer sides of both pulleys one and two. The cams are fixed to the front and back of the rotating rod three. When the rotating rod three rotates under the drive of the second pulley, the cams also rotate. During rotation, the contact point and pressure between the cam and the support frame one continuously change.
[0013] Furthermore, a cleaning groove is provided on the left side of the box, and a baffle is installed on the outside. A discharge port is fixedly connected to the bottom of the box. The discharge port is located at the bottom of the box. After grinding and screening, the material that meets the particle size requirements will fall to the bottom of the box through the screen and finally be discharged from the discharge port. This allows the processed material to leave the processing equipment smoothly.
[0014] This utility model has the following beneficial effects:
[0015] This utility model, through the setting of a crushing component, specifically, in use, the operator starts motor one, which drives several crushing rods and the auger to rotate via rotating rod one. At the same time, motor two is started, which drives gear ring one via gear one, causing the drum to rotate in the opposite direction to rotating rod one. Due to the annular track at the other end of the drum, the rotation is more stable. The material is put into the feed inlet and fed into the drum by the auger. When the crushed mortar falls through the guide plate, motor three is started, which drives gear three via gear two, causing grinding shaft one and grinding shaft two to rotate, further finely grinding the falling material, making the mortar particles finer, and achieving the expected processing effect.
[0016] This invention incorporates an anti-clogging component. Specifically, the rotation of the second rotating rod drives the first pulley, which in turn rotates the second pulley via a belt, causing the connected third rotating rod to rotate. The cam on the third rotating rod rotates accordingly. During rotation, the contact point and pressure between the cam and the support frame change continuously. When the protruding part of the cam contacts the support frame, it generates downward pressure, causing the support frame to move down. When the non-protruding part contacts the support frame, the pressure decreases, and the support frame returns to its original position under the elastic action of the spring. It then vibrates by colliding with the screen through the fixed rod. The support frame slides on the slide bar, resulting in more stable and linear motion. The continuous rotation of the cam causes the support frame to move up and down repeatedly, causing the screen to vibrate continuously. The material, after being ground by the first and second grinding shafts, falls onto the screen. The vibration accelerates screening and prevents clogging. Residual material can be cleaned by opening the cleaning trough.
[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the rear cross-sectional structure of the present invention;
[0021] Figure 3 This is a schematic diagram of the structure of the crushing component of this utility model;
[0022] Figure 4 This is a schematic diagram of the left cross-sectional structure of this utility model;
[0023] Figure 5 This is a schematic diagram of the anti-clogging component of this utility model.
[0024] The attached diagram lists the components represented by each number as follows:
[0025] 1. Support mechanism; 111. Box body; 112. Cleaning trough; 113. Discharge port; 114. Feed port; 115. Feed pipe; 116. Spiral auger; 2. Crushing assembly; 21. Motor 1; 22. Rotating rod 1; 23. Crushing rod; 24. Drum; 25. Gear ring; 26. Circular track; 27. Gear 1; 28. Motor 2; 29. Guide plate; 291. Motor 3; 292. Gear 2; 293. Gear 3; 294. Rotating rod 2; 295. Grinding shaft 1; 296. Rotating rod 4; 297. Grinding shaft 2; 3. Anti-clogging assembly; 31. Pulley 1; 32. Belt; 33. Pulley 2; 34. Rotating rod 3; 35. Support frame 1; 36. Support frame 2; 37. Slide rod; 38. Spring; 39. Cam; 391. Fixing rod; 392. Screen. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0027] Please see Figures 1-5 As shown, this utility model is a crushing device frame for producing thermal insulation mortar, including a support mechanism 1. The support mechanism 1 includes a box 111. A feed pipe 115 is fixedly connected to the back of the box 111. A spiral auger 116 is installed inside the feed pipe 115. A feed inlet 114 is fixedly connected to the top of the feed pipe 115. A discharge outlet 113 is fixedly connected to the bottom of the box 111. A crushing component 2 and an anti-blocking component 3 are installed inside the box 111.
[0028] The crushing assembly 2 includes a motor 21 fixedly connected to the front of the housing 111. The output end of the motor 21 is fixedly connected to a rotating rod 22 via a coupling. The rotating rod 22 passes through the housing 111 and extends into the feed pipe 115, where it is fixedly connected to the auger 116. Several crushing rods 23 are fixedly connected to the outer surface of the rotating rod 22. A drum 24 is installed inside the housing 111. A gear ring 25 is fixedly connected to the front of the drum 24, and a ring track 26 is rotatably connected to the back of the drum 24. The ring track 26 is fixedly connected to the housing 111. A second motor 28 is fixedly connected to the front of the housing 111. A gear 27 is fixedly connected to the output end of the second motor 28 via bolts. The gear 27 and the gear ring 25 are meshed together. When the operator starts the motor 21, the rotating rod 22 drives the crushing rods 23 and the auger 116 to rotate. Simultaneously, motor 28 is started, driving gear ring 25 via gear 27, causing drum 24 and rotating rod 22 to rotate in opposite directions. The rotation is more stable due to the annular track 26 at the other end of drum 24. Material is placed in auger 116 and fed into drum 24. As the crushed mortar falls through guide plate 29, motor 291 is started, driving gear 293 via gear 292, causing grinding shaft 1 295 and grinding shaft 2 297 to rotate, further refining the falling material and making the mortar particles finer, achieving the desired processing effect.
[0029] Guide plates 29 are fixedly connected to the left and right sides of the inner wall of the housing 111. Rotating rod 294 and rotating rod 296 are rotatably connected at the center of the housing 111. Grinding shaft 295 is fixedly connected to the outer surface of rotating rod 294, and grinding shaft 295 is fixedly connected to the outer surface of rotating rod 296.
[0030] Gear 292 is fixedly connected to the outer surface of the rotating rod 296. A support frame is fixedly connected to the top of the support mechanism 1. Motor 3 291 is fixedly connected to the inner wall of the support frame. The output end of motor 3 291 is fixedly connected to the rotating rod 294 through a coupling. Gear 3 293 is fixedly connected to the front of the rotating rod 294. Gear 3 293 meshes with gear 2 292.
[0031] The anti-clogging component 3 includes a screen 392 located below the grinding shaft 295. A support frame 35 is located below the screen 392. Fixing rods 391 are fixedly connected to the top left and right sides of the support frame 35. A support frame 36 is located below the support frame 35. The outer side of the support frame 36 is fixedly connected to the inner wall of the housing 111. Slide rods 37 are fixedly connected to the four corners of the bottom of the screen 392. Springs 38 are sleeved on the slide rods 37. The springs 38 extend to the bottom of the screen 392 and are fixedly connected to the screen 392.
[0032] Four sliding rods 37 slide through the support frame 1 35, and the bottom of the sliding rods 37 extend to the top of the support frame 2 36 for fixed connection.
[0033] The bottom of the screen 392 is provided with a rotating rod 34. The front and back of the rotating rod 34 are rotatably connected to the box 111. The front and back of the rotating rod 34 are fixedly connected with cams 39. The back of the rotating rod 34 is fixedly connected with a pulley 23. The back of the rotating rod 294 is fixedly connected with a pulley 11. A belt 32 is connected to the outer side of the pulley 11 and the pulley 23.
[0034] A cleaning groove 112 is provided on the left side of the box 111, and a baffle is installed on the outside of 112. A discharge port 113 is fixedly connected to the bottom of the box 111. Specifically, the rotation of the rotating rod 294 drives the pulley 31, which in turn drives the pulley 33 to rotate via the belt 32, thereby driving the rotating rod 34 connected to it to rotate. The cam 39 on the rotating rod 34 rotates accordingly. During the rotation, the contact point and pressure between the cam 39 and the support frame 35 change continuously. When its protruding part contacts the support frame 35, it generates downward pressure, causing the support frame 35 to... The pressure decreases when the non-protruding part contacts the screen, and the support frame 35 returns to its original position under the elastic action of the spring 38. It then vibrates by colliding with the screen 392 through the fixed rod 391. The support frame 35 slides on the slide rod 37, making the movement more stable and linear. The cam 39 rotates continuously, causing the support frame 35 to move up and down repeatedly, making the screen 392 vibrate continuously. The material falls onto the screen 392 after being ground by the grinding shaft 295 and the grinding shaft 297. The vibration can accelerate screening and prevent clogging. Residual material can be cleaned by opening the cleaning groove 112.
[0035] A specific application of this embodiment is as follows: During use, the operator starts motor 21, which drives several crushing rods 23 to rotate via rotating rod 22. Simultaneously, rotating rod 22 drives the auger 116 to rotate. Then, motor 28 is started, which drives gear ring 25 to rotate via gear 27. Gear ring 25 drives drum 24 to rotate in the opposite direction to rotating rod 22. Because drum 24 and crushing rods 23 rotate in opposite directions, the crushing efficiency is higher. Since an annular track 26 is provided at the other end of drum 24, the rotation of drum 24 is more stable. At this time, the material is placed into the auger... The auger 116 conveys the material into the drum 24. When the crushed mortar falls from the drum 24, it falls downward through the guide plate 29. At this time, the motor 291 is started, which drives the gear 293 to rotate through the gear 292. As the gears 292 and 293 rotate, when the material falls downward between the grinding shaft 1 295 and the grinding shaft 2 297, it will be ground more finely by the action of the grinding shaft 1 295 and the grinding shaft 2 297, thereby achieving a finer grinding process for the mortar, making the mortar particles finer and achieving the expected processing effect.
[0036] When the upper rotating rod 294 rotates, it drives the pulley 31 to rotate, which in turn drives the lower pulley 33 to rotate via the belt 32. Since the rotating rod 34 is connected to the pulley 33, it is also driven to rotate by the pulley 33. At this time, the cam 39 on the rotating rod 34 rotates accordingly. During this rotation, the contact point and pressure with the support frame 35 continuously change. When the protruding part of the cam 39 contacts the support frame 35, it generates a downward force, causing the support frame 35 to move downwards. When the non-protruding part of the cam 39 rotates to contact the support frame 35, the pressure decreases, and the support frame 35 returns to its original position under the elastic action of the spring 38. The screen 392 vibrates due to the collision of the fixed rod 391 with the screen. The support frame 35 slides on the slide rod 37 during movement, making the movement of the support frame 35 more stable and linear. The rotating rod 34 drives the cam 39 to rotate continuously, causing the support frame 35 to move up and down continuously, thus continuously colliding and vibrating the screen 392. When the material falls onto the screen 392 after being ground by the grinding shaft 295 and the grinding shaft 297, it can effectively screen particles of different sizes. Vibration can speed up the screening efficiency and also prevent clogging. The material remaining on the screen 392 can be cleaned by opening the cleaning groove 112.
[0037] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0038] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A crushing device frame for producing thermal insulation mortar, characterized in that: The support mechanism (1) includes a housing (111), a feed pipe (115) is fixedly connected to the back of the housing (111), a spiral auger (116) is provided inside the feed pipe (115), a feed inlet (114) is fixedly connected to the top of the feed pipe (115), a discharge outlet (113) is fixedly connected to the bottom of the housing (111), and a crushing component (2) and an anti-blocking component (3) are provided inside the housing (111). The crushing assembly (2) includes a motor (21) fixedly connected to the front of the housing (111). The output end of the motor (21) is fixedly connected to a rotating rod (22) via a coupling. The rotating rod (22) passes through the housing (111) and extends into the feed pipe (115) and is fixedly connected to a spiral auger (116). Several crushing rods (23) are fixedly connected to the outer surface of the rotating rod (22). A drum (24) is provided inside the housing (111). A gear ring (25) is fixedly connected to the front of the drum (24). A ring track (26) is rotatably connected to the back of the drum (24). The ring track (26) is fixedly connected to the housing (111). A motor (28) is fixedly connected to the front of the housing (111). A gear (27) is fixedly connected to the output end of the motor (28) via bolts. The gear (27) and the gear ring (25) are meshed together. The inner wall of the box (111) is fixedly connected to the left and right sides of the guide plate (29). The center of the box (111) is rotatably connected to the rotating rod two (294) and the rotating rod four (296). The outer surface of the rotating rod two (294) is fixedly connected to the grinding shaft one (297), and the outer surface of the rotating rod four (296) is fixedly connected to the grinding shaft two (295).
2. The crushing device frame for producing thermal insulation mortar according to claim 1, characterized in that, Gear 2 (292) is fixedly connected to the outer surface of the rotating rod 4 (296). A support frame is fixedly connected to the back of the housing (111). Motor 3 (291) is fixedly connected to the inner wall of the support frame. The output end of motor 3 (291) is fixedly connected to rotating rod 2 (294) through a coupling. Gear 3 (293) is fixedly connected to the front of rotating rod 2 (294). Gear 3 (293) meshes with gear 2 (292).
3. The crushing device frame for producing thermal insulation mortar according to claim 2, characterized in that, The anti-clogging component (3) includes a screen (392) set below the grinding shaft (297), a support frame (35) set below the screen (392), a fixing rod (391) fixedly connected to the top left and right sides of the support frame (35), a support frame (36) set below the support frame (35), the outer side of the support frame (36) fixedly connected to the inner wall of the box (111), a sliding rod (37) fixedly connected to the bottom four corners of the screen (392), a spring (38) sleeved on the sliding rod (37), the top of the spring (38) fixedly connected to the bottom of the screen (392), and the bottom of the spring (38) fixedly connected to the top of the support frame (35).
4. The crushing device frame for producing thermal insulation mortar according to claim 3, characterized in that, The four slide rods (37) slide through the first support frame (35), and the bottom of the slide rods (37) extends to the top of the second support frame (36) for fixed connection.
5. The crushing device frame for producing thermal insulation mortar according to claim 4, characterized in that, The bottom of the screen (392) is provided with a rotating rod three (34). The front and back of the rotating rod three (34) are rotatably connected to the box (111). The front and back of the rotating rod three (34) are fixedly connected with cams (39). The back of the rotating rod three (34) is fixedly connected with a pulley two (33). The back of the rotating rod two (294) is fixedly connected with a pulley one (31). The pulley one (31) and pulley two (33) are connected by a belt (32) on the outside.
6. The crushing device frame for producing thermal insulation mortar according to claim 5, characterized in that, The left side of the box (111) is provided with a cleaning groove (112), and a baffle is installed on the outside of the cleaning groove (112). The bottom of the box (111) is fixedly connected with a discharge port (113).