A device for on-site brushing of a special-shaped steel component
By designing a grouped unit-type coating assembly and a motor-controlled coating device for irregularly shaped steel components, the uniformity and efficiency of coating were improved, solving the problems of uneven coating, low efficiency, and inconvenient adjustment for irregularly shaped steel components.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENAN TAIYUAN DECORATING DESIGN ENG CO LTD
- Filing Date
- 2025-07-28
- Publication Date
- 2026-07-07
AI Technical Summary
Existing coating devices for irregularly shaped steel components suffer from problems such as uneven coating, low efficiency, and inconvenience in adjustment.
A field coating device for irregularly shaped steel components was designed, including a collection box, a spacing adjustment device, an angle adjustment device, and a coating device. It is divided into multiple sets of unit-type coating components, and the lifting and angle adjustment of the coating parts are realized by using a second motor to control the rotation of the screw. With the help of the feeding module, efficient coating is achieved.
It improves the uniformity and efficiency of coating, facilitates the quick replacement and angle adjustment of steel components of different sizes, and solves the problems of uneven coating and inconvenient adjustment.
Smart Images

Figure CN224463042U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of coating device technology, specifically a field coating device for irregularly shaped steel components. Background Technology
[0002] A coating device is a piece of equipment used for automatically or semi-automatically applying paint, waterproofing materials, or other coatings. It is widely used in construction, industry, agriculture, and many other fields. Its main purpose is to improve coating efficiency, reduce manual labor intensity, and ensure consistent coating quality. In agriculture, tree borer control equipment also integrates coating functions for spraying pesticides. These coating devices typically include a feeding system, a coating mechanism, a drive unit, and a control system, achieving efficient and precise coating operations through automated operation.
[0003] A profile steel surface coating device, as disclosed in publication number CN210846996U, includes a first main support assembly connecting plate. The angle between the lower end face and the right end face of the first main support assembly connecting plate is 102 degrees. A second main support assembly connecting plate is symmetrically located to the right of the first main support assembly connecting plate. The angle between the right end face of the first main support assembly connecting plate and the left end face of the second main support assembly connecting plate is 24 degrees. The upper front ends of the first and second main support assembly connecting plates are connected by a first stabilizing connecting protective plate with a trapezoidal shape. The advantages of this invention are: it prevents paint splashing during the coating process, improving the safety of operators during manual coating and providing reliable protection for the surrounding operating environment.
[0004] The aforementioned devices suffer from uneven coating, low efficiency, and inconvenience in adjusting irregularly shaped steel components during use. Therefore, we propose an on-site coating device for irregularly shaped steel components to solve the problems mentioned above. Utility Model Content
[0005] The purpose of this utility model is to provide a field coating device for irregularly shaped steel components, so as to solve the problems of uneven coating, low efficiency and inconvenience of adjustment in existing coating devices for irregularly shaped steel components mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a field coating device for irregularly shaped steel components, comprising a collection box, a first guide groove provided at the upper end of the collection box, two sets of the first guide grooves being symmetrically arranged on both sides of the upper end of the collection box, a spacing adjustment device being provided in each set of the first guide grooves, an angle adjustment device being provided at the upper end of each set of the spacing adjustment devices, a second guide groove being provided at the upper end of the angle adjustment device, a coating device being provided in the second guide groove, and a feeding module being provided on one side of the coating device.
[0007] Preferably, the spacing adjustment device includes a positive and negative lead screw, a third motor and a moving block. The positive and negative lead screw is disposed in a first guide groove. Two sets of moving blocks are symmetrically arranged on the front and rear sides of the positive and negative lead screw. The front end of the positive and negative lead screw passes through and extends to the outside of the collection box. The front end of the positive and negative lead screw is provided with a third motor.
[0008] Preferably, the angle adjustment device includes a first motor, a connecting block, a connecting rod, and a connecting member. There are four sets of connecting blocks, all of which are located on the upper end of the moving block. A connecting rod is provided between the left and right sets of connecting blocks. A connecting member is provided inside the connecting rod and is fixedly connected to the connecting member.
[0009] Preferably, the second guide groove is provided in eight groups and is evenly distributed on the upper surface of the connector.
[0010] Preferably, the coating device includes a second motor, a screw, a connecting seat, and a coating component. The connecting seat is guided and connected to a second guide groove, and the connecting seat is bolted to a connecting component. The upper end of the connecting seat is provided with a second motor, and the lower end of the second motor is provided with a screw. The lower end of the screw passes through and extends into the connecting seat, and a coating component is provided on the outside of the screw. The coating component is guided and connected to the connecting seat.
[0011] Preferably, the feeding module includes a peristaltic pump, a delivery pipe, and a corrugated pipe. The peristaltic pump is located at the upper end of the connecting seat, the delivery pipe is located at the rear end of the peristaltic pump, and the corrugated pipe is located at the lower end of the peristaltic pump. The corrugated pipe is connected to the coating component pipe.
[0012] Preferably, a filter plate is provided at the bottom of the collection box, and a drain pipe is provided at the lower end of the filter plate.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] (1) This utility model divides the coating device into multiple sets of unit coating components. The surface of steel components is coated by multiple sets of unit coating components. Individual coating components can be controlled to perform surface coating, which greatly increases the overall work efficiency. When facing steel components of different sizes, the coating components can be quickly replaced by removing the bolts, thus solving the problem of uneven coating and low efficiency when facing irregular steel components.
[0015] (2) By setting a second motor in the coating assembly, the screw is controlled to rotate by the second motor, thereby realizing the lifting and lowering of the coating component. Different groups of unit coating assemblies can be controlled to lift and lower, which is convenient for adjustment. With the angle adjustment device set at the rear of the coating device, the coating angle can be adjusted, which greatly increases the overall adjustment range and solves the problem of inconvenient adjustment. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a cross-sectional view of the present invention;
[0018] Figure 3 This diagram shows the angle adjustment device and spacing adjustment device of this utility model at the position of collection box 1;
[0019] Figure 4 This is a diagram illustrating the feeding module of this utility model;
[0020] In the diagram: 1. Collection box; 2. Angle adjustment device; 21. First motor; 22. Connecting block; 23. Connecting rod; 24. Connecting part; 3. Painting device; 31. Second motor; 32. Screw; 33. Painting part; 4. Spacing adjustment device; 41. Positive and negative lead screw; 42. Third motor; 43. Moving block; 5. Filter plate; 6. Drain pipe; 7. First guide groove; 8. Second guide groove; 9. Feeding module; 91. Peristaltic pump; 92. Conveying pipe; 93. Corrugated pipe; 10. Connecting seat. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0022] Please see Figure 1-4This utility model provides an embodiment of an on-site coating device for irregularly shaped steel components, including a collection box 1. The collection box 1 has a first guide groove 7 at its upper end. Two sets of the first guide grooves 7 are symmetrically arranged on both sides of the upper end of the collection box 1. Each set of the first guide grooves 7 is equipped with a spacing adjustment device 4. An angle adjustment device 2 is located at the upper end of each set of spacing adjustment devices 4. A second guide groove 8 is located at the upper end of each angle adjustment device 2. A coating device 3 is installed within the second guide groove 8. A feeding module 9 is located on one side of the coating device 3. By dividing the coating device 3 into multiple unit-type coating components, the surface of the steel component can be coated using these multiple unit-type coating components. The independent control of individual brushing components for surface coating greatly increases overall work efficiency. When dealing with steel components of different sizes, the brushing components can be quickly replaced by removing bolts, thus solving the problems of uneven coating and low efficiency when dealing with irregularly shaped steel components. By setting a second motor 31 inside the brushing component, the screw 32 is rotated by the second motor 31, thereby realizing the lifting and lowering of the brushing component 33. Different groups of unit-type brushing components can be controlled to lift and lower, which is convenient for adjustment. In conjunction with the angle adjustment device 2 set at the rear end of the brushing device 3, the brushing angle can be adjusted, which greatly increases the overall adjustment range and solves the problem of inconvenient adjustment.
[0023] Please see Figure 3 The spacing adjustment device 4 includes a positive and negative lead screw 41, a third motor 42, and a moving block 43. The positive and negative lead screw 41 is set in the first guide groove 7. Two sets of moving blocks 43 are symmetrically arranged on the front and rear sides of the positive and negative lead screw 41. The front end of the positive and negative lead screw 41 passes through and extends to the outside of the collection box 1. The third motor 42 is set at the front end of the positive and negative lead screw 41. The spacing adjustment device 4 controls the spacing between the two opposing brushing devices 3.
[0024] Please see Figure 3 The angle adjustment device 2 includes a first motor 21, a connecting block 22, a connecting rod 23, and a connector 24. There are four sets of connecting blocks 22, all of which are located on the upper end of the moving block 43. A connecting rod 23 is provided between the left and right sets of connecting blocks 22. A connector 24 is provided inside the connecting rod 23 and is fixedly connected to the connector 24. The angle of the coating device 3 can be adjusted by the angle adjustment device 2.
[0025] Please see Figure 1 The second guide groove 8 is provided in eight sets and is evenly distributed on the upper surface of the connector 24, which facilitates the installation and replacement of the coating part 33.
[0026] Please see Figure 4The coating device 3 includes a second motor 31, a screw 32, a connecting seat 10, and a coating component 33. The connecting seat 10 is guided and connected to the second guide groove 8, and the connecting seat 10 is bolted to the connecting component 24. The second motor 31 is provided at the upper end of the connecting seat 10, and the screw 32 is provided at the lower end of the second motor 31. The lower end of the screw 32 passes through and extends into the connecting seat 10. The coating component 33 is provided on the outer side of the screw 32, and the coating component 33 is guided and connected to the connecting seat 10 to perform coating treatment on the surface of the irregular steel component.
[0027] Please see Figure 4 The feeding module 9 includes a peristaltic pump 91, a delivery pipe 92, and a corrugated pipe 93. The peristaltic pump 91 is located at the upper end of the connecting seat 10. The delivery pipe 92 is located at the rear end of the peristaltic pump 91, and the corrugated pipe 93 is located at the lower end of the peristaltic pump 91. The corrugated pipe 93 is connected to the coating part 33 to feed the coating part 33.
[0028] Please see Figure 2 The bottom of the collection box 1 is equipped with a filter plate 5, and the lower end of the filter plate 5 is equipped with a drain pipe 6 to collect and process excess paint.
[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A field coating device for irregularly shaped steel components, comprising a collection box (1), characterized in that: The upper end of the collection box (1) is provided with a first guide groove (7). There are two sets of the first guide groove (7), which are symmetrically arranged on both sides of the upper end of the collection box (1). A spacing adjustment device (4) is provided in both sets of the first guide groove (7). An angle adjustment device (2) is provided at the upper end of the two sets of the spacing adjustment device (4). A second guide groove (8) is provided at the upper end of the angle adjustment device (2). A coating device (3) is provided in the second guide groove (8). A feeding module (9) is provided on one side of the coating device (3).
2. The on-site coating device for irregularly shaped steel components according to claim 1, characterized in that: The spacing adjustment device (4) includes a positive and negative lead screw (41), a third motor (42) and a moving block (43). The positive and negative lead screw (41) is set in the first guide groove (7). Two sets of moving blocks (43) are symmetrically arranged on the front and rear sides of the positive and negative lead screw (41). The front end of the positive and negative lead screw (41) passes through and extends to the outside of the collection box (1). The front end of the positive and negative lead screw (41) is provided with a third motor (42).
3. The on-site coating device for irregularly shaped steel components according to claim 2, characterized in that: The angle adjustment device (2) includes a first motor (21), a connecting block (22), a connecting rod (23), and a connector (24). There are four sets of connecting blocks (22), all of which are located on the upper end of the moving block (43). A connecting rod (23) is provided between the left and right sets of connecting blocks (22). A connector (24) is provided inside the connecting rod (23) and is fixedly connected to the connector (24).
4. The on-site coating device for irregularly shaped steel components according to claim 3, characterized in that: The second guide groove (8) is provided in eight groups and is evenly distributed on the upper surface of the connector (24).
5. The on-site coating device for irregularly shaped steel components according to claim 4, characterized in that: The coating device (3) includes a second motor (31), a screw (32), a connecting seat (10), and a coating component (33). The connecting seat (10) is guided and connected to the second guide groove (8). The connecting seat (10) is bolted to the connecting component (24). The upper end of the connecting seat (10) is provided with the second motor (31). The lower end of the second motor (31) is provided with the screw (32). The lower end of the screw (32) passes through and extends into the connecting seat (10). The outer side of the screw (32) is provided with the coating component (33). The coating component (33) is guided and connected to the connecting seat (10).
6. The on-site coating device for irregularly shaped steel components according to claim 5, characterized in that: The feeding module (9) includes a peristaltic pump (91), a delivery pipe (92) and a corrugated pipe (93). The peristaltic pump (91) is located at the upper end of the connecting seat (10). The delivery pipe (92) is located at the rear end of the peristaltic pump (91). The corrugated pipe (93) is located at the lower end of the peristaltic pump (91). The corrugated pipe (93) is connected to the coating component (33) via a pipe.
7. The on-site coating device for irregularly shaped steel components according to claim 6, characterized in that: The bottom of the collection box (1) is provided with a filter plate (5), and the lower end of the filter plate (5) is provided with a drain pipe (6).