Special wear-resistant roller device for furniture board decorative paper

Abstract

This utility model relates to a wear-resistant roller device for decorative paper on furniture boards, belonging to the field of furniture board decorative paper processing technology. It includes a processing base plate, on the top of which two mounting plates are fixedly installed. Each of the two mounting plates has a sliding horizontal plate on its top. A pressure shaft is rotatably installed between the two horizontal plates, and a pressure roller is fixedly installed on the surface of the pressure shaft. A cleaning shaft is rotatably installed between the two horizontal plates, and a cleaning brush is fixedly installed on the surface of the cleaning shaft, with the cleaning brush contacting one side of the pressure roller. A dust collection assembly is provided between the two horizontal plates. This wear-resistant roller device for decorative paper on furniture boards, by providing a cleaning brush on one side of the pressure roller, brushes off impurities from the surface of the pressure roller, which are then extracted into a dust collection bin by a dust hood, preventing impurities from adhering to the surface of the pressure roller and preventing wrinkles and dents on the decorative paper.

Description

Technical Field

[0001] This utility model relates to the field of furniture board decorative paper processing technology, specifically to a wear-resistant roller material device for furniture board decorative paper. Background Technology

[0002] Furniture board decorative paper is a functional paper product used to decorate the surface of boards, significantly enhancing the aesthetics and durability of furniture. It comes in various types, with melamine-faced paper being the most common. It is bonded to the board under high temperature and pressure, offering wear resistance, scratch resistance, and water resistance, along with a rich variety of colors and patterns, creating glossy, textured, and embossed effects. Solid wood veneer veneer paper involves hot-pressing solid wood veneer onto the board, resulting in a realistic and natural feel and a higher-end appearance, but at a relatively higher cost. Cat-eye paper is less expensive but has poor wear resistance and is prone to bubbling and discoloration. Other types of veneer paper include PVC-coated, painted, and acrylic, each with its own advantages and disadvantages, allowing for selection based on specific needs.

[0003] In the process of pasting decorative paper onto furniture panels, wear-resistant rollers are used for pressing. Utility model patent CN221968336U discloses a flattening mechanism for the decorative surface of furniture panels, including a mounting frame. A support plate is movably connected to the inner side of the mounting frame, and a fixed frame is slidably connected to the inner side of the mounting frame. It also includes an adjusting plate and a pressure sensor. This utility model, through the combination of cylinders, adjusting plate, and support plate, allows for the synchronous operation of two sets of cylinders when the panel on the upper surface of the support plate needs to be flattened. The adjusting plate pushes the panel on the upper surface of the support plate upwards to fit against the outer side of the pressure roller. A pressure sensor fixedly connected to the upper surface of the adjusting plate detects the pressure of the support plate, further detecting and controlling the squeezing force of the pressure roller on the upper surface of the support plate.

[0004] However, when the decorative paper is pressed onto the surface of the board, impurities such as adhesive on the decorative paper tend to adhere to the roller surface, causing wrinkles during pressing. Therefore, a special wear-resistant roller device for decorative paper of furniture boards is proposed to solve the above-mentioned problems. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a wear-resistant roller material device specifically for decorative paper on furniture boards. It has advantages such as cleaning the roller material while it is in use, thus solving the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A wear-resistant roller material device for decorative paper on furniture boards includes a processing base plate, two mounting plates fixedly installed on the top of the processing base plate, a movable horizontal plate slidably installed on the top of each of the two mounting plates, a pressure shaft rotatably installed between the two movable horizontal plates, a pressure roller fixedly installed on the surface of the pressure shaft, a cleaning shaft rotatably installed between the two movable horizontal plates, a cleaning roller brush fixedly installed on the surface of the cleaning shaft, the cleaning roller brush contacting one side of the pressure roller, and a dust collection component provided between the two movable horizontal plates.

[0008] The vacuuming assembly includes two mounting partitions fixedly installed between the two movable horizontal plates. A mounting base plate is fixedly installed on one side of one of the mounting partitions, and a vacuum hood is fixedly installed on the top of the mounting base plate. A supporting base plate is fixedly installed between the two mounting partitions, and a vacuum bucket is fixedly installed on the top of the supporting base plate. A vacuum head is threadedly connected to the top of the vacuum bucket, and a vacuum pipe is fixedly installed on one side of the vacuum bucket. One end of the vacuum pipe is connected to the vacuum hood.

[0009] Furthermore, two mounting end plates are fixedly installed on the top of the mounting plate, and a control screw is rotatably installed between the two mounting end plates. A control slider is fixedly installed on one side of the moving horizontal plate, and the control screw is threadedly connected to the control slider.

[0010] Furthermore, a pressure motor is fixedly installed at one end of the pressure shaft, and a cleaning motor is fixedly installed at one end of the cleaning shaft. The pressure motor and the cleaning motor rotate in opposite directions.

[0011] Furthermore, a limiting ring is fixedly installed on the inner side wall of the dust collection bin, and a filter element is slidably installed inside the limiting ring.

[0012] Furthermore, an installation mesh plate is fixedly installed on the inner side wall of the vacuum head, a vacuum motor is fixedly installed on the top of the installation mesh plate, a vacuum fan blade is fixedly installed on the output shaft of the vacuum motor, a connecting pipe is fixedly installed on the bottom of the vacuum head, the connecting pipe is threadedly connected to the vacuum bucket, and an isolation mesh is fixedly installed at the bottom end of the connecting pipe.

[0013] Furthermore, a servo motor is fixedly mounted on one side of the mounting end plate, and the output shaft of the servo motor is fixedly connected to one end of the control screw.

[0014] Furthermore, an adjusting cylinder is fixedly installed on the top of the processing base plate, and a lifting base plate is fixedly installed on the movable end of the adjusting cylinder.

[0015] Furthermore, a pressure sensor is fixedly installed on the top of the lifting base plate, a pressure plate is fixedly installed on the top of the pressure sensor, and a synchronization controller is fixedly installed on the top of the processing base plate.

[0016] Compared with the prior art, this utility model provides a wear-resistant roller material device for decorative paper on furniture boards, which has the following beneficial effects:

[0017] This wear-resistant roller device for decorative paper on furniture boards uses a cleaning brush on one side of the pressure roller to remove impurities from the surface of the pressure roller. The brush is then extracted into a dust collection bin through a dust hood, preventing impurities from adhering to the surface of the pressure roller and thus preventing wrinkles and dents on the decorative paper. This solves the problem of common furniture board decorative surface flattening mechanisms where adhesive and other impurities on the decorative paper easily adhere to the roller surface when the decorative paper is pressed onto the board surface, causing wrinkles during pressing. Attached Figure Description

[0018] Figure 1 This is a front sectional view of the structure of this utility model;

[0019] Figure 2 This is a side sectional view of the structure of this utility model;

[0020] Figure 3 This is a front sectional view of the cleaning roller brush of this utility model;

[0021] Figure 4 This is a three-dimensional view of the pressure roller and cleaning roller brush of this utility model.

[0022] In the diagram: 1. Machining base plate; 2. Mounting upright plate; 3. Mounting end plate; 4. Control screw; 5. Control slider; 6. Moving horizontal plate; 7. Pressure shaft; 71. Pressure motor; 8. Pressure roller; 9. Cleaning shaft; 91. Cleaning motor; 10. Cleaning roller brush; 11. Mounting partition; 12. Mounting base plate; 13. Dust hood; 14. Supporting base plate; 15. Dust collection bucket; 16. Dust collection head; 17. Dust collection pipe; 18. Limiting ring; 19. Filter element; 20. Mounting mesh plate; 21. Dust collection motor; 22. Dust collection fan blade; 23. Connecting pipe; 24. Isolation mesh; 25. Servo motor; 26. Adjusting cylinder; 27. Lifting base plate; 28. Pressure sensor; 29. ​​Pressure plate; 30. Synchronization controller. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1 to 4The wear-resistant roller material device for decorative paper on furniture boards in this embodiment includes a processing base plate 1. Two mounting plates 2 are fixedly installed on the top of the processing base plate 1. A movable horizontal plate 6 is slidably installed on the top of each of the two mounting plates 2. A pressure shaft 7 is rotatably installed between the two movable horizontal plates 6. A pressure roller 8 is fixedly installed on the surface of the pressure shaft 7. A cleaning shaft 9 is rotatably installed between the two movable horizontal plates 6. A cleaning roller brush 10 is fixedly installed on the surface of the cleaning shaft 9, and the cleaning roller brush 10 contacts one side of the pressure roller 8. A dust collection assembly is provided between the two movable horizontal plates 6. The cleaning roller brush 10 rotates, brushing off impurities from the surface of the pressure roller 8.

[0025] The vacuuming assembly includes two mounting partitions 11 fixedly installed between two movable horizontal plates 6. A mounting base plate 12 is fixedly installed on one side of one mounting partition 11, and a vacuum hood 13 is fixedly installed on the top of the mounting base plate 12. A supporting base plate 14 is fixedly installed between the two mounting partitions 11, and a vacuum bin 15 is fixedly installed on the top of the supporting base plate 14. A vacuum head 16 is threadedly connected to the top of the vacuum bin 15, and a vacuum pipe 17 is fixedly installed on one side of the vacuum bin 15, with one end of the vacuum pipe 17 connected to the vacuum hood 13. When the vacuum head 16 is activated, a negative pressure is created inside the vacuum bin 15, which is then transmitted to the vacuum hood 13 through the vacuum pipe 17.

[0026] Specifically, when the vacuum head 16 is activated, a negative pressure is formed inside the vacuum bin 15. The negative pressure is transmitted to the vacuum hood 13 through the vacuum pipe 17. The cleaning roller brush 10 rotates and brushes off the impurities on the surface of the pressure roller 8. The impurities are then absorbed into the vacuum bin 15 through the vacuum hood 13.

[0027] Please see Figure 2 and Figure 4 In this embodiment, two mounting end plates 3 are fixedly installed on the top of the mounting plate 2, and a control screw 4 is rotatably installed between the two mounting end plates 3. A control slider 5 is fixedly installed on one side of the moving horizontal plate 6, and the control screw 4 is threadedly connected to the control slider 5.

[0028] A pressure motor 71 is fixedly mounted on one end of the pressure shaft 7, and a cleaning motor 91 is fixedly mounted on one end of the cleaning shaft 9. The pressure motor 71 and the cleaning motor 91 rotate in opposite directions. When the pressure shaft 7 at the bottom of the pressure motor 71 rotates, the cleaning motor 91 drives the cleaning shaft 9 to rotate.

[0029] Please see Figure 1 and Figure 3 In this embodiment, a limiting ring 18 is fixedly installed on the inner side wall of the dust collection bin 15, and a filter element 19 is slidably installed inside the limiting ring 18.

[0030] The vacuum head 16 has a mounting mesh plate 20 fixedly installed on its inner wall. A vacuum motor 21 is fixedly installed on the top of the mounting mesh plate 20. A vacuum fan blade 22 is fixedly installed on the output shaft of the vacuum motor 21. A connecting pipe 23 is fixedly installed on the bottom of the vacuum head 16. The connecting pipe 23 is threadedly connected to the vacuum bin 15. An isolation mesh 24 is fixedly installed at the bottom end of the connecting pipe 23. The vacuum motor 21 drives the vacuum fan blade 22 to rotate, drawing out the air from the vacuum bin 15. The air is then isolated by the filter element 19 and the isolation mesh 24 to prevent impurities from entering the vacuum head 16.

[0031] Please see Figure 1 In this embodiment, a servo motor 25 is fixedly mounted on one side of the mounting end plate 3, and the output shaft of the servo motor 25 is fixedly connected to one end of the control screw 4. The two servo motors 25 rotate synchronously, driving the two control screws 4 to rotate synchronously, which in turn drives the control slider 5 to move, and drives the two moving horizontal plates 6 to move.

[0032] Among them, an adjusting cylinder 26 is fixedly installed on the top of the processing base plate 1, and a lifting base plate 27 is fixedly installed on the movable end of the adjusting cylinder 26.

[0033] Secondly, a pressure sensor 28 is fixedly installed on the top of the lifting base plate 27, and a pressure plate 29 is fixedly installed on the top of the pressure sensor 28. A synchronous controller 30 is fixedly installed on the top of the processing base plate 1. The synchronous controller 30 controls the adjusting cylinder 26 to start synchronously, driving the lifting base plate 27 to rise and fall, placing the furniture board and decorative paper on the top of the pressure plate 29. The pressure sensor 28 monitors the pressure between the pressure roller 8 and the pressure plate 29 in real time.

[0034] The working principle of the above embodiment is as follows: when the vacuum head 16 is activated, a negative pressure is formed in the vacuum bucket 15. The negative pressure is transmitted to the vacuum cover 13 through the vacuum pipe 17. The cleaning roller brush 10 rotates and brushes off the impurities on the surface of the pressure roller 8. The impurities are then absorbed into the vacuum bucket 15 through the vacuum cover 13.

[0035] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods, and any method that achieves the desired beneficial effect can be implemented. Furthermore, all electrical components in this embodiment are electrically connected to the main controller and power supply. The main controller can be a conventional, known device such as a computer that performs control functions. Those skilled in the art can control the electrical components through simple programming, and the existing disclosed power connection technologies are common knowledge in the field. Therefore, this embodiment will not elaborate further on their specific structural composition and working principles.

[0036] It should be noted that the orientations or positional relationships indicated herein are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the purpose of facilitating the description of this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for wear-resistant roller material for furniture board decoration paper, comprising a processing base plate (1), characterized in that: The top of the processing base plate (1) is fixedly installed with two mounting vertical plates (2), the top of each of the two mounting vertical plates (2) is slidably installed with a moving cross plate (6), the two moving cross plates (6) are rotatably installed with a pressure shaft (7), the surface of the pressure shaft (7) is fixedly installed with a pressure roller (8), the two moving cross plates (6) are rotatably installed with a cleaning shaft (9), the surface of the cleaning shaft (9) is fixedly installed with a cleaning roller brush (10), the cleaning roller brush (10) is in contact with one side of the pressure roller (8), and the two moving cross plates (6) are provided with a dust suction assembly; The dust suction assembly comprises two mounting partition plates (11) fixedly installed between the two moving cross plates (6), one side of one of the two mounting partition plates (11) is fixedly installed with a mounting bottom plate (12), the top of the mounting bottom plate (12) is fixedly installed with a dust suction cover (13), the two mounting partition plates (11) are fixedly installed with a supporting bottom plate (14), the top of the supporting bottom plate (14) is fixedly installed with a dust suction barrel (15), the top of the dust suction barrel (15) is threadedly connected with a dust suction head (16), one side of the dust suction barrel (15) is fixedly installed with a dust suction pipe (17), and one end of the dust suction pipe (17) is in communication with the dust suction cover (13).

2. The furniture board decorating paper special wear-resistant roller device according to claim 1, characterized in that: The top of the mounting vertical plate (2) is fixedly installed with two mounting end plates (3), the two mounting end plates (3) are rotatably installed with a control screw rod (4), and one side of the moving cross plate (6) is fixedly installed with a control sliding block (5).

3. The furniture board decorating paper special wear-resistant roller device according to claim 2, characterized in that: One end of the pressure shaft (7) is fixedly installed with a pressure motor (71), one end of the cleaning shaft (9) is fixedly installed with a cleaning motor (91), and the pressure motor (71) and the cleaning motor (91) rotate in opposite directions.

4. The furniture board decorating paper special wear-resistant roller device according to claim 1, characterized in that: The inner side wall of the dust suction barrel (15) is fixedly installed with a limiting ring (18), and the limiting ring (18) is slidably installed with a filter element (19).

5. The furniture board decorating paper special wear-resistant roller device according to claim 1, characterized in that: The inner side wall of the dust suction head (16) is fixedly installed with a mounting mesh plate (20), the top of the mounting mesh plate (20) is fixedly installed with a dust suction motor (21), the output shaft of the dust suction motor (21) is fixedly installed with a dust suction fan blade (22), the bottom of the dust suction head (16) is fixedly installed with a connecting pipe (23), the connecting pipe (23) is threadedly connected with the dust suction barrel (15), and the bottom end of the connecting pipe (23) is fixedly installed with a separation mesh (24).

6. The furniture board decorating paper special wear-resistant roller device according to claim 2, characterized in that: One side of the mounting end plate (3) is fixedly installed with a servo motor (25), and the output shaft of the servo motor (25) is fixedly connected with one end of the control screw rod (4).

7. The furniture board decorating paper special wear-resistant roller device according to claim 1, characterized in that: The top of the processing base plate (1) is fixedly installed with an adjusting oil cylinder (26), and the movable end of the adjusting oil cylinder (26) is fixedly installed with a lifting bottom plate (27).

8. The furniture board decorating paper special wear-resistant roller device according to claim 7, characterized in that: The top of the lifting bottom plate (27) is fixedly installed with a pressure sensor (28), the top of the pressure sensor (28) is fixedly installed with a pressing plate (29), and the top of the processing base plate (1) is fixedly installed with a synchronous controller (30).

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