Alcohol collecting tank for an aluminum foil unwinding machine

Abstract

The utility model provides a kind of alcohol collecting tank for aluminium foil reverse winding machine, including reverse winding module and cleaning module, reverse winding module includes reverse winding roller, cleaning module includes track assembly and collection component, track assembly is located at the downside of reverse winding roller, collection component is slidably fitted and installed on track assembly, collection component includes cleaning component, slitting component and reflux component, cleaning component includes base and cleaning block, base is installed on track assembly, cleaning block is installed on base, slitting component includes slitting disc, reflux groove, material blocking part and lower through-hole, slitting disc is rotatably installed on base, the outer periphery of slitting disc is provided with material blocking part, the downside of material blocking part is provided with a plurality of lower through-holes, cleaning block is in abutment with slitting disc, reflux component is installed on the downside of material blocking part, and corresponds with lower through-hole, the reflux pipe of reflux component is communicated with cleaning block, realize the self-circulation of cleaning agent, and artificial continuous monitoring is not needed.

Description

Technical Field

[0001] This utility model relates to an alcohol collection tank for an aluminum foil rewinding machine. Background Technology

[0002] With the widespread use of electronic components such as batteries and capacitors, aluminum foil is used extensively as an important raw material. In the production and processing of aluminum foil, a rewinding machine is a commonly used piece of equipment, mainly used for processes such as winding, slitting, and rewinding. Aluminum foil rewinding machines play a vital role in industrial production, effectively improving production efficiency and ensuring product quality.

[0003] Currently, common aluminum foil rewinding machines on the market mainly include an unwinding mechanism, a guiding mechanism, a slitting mechanism, and a winding mechanism. For example, CN208128617U discloses a paper and aluminum foil rewinding machine whose structure includes a rotating roller, a winding device, a control panel, and an antistatic bar. The antistatic bar removes static electricity generated during aluminum foil winding, improving winding quality. CN209740339U discloses a battery foil rewinding machine with a deodorizing mechanism, including an unwinding mechanism, a corona treatment mechanism, a deodorizing mechanism, and a slitting mechanism, which can effectively remove ozone generated after the battery foil passes through the corona treatment mechanism.

[0004] However, existing aluminum foil rewinding machines still have some problems in actual use. First, a large amount of debris is generated during the aluminum foil slitting process, which adheres to the aluminum foil surface and affects product quality. To remove this debris, cleaning agents such as alcohol are usually required. However, during the cleaning process, alcohol drips continuously, and when a certain amount is collected, the collection container is prone to overflowing, causing resource waste and environmental pollution. Second, the existing cleaning method requires continuous manual monitoring of alcohol collection, increasing the workload of operators and reducing production efficiency. In addition, the existing alcohol collection device has a simple structure and lacks an effective recycling mechanism, leading to increased alcohol usage costs.

[0005] Therefore, there is an urgent need for an alcohol collection tank for aluminum foil rewinding machines that can effectively collect and recycle alcohol, in order to solve the problems of inconvenient collection of dripping alcohol, the need for continuous manual monitoring, and resource waste in the existing technology. Utility Model Content

[0006] The purpose of this invention is to overcome the shortcomings of the prior art and provide an alcohol collection tank for an aluminum foil rewinding machine. During the cleaning process, cleaning agent drips, and after collecting to a certain level, the cleaning agent achieves self-circulation, eliminating the need for continuous manual monitoring. This objective is achieved as follows:

[0007] This utility model proposes an alcohol collection tank for an aluminum foil rewinding machine, including a rewinding module and a cleaning module. The rewinding module includes a rewinding roller, and the cleaning module includes a track assembly and a collection assembly. The track assembly is located below the rewinding roller, and the collection assembly is slidably mounted on the track assembly. The collection assembly includes a cleaning assembly, a slitting assembly, and a return assembly. The cleaning assembly includes a base and a cleaning block. The base is mounted on the track assembly, and the cleaning block is mounted on the base. The slitting assembly includes a slitting disc, a return groove, a baffle, and a lower through hole. The slitting disc is rotatably mounted on the base, and a baffle is fitted around the outer periphery of the slitting disc. Several lower through holes are opened on the lower side of the baffle. Several return grooves are opened on the slitting disc, and the return grooves are circumferentially equidistantly distributed on the slitting disc. The cleaning block abuts against the slitting disc. The return assembly is installed below the baffle and corresponds to the lower through hole. The return pipe of the return assembly is connected to the cleaning block.

[0008] Furthermore, the cleaning assembly also includes a discharge pipe connected to the cleaning block, a return pipe connected to the discharge pipe, and the other end of the discharge pipe connected to a cleaning agent container to provide cleaning agent to the cleaning block.

[0009] Furthermore, the reflux assembly also includes a recovery box, a filter box, and a pump. The recovery box is located on the lower side of the baffle section. The filter box is connected to the outlet of the recovery box. The outlet of the filter box is connected to the reflux pipe. A pump is connected between the filter box and the reflux pipe.

[0010] Furthermore, the reflux groove is V-shaped, and the opening of the reflux groove faces the counterclockwise direction of the cutting disc.

[0011] Furthermore, the starting end of the material blocking part is located directly above the cutting disc, the ending end of the material blocking part is located directly to the right of the cutting disc, the cleaning block is distributed between the starting end and the ending end, and a collection groove is provided inside the material blocking part.

[0012] Furthermore, the lower through holes are evenly distributed at the lower part of the baffle section.

[0013] Furthermore, the cleaning block is an absorbent sponge.

[0014] Compared with the prior art, the beneficial effects of this utility model are: by designing a self-circulating structure for the container, the cleaning liquid inside the container can be prevented from overflowing, and the alcohol can be recycled through the circulation device, eliminating the need for continuous manual monitoring, avoiding waste of alcohol, and improving ease of use.

[0015] The return trough can more effectively collect excess cleaning agent from the cleaning block and transfer the cleaning agent to the baffle section, thereby improving collection efficiency. Attached Figure Description

[0016] Figure 1 This is a front structural diagram of an alcohol collection tank used in an aluminum foil rewinding machine;

[0017] Figure 2 This is a side view of the collection assembly of an alcohol collection tank used in an aluminum foil rewinding machine.

[0018] In the diagram: 100, Rewinding module; 110, Rewinding roller; 200, Cleaning assembly; 210, Discharge pipe; 220, Base; 230, Cleaning block; 1, Track assembly; 2, Collection assembly; 3, Cleaning module; 400, Slitting assembly; 410, Slitting disc; 420, Return trough; 430, Material stop; 440, Lower through hole; 500, Return assembly; 510, Recycling box; 520, Filter box; 530, Return pipe; 540, Pump. Detailed Implementation

[0019] To enhance understanding of this utility model, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings. These embodiments are only used to explain the present utility model and do not constitute a limitation on the scope of protection of the present utility model.

[0020] Example 1

[0021] Please refer to Figure 1-2 This utility model provides an alcohol collection tank for an aluminum foil rewinding machine, including a rewinding module 100 and a cleaning module 3. The rewinding module 100 includes a rewinding roller 110, and the cleaning module 3 includes a track assembly 1 and a collection assembly 2. The track assembly 1 is located below the rewinding roller 110, and the collection assembly 2 is slidably mounted on the track assembly 1. The track assembly 1 includes two parallel guide rails, which are fixed to the frame of the rewinding machine by brackets. The length of the guide rails is adapted to the length of the rewinding roller 110 to ensure that the collection assembly 2 can move along the axial direction of the rewinding roller 110, thereby thoroughly cleaning the aluminum foil on the rewinding roller 110. The guide rails are made of stainless steel and the surface is polished to reduce the friction between the guide rails and the collection assembly 2, allowing the collection assembly 2 to slide smoothly.

[0022] Understandably, the collection component 2 includes a cleaning component 200, a slitting component 400, and a return component 500. The cleaning component 200 includes a base 220 and a cleaning block 230. The base 220 is mounted on the track component 1, and the cleaning block 230 is mounted on the base 220. The base 220 is made of aluminum alloy and has a sliding groove at the bottom that matches the guide rail, allowing the base 220 to slide stably on the guide rail. The upper part of the base 220 has an installation platform for mounting the cleaning block 230 and the slitting component 400. The cleaning block 230 is an absorbent sponge with good water absorption and softness. After absorbing the cleaning agent, it can effectively clean impurities on the aluminum foil surface without damaging the aluminum foil surface. The cleaning block 230 is fixed to the base 220 by a slot, making it easy to replace and clean.

[0023] Understandably, the slitting assembly 400 includes a slitting disc 410, a return channel 420, a baffle 430, and a lower through hole 440. The slitting disc 410 is rotatably mounted on the base 220. The baffle 430 is sleeved on the outer periphery of the slitting disc 410. Several lower through holes 440 are opened on the lower side of the baffle 430. Several return channels 420 are opened on the slitting disc 410. The return channels 420 are circumferentially and equidistantly distributed on the slitting disc 410. The cleaning block 230 is connected to the slitting disc 410. The slitting disc 410 is made of corrosion-resistant stainless steel, with a diameter of 200 mm and a thickness of 10 mm. It is mounted on the base 220 via bearings and can rotate freely. Twelve reflux grooves 420 are equidistantly spaced along the circumference of the slitting disc 410. The reflux grooves 420 are V-shaped, and their openings face the counterclockwise direction of the slitting disc 410. This design allows the reflux grooves 420 to collect alcohol more effectively when the slitting disc 410 rotates clockwise.

[0024] Understandably, the starting end of the baffle 430 is located directly above the slitting disc 410, and the ending end of the baffle 430 is located directly to the right of the slitting disc 410. The cleaning block 230 is distributed between the starting end and the ending end. A collection groove is provided inside the baffle 430. The baffle 430 is made of transparent plexiglass material, which makes it easy to observe the flow of alcohol inside. A gap of 1-2 mm is maintained between the inner wall of the baffle 430 and the outer periphery of the slitting disc 410, which can prevent alcohol leakage and will not affect the normal rotation of the slitting disc 410. Six lower through holes 440 are provided on the lower side of the baffle 430. The lower through holes 440 are evenly distributed in the lower part of the baffle 430. The diameter of the lower through holes 440 is 15 mm, which is sufficient to allow the collected alcohol to flow out smoothly.

[0025] Understandably, the reflux assembly 500 is installed on the lower side of the baffle part 430 and corresponds to the lower through hole 440. The reflux pipe 530 of the reflux assembly 500 is connected to the cleaning block 230. The reflux assembly 500 also includes a recovery box 510, a filter box 520 and a pump 540. The recovery box 510 is located on the lower side of the baffle part 430. The filter box 520 is connected to the outlet of the recovery box 510. The outlet of the filter box 520 is connected to the reflux pipe 530. The pump 540 is connected between the filter box 520 and the reflux pipe 530. The recovery box 510 is made of stainless steel and has a volume of 2 liters. It is used to collect waste alcohol generated during the production process. The upper part of the recovery box 510 corresponds to the lower through hole 440 of the baffle part 430 and is provided with an inlet to ensure that all the alcohol flowing out from the lower through hole 440 can enter the recovery box 510. The filter box 520 is equipped with multiple layers of filters, from top to bottom: a coarse filter, a medium filter, and a fine filter, which can effectively filter impurities and aluminum foil debris from the alcohol. The outlet of the filter box 520 is connected to the return pipe 530 through a pipe, and the return pipe 530 is connected to the cleaning block 230. The pump 540 is a miniature electric pump with a power of 20 watts and a flow rate of 0.5 liters / minute, which can pump the filtered alcohol to the cleaning block 230 to realize the recycling of alcohol.

[0026] Understandably, the cleaning assembly 200 also includes a discharge pipe 210, which is connected to the cleaning block 230 and the return pipe 530. The other end of the discharge pipe 210 is connected to the cleaning agent container to provide cleaning agent to the cleaning block 230. The discharge pipe 210 is made of corrosion-resistant silicone tubing with an inner diameter of 8 mm and a wall thickness of 2 mm, and has good flexibility and sealing performance. One end of the discharge pipe 210 is connected to the cleaning block 230 through a connector, and the other end is connected to the return pipe 530 and the cleaning agent container through a T-connector. The cleaning agent container is a transparent plastic bottle with a volume of 1 liter, used to store fresh alcohol cleaning agent. The container is equipped with a level gauge for easy observation of the alcohol usage.

[0027] During operation, the aluminum foil runs on the rewind roller 110, the slitting disc 410 performs slitting, and the cleaning block 230 contacts the aluminum foil surface to clean it. During the cleaning process, alcohol is delivered to the cleaning block 230 through the discharge pipe 210. The cleaning block 230 absorbs the alcohol and wipes the aluminum foil surface. Used alcohol and impurities are collected by the slitting disc 410 and guided into the collection tank of the baffle section 430 through the return trough 420. Then, it flows into the recycling tank 510 through the lower through hole 440. The waste alcohol in the recycling tank 510 is filtered by the filter box 520 and then pumped by the pump 540 to the return pipe 530. Finally, it returns to the cleaning block 230 through the discharge pipe 210, forming a closed-loop circulation system that realizes the recycling of alcohol, reduces alcohol waste, and reduces manual monitoring.

[0028] Understandably, the collecting component 2 can slide along the track component 1 to accommodate aluminum foil of different widths. When different parts of the aluminum foil need to be cleaned, the operator can manually push the collecting component 2 to move on the track, or control the movement of the collecting component 2 through an electric device. The slitting disc 410 can be driven to rotate by a motor, or the movement of the aluminum foil can be used to drive the slitting disc 410 to rotate, thus achieving automated operation.

[0029] The alcohol collection tank for the aluminum foil rewinding machine in this embodiment, by setting up a rewinding module 100 and a cleaning module 3, realizes the functions of rewinding and cleaning aluminum foil. The cooperation of the track component 1 and the collection component 2 in the cleaning module 3 enables the cleaning work to cover the entire surface of the aluminum foil. The coordinated work of the cleaning component 200, the cutting component 400 and the return component 500 realizes the recycling of alcohol, improves the cleaning efficiency, reduces alcohol waste and lowers production costs. In particular, the design of the V-shaped return channel 420 enables the alcohol to be collected and returned more effectively, improving the collection efficiency. The setting of the baffle part 430 and the lower through hole 440 ensures that the alcohol can flow smoothly into the recycling box 510, avoiding alcohol leakage and waste. The filter box 520 and the pump 540 in the return component 500 ensure the cleanliness and flow of the returned alcohol and extend the service life of the alcohol.

[0030] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An alcohol collection tank for an aluminum foil rewinding machine, characterized in that, The system includes a rewinding module and a cleaning module. The rewinding module includes a rewinding roller. The cleaning module includes a track assembly and a collection assembly. The track assembly is located below the rewinding roller. The collection assembly is slidably mounted on the track assembly. The collection assembly includes a cleaning assembly, a slitting assembly, and a return assembly. The cleaning assembly includes a base and a cleaning block. The base is mounted on the track assembly, and the cleaning block is mounted on the base. The slitting assembly includes a slitting disc, a return groove, a baffle, and a lower through hole. The slitting disc is rotatably mounted on the base. A baffle is fitted around the outer periphery of the slitting disc. Several lower through holes are opened on the lower side of the baffle. Several return grooves are opened on the slitting disc. The return grooves are circumferentially equidistant on the slitting disc. The cleaning block abuts against the slitting disc. The return assembly is installed below the baffle and corresponds to the lower through hole. The return pipe of the return assembly is connected to the cleaning block.

2. The alcohol collection tank for an aluminum foil rewinding machine according to claim 1, characterized in that, The cleaning assembly also includes a discharge pipe connected to the cleaning block, a return pipe connected to the discharge pipe, and the other end of the discharge pipe connected to a cleaning agent container to provide cleaning agent to the cleaning block.

3. The alcohol collection tank for an aluminum foil rewinding machine according to claim 1, characterized in that, The reflux assembly also includes a recovery box, a filter box, and a pump. The recovery box is located on the lower side of the baffle section. The filter box is connected to the outlet of the recovery box. The outlet of the filter box is connected to the reflux pipe. A pump is connected between the filter box and the reflux pipe.

4. The alcohol collection tank for an aluminum foil rewinding machine according to claim 1, characterized in that, The reflux groove is V-shaped, and the opening of the reflux groove faces the counterclockwise direction of the cutting disc.

5. An alcohol collection tank for an aluminum foil rewinding machine according to claim 4, characterized in that, The starting end of the material blocking part is located directly above the cutting disc, and the ending end of the material blocking part is located directly to the right of the cutting disc. The cleaning block is distributed between the starting end and the ending end, and a collection groove is provided inside the material blocking part.

6. An alcohol collection tank for an aluminum foil rewinding machine according to claim 5, characterized in that, The lower through holes are evenly distributed at the bottom of the baffle section.

7. An alcohol collection tank for an aluminum foil rewinding machine according to claim 1, characterized in that, The cleaning block is an absorbent sponge.

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