A cleaning device for cooling tubes in a salt bath furnace

Abstract

The utility model discloses a kind of cleaning devices for salt bath furnace inner cooling pipe, belong to salt bath furnace cleaning equipment technical field, including support seat and cleaning mechanism, the support seat includes support plate, the support plate is equipped with U-shaped plate and electric telescopic link, the U-shaped plate is used to connect salt bath furnace, the electric telescopic link is along vertical and is arranged in the both ends of support plate, and the telescopic end between two sides electric telescopic link is equipped with connecting plate, the cleaning mechanism includes cleaning brush, and the spray pipe being set to support plate bottom, the cleaning brush top is equipped with guide rod, the guide rod is along vertical and passes through support plate, and the top of guide rod is connected with connecting plate, and the spray pipe is equipped with the spray nozzle for spraying cooling pipe, and one end of spray pipe is connected with external water supply pipeline.The utility model combines spraying and brushing, replaces original soaking and cleaning mode of spraying, and it is favorable to promote cleaning efficiency and cleaning quality.

Description

Technical Field

[0001] This utility model belongs to the technical field of salt bath furnace cleaning equipment, and specifically relates to a cleaning device for the cooling pipes inside a salt bath furnace. Background Technology

[0002] After prolonged quenching, a large amount of impurities will adhere to the cooling pipes in the quenching salt bath, causing a decrease in the heat dissipation efficiency of the cooling pipes. The dirt on the cooling pipes contains nitrate components, and there is a risk of explosion if it is not cleaned in time.

[0003] Since the scale on cooling pipes is mainly composed of nitrates, which are soluble in water, the actual cleaning process involves first filling the salt bath with water to soak the cooling pipes and dissolve the scale. After a certain amount of scale has dissolved, the cooling pipes are then disassembled for further cleaning. This method is inefficient and time-consuming.

[0004] We subsequently improved the cleaning method by fixing the water nozzle inside the salt bath furnace and continuously spraying the cooling pipe with the nozzle. Compared to soaking and dissolving, the continuous impact of water flow on the dirt during spraying improved the descaling efficiency, but it still took a relatively long time. Moreover, since the nozzle was fixed in position, it was necessary to move the nozzle periodically and then re-fix it, making the operation quite cumbersome.

[0005] Based on this, we designed a cleaning device for the cooling pipes inside a salt bath furnace. Utility Model Content

[0006] The purpose of this invention is to provide a cleaning device for cooling pipes inside a salt bath furnace, which aims to solve the problems of cumbersome operation, low cleaning quality and efficiency in the prior art.

[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0008] A cleaning device for cooling pipes inside a salt bath furnace includes a support base and a cleaning mechanism. The support base includes a support plate, which has a U-shaped plate and an electric telescopic rod. The U-shaped plate is used to connect to the salt bath furnace. The electric telescopic rod is vertically arranged at both ends of the support plate, and a connecting plate is provided between the telescopic ends of the two electric telescopic rods. The cleaning mechanism includes a cleaning brush and a spray pipe arranged at the bottom of the support plate. The top of the cleaning brush has a guide rod, which passes vertically through the support plate and the top end of the guide rod is connected to the connecting plate. The spray pipe has spray nozzles for spraying the cooling pipe, and one end of the spray pipe is connected to an external water supply pipeline.

[0009] Furthermore, the cleaning brush has a fixed brush head with bristles facing the cooling pipe side.

[0010] Furthermore, the cleaning brush is a roller brush, the roller brush is equipped with a U-shaped bracket, the back plate of the U-shaped bracket is connected to the guide rod, the parallel side plates on both sides of the U-shaped bracket are rotatably connected to the rotating shaft of the roller brush, and a stepper motor is provided on one side plate, the stepper motor is drivenly connected to the rotating shaft.

[0011] Compared with the shortcomings and deficiencies of the prior art, the present invention has the following beneficial effects.

[0012] 1. This utility model provides a cleaning device for cooling pipes inside a salt bath furnace. A support frame houses the cleaning mechanism above the cooling pipes. During cleaning, a spray pipe continuously sprays water along the top of the cooling pipes. Water flows from the top to the bottom of the cooling pipes under gravity, dissolving nitrates in the dirt. Compared to soaking, this method uses less water. An electric telescopic rod, via a connecting plate and guide rod, moves cleaning brushes located on both sides of the cooling pipes up and down for scrubbing. Compared to water spraying, the contact scrubbing with cleaning brushes is more efficient and produces better cleaning results. This utility model is simple to operate and offers good cleaning efficiency and quality.

[0013] 2. The cleaning brush uses a roller brush, which is driven by a stepper motor to dynamically scrub the surface of the cooling pipe, which helps to further improve the cleaning effect of the cooling pipe, thereby reducing cleaning time and improving cleaning efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the cleaning device installed in the salt bath furnace in this utility model.

[0015] Figure 2 This is a schematic diagram of the spray pipe and cleaning brush in the cleaning mechanism of this utility model.

[0016] Figure 3 This is a schematic diagram of the cleaning component using a roller brush in this utility model.

[0017] In the diagram: 101, Salt bath furnace; 102, Cooling pipe; 200, Support base; 201, Support plate; 202, U-shaped plate; 203, Electric telescopic rod; 204, Connecting plate; 300, Cleaning mechanism; 301, Spray pipe; 302, Spray nozzle; 303, Cleaning brush; 3031, Fixed brush head; 3032, Roller brush; 3033, U-shaped bracket; 3034, Stepper motor; 3035, Rotating shaft; 304, Guide rod. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0019] Reference Figures 1-3 A cleaning device for cooling pipes inside a salt bath furnace includes a support base 200, a cleaning mechanism 300 provided on the support base 200, the support base 200 being detachably mounted on the top opening of the salt bath furnace 101, the support base 200 providing support for the cleaning mechanism 300 and positioning the cleaning mechanism 300 above the cooling pipe 102, so that the cleaning mechanism 300 can clean the cooling pipe 102.

[0020] The support base 200 includes a horizontally arranged support plate 201, which is located above the cooling pipe 102. U-shaped plates 202 are respectively provided at both ends of the bottom of the support plate 201. The U-shaped plates 202 are inserted into the top of the side wall of the salt bath furnace 101 and are connected to the salt bath furnace 101 by bolts, thereby fixing the support base 200 to the top opening of the salt bath furnace 101.

[0021] The cleaning mechanism 300 includes a spray pipe 301 and a cleaning brush 303. The spray pipe 301 is located at the bottom of the support plate 201 and is arranged along the length of the support plate 201. The spray pipe 301 is located above the cooling pipe 102. Spray nozzles 302 are evenly distributed along the length of the bottom of the spray pipe 301. One end of the spray pipe 301 is provided with a connector (not shown in the figure), which is located at the end of the support base 200 and is used to connect to an external water supply pipeline. The spray pipe 301 continuously sprays water onto the cooling pipe 102. Under the action of gravity, the water flows from the top to the bottom of the cooling pipe 102. Through continuous spraying, it is beneficial to dissolve the nitrates in the dirt on the surface of the cooling pipe 102. The cleaning brush 303 includes a fixed brush head 3031. Two sets of fixed brush heads 3031 are symmetrically arranged opposite the cooling pipe 102. The fixed brush head 3031 has bristles facing the side of the cooling pipe 102, and the bristles are aligned with the side of the cooling pipe 102. 02. Two sets of fixed brush heads 3031 are used to clean both sides of the cooling pipe 102. The top of each fixed brush head 3031 has parallel guide rods 304 that pass vertically through the support plate 201 and slide in cooperation with it. Electric telescopic rods 203 are vertically arranged on both sides of the support plate 201. A connecting plate 204 is located between the top telescopic ends of the two electric telescopic rods 203, and the connecting plate 204 is connected to the corresponding guide rods 304 of the fixed brush heads 3031. The electric telescopic rods 203 synchronously drive the connecting plate 204 to move up and down, thereby driving the fixed brush heads 3031 to move vertically along the cooling pipe 102 via the guide rods 304. The bristles of the fixed brush heads 3031 rub against the surface of the cooling pipe 102, and with continuous spraying from the spray pipe 301, the surface of the cooling pipe 102 is cleaned effectively. The specific model and specifications of the electric telescopic rods 203 can be selected from commercially available products according to actual needs.

[0022] In one embodiment, the cleaning brush 303 includes a roller brush 3032, a U-shaped bracket 3033, and a stepper motor 3034. Specifically, the parallel side plates on both sides of the U-shaped bracket 3033 are rotatably connected to the two ends of the rotating shaft 3035 of the roller brush 3032. The back plate of the U-shaped bracket 3033 is spaced above the roller brush 3032, and the bottom end of the guide rod 304 is connected to the back plate. The stepper motor 3034 is disposed on one side plate of the U-shaped bracket 3033 and is drively connected to the rotating shaft 3035 of the roller brush 3032. The stepper motor 3034 drives the roller brush 3032 to rotate, thereby brushing the surface of the cooling pipe 102 and improving the cleaning effect. The stepper motor 3034 is selected as a waterproof motor with an IP65 protection rating to ensure its normal operation during the cleaning process. The specific model and specifications of the stepper motor can be selected and installed from commercially available products according to actual needs.

[0023] When using the cleaning device for the cooling pipes inside the salt bath furnace, the support base 200 is mounted on the top of the salt bath furnace 101 and fixed to the side wall of the salt bath furnace 101 by the U-shaped plate 202. The roller brush 3032 is set on both sides of the cooling pipe 102. The external water supply pipeline continuously supplies water to the spray pipe 301, and the spray nozzle 302 continuously sprays water from the top of the cooling pipe 102. The stepper motor 3034 drives the roller brush 3032 to rotate. At the same time, the electric telescopic rod 203 drives the roller brush 3032 to move vertically through the connecting plate 204 and the guide rod 304. The rotation of the roller brush 3032 brushes the surface of the cooling pipe 102, which helps to improve the efficiency and quality of cleaning the cooling pipe 102.

[0024] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A cleaning device for cooling pipes inside a salt bath furnace, characterized in that, The system includes a support base (200) and a cleaning mechanism (300). The support base (200) includes a support plate (201), which has a U-shaped plate (202) and an electric telescopic rod (203). The U-shaped plate (202) is used to connect to the salt bath furnace (101). The electric telescopic rod (203) is vertically arranged at both ends of the support plate (201), and a connecting plate (204) is provided between the telescopic ends of the two electric telescopic rods (203). The cleaning mechanism (300) 00) includes a cleaning brush (303) and a spray pipe (301) disposed at the bottom of the support plate (201). The cleaning brush (303) is provided with a guide rod (304) at the top. The guide rod (304) passes through the support plate (201) vertically. The top end of the guide rod (304) is connected to the connecting plate (204). The spray pipe (301) is provided with a spray nozzle (302) for spraying the cooling pipe (102). One end of the spray pipe (301) is connected to an external water supply pipe.

2. The cleaning device for cooling pipes inside a salt bath furnace as described in claim 1, characterized in that, The cleaning brush (303) has a fixed brush head (3031) with bristles facing the cooling pipe (102).

3. The cleaning device for cooling pipes inside a salt bath furnace as described in claim 1, characterized in that, The cleaning brush (303) is a roller brush (3032). The roller brush (3032) is provided with a U-shaped bracket (3033). The back plate of the U-shaped bracket (3033) is connected to the guide rod (304). The parallel side plates on both sides of the U-shaped bracket (3033) are rotatably connected to the rotating shaft (3035) of the roller brush (3032). A stepper motor (3034) is provided on one side plate. The stepper motor (3034) is connected to the rotating shaft (3035) in a transmission connection.

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