Automatic cleaning equipment for multi-element alloy steel balls

Abstract

The utility model relates to metal processing cleaning technical field, and disclose a kind of multi-element alloy steel ball automatic cleaning equipment, including ultrasonic cleaner, partition is equipped in the ultrasonic cleaner, the partition divides the internal space of ultrasonic cleaner into cleaning area and filter tank, water pump, filter box and support are installed in the filter tank, the support is below filter box, oil absorption filter belt is wound on the support;The utility model sets up partition in ultrasonic cleaner, separates filter tank in ultrasonic cleaner, uses the shielding of partition, and the water flow of the liquid level in ultrasonic cleaner is filtered into filter tank through filter box and removes sundries, and oil stain is filtered through oil absorption filter belt, so that the water surface in ultrasonic cleaner has no impurity and oil stain, avoid the impurity and oil stain on water surface when multi-element alloy steel ball after cleaning is taken out, clean multi-element alloy steel ball is also caused pollution phenomenon, improve practicality.

Description

Technical Field

[0001] This utility model relates to the field of metal processing and cleaning technology, specifically to an automated cleaning device for multi-alloy steel balls. Background Technology

[0002] Multi-alloy steel balls are spherical industrial components made of high-performance alloy materials formed by melting various metallic elements (such as iron, chromium, molybdenum, nickel, etc.) in a specific ratio. In the final production environment, the multi-alloy steel balls need to be cleaned to ensure that there are no impurities on the surface and to remove oil stains from the surface to ensure their use.

[0003] Existing methods for cleaning multi-alloy steel balls generally involve water rinsing or ultrasonic cleaning. Ultrasonic cleaning utilizes an ultrasonic generator to produce high-frequency vibrations, creating a cavitation effect that removes oil and metal debris from the steel ball surface. However, in practice, water is used during ultrasonic cleaning, and the light impurities and oil removed from the multi-alloy steel balls float on the water surface. When the multi-alloy steel balls are removed from the ultrasonic cleaner after cleaning, the impurities and oil floating on the water surface will re-adhere to the cleaned multi-alloy steel balls, causing re-contamination and affecting cleanliness. Therefore, an automated cleaning device for multi-alloy steel balls is proposed. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an automated cleaning device for multi-alloy steel balls, which solves the problem of multi-alloy steel balls being re-contaminated by debris and oil on the water surface inside the ultrasonic cleaner after cleaning.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automated cleaning device for multi-alloy steel balls, including an ultrasonic cleaner. The ultrasonic cleaner has a partition plate inside, which divides the internal space of the ultrasonic cleaner into a cleaning area and a filter tank. A water pump, a filter box, and a support are installed in the filter tank. The support is located below the filter box, and an oil-absorbing filter belt is wound around the support. The output end of the water pump is connected to the cleaning area through a water pipe passing through the partition plate.

[0006] Preferably, the dividing plate includes a fixed plate and a movable plate. The fixed plate is fixedly installed inside the ultrasonic cleaner. A threaded sleeve is fixedly connected to the side wall of the movable plate. A threaded rod is threadedly connected to the threaded sleeve. The lower end of the threaded rod is rotatably connected to the fixed plate. The upper end of the threaded rod is provided with a handle.

[0007] Preferably, the filter box is installed on the side wall of the movable plate, the filter box rises or falls with the movable plate, and the bracket is installed on the bottom surface of the filter box.

[0008] Preferably, the ultrasonic cleaner has sealing grooves on both sides of its inner wall, and the two ends of the movable plate slide against the inner walls of the two sealing grooves respectively.

[0009] Preferably, a water-spreading plate is fixedly connected to the side wall of the movable plate, and the water-spreading plate is located inside the filter tank.

[0010] Preferably, the bottom surface of the water-spreading plate is fixedly connected to two limiting strips, the upper surface of the filter box is provided with two limiting grooves, the limiting grooves are movably sleeved outside the limiting strips, the filter box is installed on the side wall of the movable plate through the limiting grooves and the limiting strips, and two handles are installed on the filter box.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] This invention incorporates a partition plate within the ultrasonic cleaner to isolate a filter tank. The partition plate's obstruction allows water from the ultrasonic cleaner's internal surface to flow into the filter tank, where it is filtered through a filter box to remove impurities and through an oil-absorbing filter belt to remove oil. This ensures the water surface within the ultrasonic cleaner is free of impurities and oil, preventing contamination of the cleaned multi-alloy steel balls by impurities and oil on the water surface when they are removed, thus improving practicality.

[0013] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of this invention can be realized and obtained by means of the structures pointed out in the description, claims, and drawings. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of the ultrasonic cleaner of this utility model;

[0016] Figure 3 This is a diagram showing the internal structure of the filter tank of this utility model;

[0017] Figure 4 This is a schematic diagram of the installation method of the filter box and the movable plate of this utility model.

[0018] In the diagram: 1. Ultrasonic cleaner; 2. Divider plate; 21. Fixed plate; 22. Movable plate; 23. Threaded sleeve block; 24. Threaded rod; 25. Tightening handle; 3. Filter box; 4. Bracket; 5. Oil suction filter belt; 6. Water-carrying plate; 7. Sealing groove; 8. Handle; 9. Water pump; 10. Limiting strip; 11. Limiting groove; 12. Filter tank. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-4 This utility model discloses an automated cleaning device for multi-alloy steel balls, comprising an ultrasonic cleaner 1. The ultrasonic cleaner 1 is existing technology and contains an ultrasonic generator. Multi-alloy steel balls are placed into the ultrasonic cleaner 1 either through a metal basket or directly. The ultrasonic generator produces a high-frequency electrical signal, which is converted into mechanical vibration by a transducer and transmitted to the cleaning fluid, inducing a cavitation effect. The impact force generated by the bursting of microbubbles removes dirt and oil from the outer wall of the multi-alloy steel balls. A dividing plate 2 is installed inside the ultrasonic cleaner 1. The length of the dividing plate 2 is lower than the height of the ultrasonic cleaner 1. The dividing plate 2 divides the ultrasonic cleaner 1 into a cleaning tank and a filter tank 12. A water pump 9, a filter box 3, and a support 4 are installed in the filter tank 12. The output end of the water pump 9 is connected to the cleaning area through a water pipe passing through the dividing plate 2. An oil-absorbing filter belt 5 is wound around the support 4. The oil-absorbing filter belt 5 is made of polypropylene oil-absorbing cotton + polyester, nylon (MO) / polyester (PE), or nylon (MO) / polypropylene (PO). The support 4 is positioned... Directly below the filter box 3; when the multi-alloy steel ball is cleaned by the ultrasonic cleaner 1, the water level in the ultrasonic cleaner 1 is higher than the dividing plate 2. The cleaned oil and light impurities will float on the water surface. The water pump 9 delivers water from the filter tank 12 to the cleaning tank of the multi-alloy steel ball. The oil and light impurities floating on the water surface flow into the filter tank 12. The water entering the filter tank 12 first falls into the filter box 3. The filter box 3 first filters out the impurities in the water. The oil in the water passes through the filter box 3 and falls onto the oil-absorbing filter belt 5. The bracket 4 supports the oil-absorbing filter belt 5. The oil-absorbing filter belt 5 absorbs the oil in the water. The filtered water falls back into the filter tank 12 and is then discharged back into the cleaning tank inside the ultrasonic cleaner 1 by the water pump 9. This ensures that there are no impurities or oil on the water surface in the ultrasonic cleaner 1, preventing the impurities and oil on the water surface from contaminating the cleaned multi-alloy steel ball when it is removed from the ultrasonic cleaner 1 after cleaning, thus improving practicality.

[0021] The dividing plate 2 includes a fixed plate 21 and a movable plate 22. The fixed plate 21 is fixedly installed inside the ultrasonic cleaner 1. The water pipe at the output end of the water pump 9 passes through the fixed plate 21. A threaded sleeve block 23 is fixedly connected to the side wall of the movable plate 22. A threaded rod 24 is threadedly connected inside the threaded sleeve block 23. The lower end of the threaded rod 24 is rotatably connected to the upper end of the fixed plate 21. A handle 25 is fixedly connected to the upper end of the threaded rod 24. A rubber sealing strip is set between the fixed plate 21 and the movable plate 22 for sealing. By rotating the handle 25, the threaded rod 24 can be raised or lowered, thereby controlling the movable plate 22 to rise or fall. Thus, when the ultrasonic cleaner 1 cleans the multi-alloy steel balls, the movable plate 22 can be controlled to rise above the liquid level of the ultrasonic cleaner 1. After cleaning the multi-alloy steel balls, the movable plate 22 is controlled to fall, so that impurities and oil on the water surface enter the filter tank 12 with the water for filtration and cleaning of the water surface. This avoids the vibration generated by the ultrasonic cleaner 1 during operation from affecting the discharge of impurities and oil, thus improving practicality.

[0022] The filter box 3 is installed on the side wall of the movable plate 22. The filter box 3 rises or falls with the movable plate 22. The bracket 4 is installed on the bottom surface of the filter box 3. Thus, when the movable plate 22 is controlled to rise or fall, the oil suction filter belt 5 on the filter box 3 and the bracket 4 moves accordingly to facilitate filtration.

[0023] The ultrasonic cleaner 1 has sealing grooves 7 on both sides of its inner wall. The two ends of the movable plate 22 slide against the inner walls of the two sealing grooves 7 respectively. Rubber sealing strips are provided at both ends of the movable plate 22 for sealing, thereby improving the sealing performance of the movable plate 22 for cutting the internal space of the ultrasonic cleaner 1.

[0024] The side wall of the movable plate 22 is fixedly connected to the water-extending plate 6, which is located in the filter tank 12. The water entering the filter tank 12 first passes through the water-extending plate 6 for extension, thereby improving the dispersion of the water flow and facilitating the filtration of impurities and oil in the water flow.

[0025] Two limiting strips 10 are fixedly connected to the bottom surface of the water-spreading plate 6. Two limiting grooves 11 are opened on the upper surface of the filter box 3. The limiting grooves 11 are movably sleeved outside the limiting strips 10. The filter box 3 is installed on the side wall of the movable plate 22 through the limiting grooves 11 and the limiting strips 10. Two handles 8 are installed on the filter box 3. The filter box 3 is detachable, which makes it convenient to clean the impurities filtered inside. At the same time, the oil-absorbing filter belt 5 can be taken out from the filter groove 12 for cleaning, which is convenient for use. The handles 8 make it easy to disassemble and assemble the filter box 3.

Claims

1. An automated cleaning device for multi-alloy steel balls, comprising an ultrasonic cleaner (1), characterized in that, The ultrasonic cleaner (1) is provided with a dividing plate (2) that divides the internal space of the ultrasonic cleaner (1) into a cleaning area and a filter tank (12); the dividing plate (2) includes a fixed plate (21) and a movable plate (22). The fixed plate (21) is fixedly installed inside the ultrasonic cleaner (1). A threaded sleeve (23) is fixedly connected to the side wall of the movable plate (22). A threaded rod (24) is threadedly connected inside the threaded sleeve (23). The lower end of the threaded rod (24) is connected to the fixed plate (21). The threaded rod (24) is rotatably connected, and the upper end of the threaded rod (24) is provided with a handle (25); the filter tank (12) is equipped with a water pump (9), a filter box (3) and a bracket (4); the filter box (3) is installed on the side wall of the movable plate (22), and the filter box (3) rises or falls with the movable plate (22); the bracket (4) is located below the filter box (3), and an oil-absorbing filter belt (5) is wrapped around the bracket (4); the output end of the water pump (9) is connected to the cleaning area through a water pipe passing through the dividing plate (2).

2. The automated cleaning equipment for multi-alloy steel balls according to claim 1, characterized in that, The ultrasonic cleaner (1) has sealing grooves (7) on both sides of its inner wall, and the two ends of the movable plate (22) slide against the inner walls of the two sealing grooves (7) respectively.

3. The automated cleaning equipment for multi-alloy steel balls according to claim 1, characterized in that, The side wall of the movable plate (22) is fixedly connected to a water-spreading plate (6), which is located inside the filter tank (12).

4. The automated cleaning equipment for multi-alloy steel balls according to claim 3, characterized in that, The bottom surface of the water-extending plate (6) is fixedly connected to two limiting strips (10), and the upper surface of the filter box (3) is provided with two limiting grooves (11). The limiting grooves (11) are movably sleeved outside the limiting strips (10). The filter box (3) is installed on the side wall of the movable plate (22) through the limiting grooves (11) and the limiting strips (10). Two handles (8) are installed on the filter box (3).

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