Dry deacidification tower with automatic ash and slag removing mechanism

Abstract

The utility model relates to the technical field of environmental protection equipment, concretely relates to dry method deacidification tower with automatic ash cleaning and deslagging mechanism, including tower body, the bottom detachable installation of tower body has conical ash bucket, is provided with waterproof motor in conical ash bucket, the output shaft end fixed mounting of waterproof motor has stirring shaft, is fixedly installed with cleaning scraping board on stirring shaft, and cleaning scraping board rotates for scraping off operation to the inner wall of conical ash bucket, the top fixed mounting of tower body has top cover, is provided with water ring in top cover, the bottom fixed mounting of water ring has a plurality of high pressure vertical washing nozzles for the high pressure washing of the inner wall of tower body, the top fixed mounting of top cover has gas cover, the utility model discloses convenient to carry out automatic ash cleaning, deslagging operation, saves manpower, and it is convenient to use.

Description

Technical Field

[0001] This utility model relates to the field of environmental protection equipment technology, specifically to a dry deacidification tower with an automatic ash removal and slag removal mechanism. Background Technology

[0002] Dry desulfurization towers are important equipment in industrial waste gas treatment. They purify waste gas by spraying alkaline adsorbents (such as activated carbon and quicklime) into the tower to react chemically with acidic substances in the waste gas.

[0003] Utility model patent CN213885688U discloses a high-efficiency dry desulfurization tower, comprising a desulfurization tower, a flue gas inlet pipe fixedly installed on the left side of the desulfurization tower, a desulfurization medium inlet pipe fixedly installed on the right side of the desulfurization tower, a mixing frame fixedly installed inside the desulfurization tower, a fixing buckle fixedly installed on the top of the mixing frame, mixing fan blades fixedly installed inside the mixing frame, a linkage shaft fixedly installed at the bottom of the mixing frame, a linkage rod fixedly connected to the bottom of the linkage shaft, and a protective sleeve fixedly installed at the bottom of the linkage shaft and outside the linkage rod. This high-efficiency dry desulfurization tower, by re-disturbing and redistributing the flow direction of the flue gas and the desulfurization medium, makes the mixing of the flue gas and the desulfurization medium more uniform, while also delaying the residence time of the flue gas in the desulfurization tower, increasing the reaction time with the desulfurization medium, allowing the desulfurization medium to fully react, improving desulfurization efficiency, and reducing desulfurization costs.

[0004] Although the above technical solutions have corresponding advantages, after long-term operation, the existing dry deacidification towers are prone to accumulating a large amount of ash and slag produced by the reaction on the inner wall and bottom of the tower. If not cleaned in time, it will lead to uneven airflow distribution in the tower and insufficient contact between the adsorbent and the waste gas, thus reducing the deacidification efficiency.

[0005] Traditional methods of ash removal and slag removal mostly rely on manual, periodic entry into the tower for cleaning. This is not only labor-intensive and involves harsh working environments, but also requires interrupting equipment operation, affecting production continuity, and is difficult to meet the demand for efficient and continuous ash removal and slag removal. In view of this, we propose a dry acid removal tower with an automatic ash removal and slag removal mechanism. Utility Model Content

[0006] The purpose of this invention is to provide a dry deacidification tower with an automatic ash removal and slag removal mechanism to solve the defects mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A dry deacidification tower with an automatic ash removal and slag removal mechanism includes a tower body. A conical ash hopper is detachably installed at the bottom of the tower body. A waterproof motor is installed inside the conical ash hopper. An agitator shaft is fixedly installed at the end of the output shaft of the waterproof motor. A cleaning scraper is fixedly installed on the agitator shaft. The cleaning scraper rotates to scrape the inner wall of the conical ash hopper. A top cover is fixedly installed at the top of the tower body. A water circulation ring is installed inside the top cover. Multiple high-pressure vertical flushing nozzles for high-pressure flushing of the inner wall of the tower body are fixedly installed at the bottom of the water circulation ring. An air outlet hood is fixedly installed at the top of the top cover.

[0009] Preferably, the plane containing the inner wall of the conical ash hopper is inclined downward at 45°~60°, and a vertical pipe is fixedly installed at the bottom end of the conical ash hopper;

[0010] Preferably, a screw feeder is provided at the bottom end of the vertical pipe, and the bottom end of the vertical pipe is fixedly installed on the feed end pipe body of the screw feeder;

[0011] The above two settings facilitate the subsequent discharge of debris.

[0012] Preferably, an upper fixing ring is fixedly installed on the bottom cylinder of the tower body, and a lower fixing ring is fixedly installed on the top of the conical ash hopper. The lower fixing ring is detachably installed on the bottom surface of the upper fixing ring.

[0013] This feature facilitates the fixing, installation, and disassembly of the conical ash hopper.

[0014] Preferably, an inner support frame is fixedly installed on the inner wall of the bottom cylinder of the tower, and the waterproof motor is detachably installed on the inner support frame.

[0015] Preferably, a waterproof heat dissipation cover is detachably installed on the top surface of the inner support frame. The waterproof heat dissipation cover is fitted over the outside of the waterproof motor and has an inverted V-shaped structure.

[0016] This setup utilizes a waterproof heatsink cover for waterproof protection, and the inverted V-shaped structure facilitates the impact of subsequent water flow onto the waterproof heatsink cover, enabling the surface of the waterproof heatsink cover to be rinsed.

[0017] Preferably, the top cover has an inner chamber, the water ring is located in the inner chamber, and the outlet of the high-pressure vertical flushing nozzle is flush with the inner wall of the tower in the vertical direction.

[0018] This feature facilitates high-pressure flushing of the tower's inner wall from top to bottom.

[0019] Preferably, an air outlet pipe is fixedly installed at the top of the air outlet hood, a central hole is provided at the center of the water circulation ring, and a water inlet pipe that passes through the tower body is fixedly installed on the water circulation ring.

[0020] Compared with the prior art, the beneficial effects of this utility model are:

[0021] 1. This utility model uses a waterproof motor to drive the stirring shaft and cleaning scraper to rotate, and with the high-pressure flushing of the water ring and high-pressure vertical flushing nozzle, it can automatically clean the inner wall of the conical ash hopper and the inner wall of the tower. No manual operation is required inside the tower, avoiding interruption of equipment operation, and achieving the effect of improving ash removal efficiency and ensuring production continuity.

[0022] 2. This utility model, through the detachable connection between the conical ash hopper and the tower body, and the conveying and discharge of ash and slag by the screw feeder, combined with the protection of the waterproof motor by the waterproof heat dissipation cover, makes equipment maintenance more convenient, extends service life, and achieves the effect of enhancing the practicality and durability of the equipment. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0024] Figure 2 This is one of the partial structural schematic diagrams of this utility model;

[0025] Figure 3 This is the second partial structural schematic diagram of the present utility model;

[0026] The meanings of the labels in the diagram are as follows:

[0027] 1. Tower body; 10. Conical ash hopper; 11. Vertical pipe; 12. Screw feeder; 13. Upper fixing ring; 14. Lower fixing ring; 15. Inner support frame;

[0028] 2. Waterproof motor; 20. Agitator shaft; 21. Cleaning scraper; 22. Waterproof heat sink cover;

[0029] 3. Top cover; 30. Inner chamber; 31. Water ring; 311. Center hole; 32. Water inlet pipe; 33. High-pressure vertical flushing nozzle; 34. Air vent; 35. Air outlet pipe. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figures 1-3 This utility model provides a technical solution: a dry deacidification tower with an automatic ash removal and slag removal mechanism, including a tower body 1. A conical ash hopper 10 is detachably installed at the bottom of the tower body 1. A waterproof motor 2 is installed inside the conical ash hopper 10. A stirring shaft 20 is fixedly installed at the end of the output shaft of the waterproof motor 2. A cleaning scraper 21 is fixedly installed on the stirring shaft 20. The cleaning scraper 21 rotates to scrape the inner wall of the conical ash hopper 10 to remove impurities. A top cover 3 is fixedly installed at the top of the tower body 1. A water ring 31 is installed inside the top cover 3. Multiple high-pressure vertical flushing nozzles 33 are fixedly installed at the bottom of the water ring 31 for high-pressure flushing of the inner wall of the tower body 1. An air outlet hood 34 is fixedly installed at the top of the top cover 3, so as to realize the high-pressure flushing operation using the high-pressure vertical flushing nozzles 33 to achieve the effect of cleaning impurities on the inner wall.

[0032] In this embodiment, the inner wall of the conical ash hopper 10 is inclined downward at a angle of 45° to 60°. A vertical pipe 11 is fixedly installed at the bottom of the conical ash hopper 10, so that the ash and slag converge towards the vertical pipe 11 under the action of gravity, reducing residue and making the ash and slag discharge smoother, thereby improving the slag discharge efficiency.

[0033] like Figure 1 As shown, a screw feeder 12 is installed at the bottom end of the vertical pipe 11. The bottom end of the vertical pipe 11 is fixedly installed on the feed end pipe of the screw feeder 12. The screw feeder 12 can continuously transport ash and slag, avoid blockage of the vertical pipe 11, make the ash and slag discharge process more stable, and achieve the effect of ensuring the continuity of slag discharge.

[0034] like Figure 3 As shown, an upper fixing ring 13 is fixedly installed on the bottom cylinder of the tower body 1, and a lower fixing ring 14 is fixedly installed on the top of the conical ash hopper 10. The lower fixing ring 14 can be detachably installed on the bottom surface of the upper fixing ring 13, which facilitates the inspection and cleaning of the inside of the conical ash hopper 10 and improves the convenience of maintenance.

[0035] like Figure 3 As shown, an inner support frame 15 is fixedly installed on the inner wall of the bottom cylinder of the tower body 1. The waterproof motor 2 is detachably installed on the inner support frame 15 by multiple fastening bolts, which makes the waterproof motor 2 more stable, reduces vibration during operation, ensures the stable operation of the cleaning scraper 21, and achieves the effect of enhancing the stability of the equipment.

[0036] like Figure 3 As shown, a waterproof heat sink 22 is detachably installed on the top surface of the inner support frame 15. The waterproof heat sink 22 is fitted over the outside of the waterproof motor 2. The waterproof heat sink 22 has an inverted V-shaped structure, which not only prevents water from damaging the motor, but also allows the rinsing water to slide down along the cover and clean the surface, so that the motor is effectively protected and easy to clean, achieving the effect of both protection and cleaning.

[0037] In this embodiment, the top cover 3 is provided with an inner chamber 30, and the water ring 31 is located in the inner chamber 30. The water outlet of the high-pressure vertical flushing nozzle 33 is flush with the inner wall of the tower body 1 in the vertical direction, so that the water flows down the inner wall of the tower body to ensure that the flushing range is comprehensive and achieve the effect of improving the cleaning effect of the inner wall of the tower body.

[0038] It is worth noting that an exhaust pipe 35 is fixedly installed at the top of the exhaust hood 34, and a central hole 311 is provided at the center of the water ring 31. A water inlet pipe 32 that passes through the tower body 1 is fixedly installed on the water ring 31. The central hole 311 of the water ring 31 provides a channel for the airflow to be discharged, and the water inlet pipe 32 ensures the water supply, so that the purified gas can be discharged smoothly without affecting the flushing water supply, thus achieving the effect of taking into account both exhaust and flushing functions.

[0039] Finally, it should be noted that the waterproof motor 2, screw feeder 12, corresponding control system and external power supply involved in this utility model are all general standard parts or parts known to those skilled in the art. Their structure and principle can be known to those skilled in the art through technical manuals or conventional experimental methods. In the idle space of this device, all the above-mentioned electrical components, which refer to power elements, electrical components and adapted controllers and power supplies, are connected by wires. The specific connection method should refer to the working principle in this utility model. The electrical connection between each electrical component is completed in the order of operation. The detailed connection method is a technology known in the art.

[0040] When using the dry deacidification tower with automatic ash removal and slag removal mechanism of this utility model, ensure that the tower body 1 and the conical ash hopper 10 are firmly installed through the upper fixing ring 13 and the lower fixing ring 14, the water inlet pipe 32 is connected to the external high-pressure water source, the screw feeder 12 is in standby state, and during the deacidification operation, the purified gas is discharged through the gas outlet hood 34 and the gas outlet pipe 35, and the ash and slag fall into the conical ash hopper 10.

[0041] The automatic cleaning is activated periodically. The waterproof motor 2 drives the stirring shaft 20 to rotate. The cleaning scraper 21 scrapes off the ash residue from the inner wall of the conical ash hopper 10. The ash residue slides along the inclined inner wall into the vertical pipe 11. The screw feeder 12 starts to transport and discharge the ash residue. At the same time, the water ring 31 supplies water to the high-pressure vertical flushing nozzle 33. The water flow washes along the inner wall of the tower body 1 to remove impurities. The waterproof heat dissipation cover 22 protects the motor and is cleaned by the water flow.

[0042] After cleaning, turn off the waterproof motor 2 and the flushing system. The screw feeder 12 will empty the residual ash and slag. If maintenance is required, remove the conical ash hopper 10 to maintain the internal components and ensure stable operation next time.

[0043] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A dry acid removal tower with an automatic ash and slag removal mechanism, comprising a tower body (1), characterized in that: The bottom of the tower body (1) is detachably equipped with a conical ash hopper (10), a waterproof motor (2) is installed inside the conical ash hopper (10), a stirring shaft (20) is fixedly installed at the end of the output shaft of the waterproof motor (2), a cleaning scraper (21) is fixedly installed on the stirring shaft (20), and the cleaning scraper (21) rotates to scrape the inner wall of the conical ash hopper (10); a top cover (3) is fixedly installed on the top of the tower body (1), a water ring (31) is installed inside the top cover (3), a plurality of high-pressure vertical flushing nozzles (33) for high-pressure flushing of the inner wall of the tower body (1) are fixedly installed at the bottom of the water ring (31), and an air vent (34) is fixedly installed on the top of the top cover (3).

2. The dry acid removal tower with automatic ash removal and slag removal mechanism according to claim 1, characterized in that: The inner wall of the conical ash hopper (10) is inclined downward at a plane of 45°~60°, and a vertical pipe (11) is fixedly installed at the bottom of the conical ash hopper (10).

3. The dry acid removal tower with automatic ash and slag removal mechanism according to claim 2, characterized in that: The bottom end of the vertical pipe (11) is provided with a screw feeder (12), and the bottom end of the vertical pipe (11) is fixedly installed on the feed end pipe body of the screw feeder (12).

4. The dry acid removal tower with an automatic ash and slag removal mechanism according to claim 1, characterized in that: An upper fixing ring (13) is fixedly installed on the bottom cylinder of the tower body (1), and a lower fixing ring (14) is fixedly installed on the top of the conical ash hopper (10). The lower fixing ring (14) is detachably installed on the bottom surface of the upper fixing ring (13).

5. The dry acid removal tower with an automatic ash and slag removal mechanism according to claim 1, characterized in that: An inner support frame (15) is fixedly installed on the inner wall of the bottom cylinder of the tower body (1), and the waterproof motor (2) is detachably installed on the inner support frame (15).

6. The dry acid removal tower with an automatic ash and slag removal mechanism according to claim 5, characterized in that: A waterproof heat sink cover (22) is detachably installed on the top surface of the inner support frame (15). The waterproof heat sink cover (22) is fitted over the outside of the waterproof motor (2). The waterproof heat sink cover (22) has an inverted V-shaped structure.

7. The dry acid removal tower with automatic ash and slag removal mechanism according to claim 1, characterized in that: The top cover (3) has an inner chamber (30) inside, the water ring (31) is located in the inner chamber (30), and the water outlet of the high-pressure vertical flushing nozzle (33) is flush with the inner wall of the tower body (1) in the vertical direction.

8. The dry acid removal tower with an automatic ash and slag removal mechanism according to claim 1, characterized in that: An air outlet pipe (35) is fixedly installed at the top of the air outlet hood (34), a central hole (311) is provided at the center of the water ring (31), and an inlet pipe (32) that passes through the tower body (1) is fixedly installed on the water ring (31).

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