Automatic cleaning box device before photovoltaic glass coating

By designing an automatic cleaning box device before photovoltaic glass coating, and using a cleaning and drying device to automatically clean the edges of the photovoltaic glass, the problem of difficult removal of impurities in the existing technology is solved, and the coating quality and efficiency are improved.

CN224463394UActive Publication Date: 2026-07-07XUCHANG ANCAI NEW ENERGY TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XUCHANG ANCAI NEW ENERGY TECH CO LTD
Filing Date
2025-07-03
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

Existing cleaning technologies are insufficient to effectively remove impurities such as glass powder remaining after high-speed grinding before photovoltaic glass coating, causing these impurities to adhere to the coating roller and affecting the coating quality.

Method used

Design an automatic cleaning box device for photovoltaic glass before coating, including a cleaning and drying device. The device automatically cleans the edges of the photovoltaic glass using a cleaning spray gun and a drying spray gun, removes impurities and residues using cleaning agent and compressed air, and integrates a return liquid collection mechanism to collect the cleaning agent and impurities.

Benefits of technology

It enables automatic and continuous cleaning of the edges of photovoltaic glass, significantly reduces the traces of impurities on the coating roller, and improves coating quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a kind of automatic cleaning box devices before photovoltaic glass coating, including box, box fixed mounting is arranged at the inlet of coating machine, and in photovoltaic glass both sides respectively;The middle part of box is equipped with opening near photovoltaic glass position, and photovoltaic glass edge part enters box from opening, and is transmitted from inside box;Positioning plate is fixedly installed in box, and cleaning device and drying device are sequentially installed on positioning plate along conveying direction;Box bottom is provided with liquid return collection mechanism.The automatic cleaning box device of the utility model is independent structure, easy to install, can make photovoltaic glass enter coating machine before automatically completing the continuous cleaning of edge part, so that the trace of impurity adhering on coating roller is greatly reduced, and the existing coating process is improved from the root.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic glass coating production technology, specifically to an automatic cleaning box device for photovoltaic glass before coating. Background Technology

[0002] Solar photovoltaic (PV) cells are used to directly convert sunlight into electrical energy. Photovoltaic glass, located on the outermost layer of the glass, is directly exposed to sunlight, utilizing its extremely high transmittance (>91.5%) to provide light energy to the cells. Photovoltaic glass coatings can effectively increase the solar transmittance of the glass surface (an increase of >2.0%), thereby improving the conversion efficiency and output power of the photovoltaic cells.

[0003] Photovoltaic glass coating employs a roller coating process, where a coating liquid is applied to the surface of the photovoltaic glass using a PU coating roller. Before coating, the photovoltaic glass undergoes pretreatment by grinding its long and short sides to determine its dimensions. After high-speed grinding, the sides of the photovoltaic glass absorb a large amount of glass powder and other impurities. Existing cleaning technologies struggle to remove these impurities, which then adhere to the coating roller, leaving marks and affecting the coating quality. Utility Model Content

[0004] To address the problems in the prior art, this utility model provides an automatic cleaning box device for photovoltaic glass before coating.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0006] An automatic cleaning box device for photovoltaic glass before coating includes a box body, which is fixedly installed at the inlet of the coating machine and arranged on both sides of the photovoltaic glass; the box body has an opening in the middle near the photovoltaic glass, and the edge of the photovoltaic glass enters the box body through the opening and passes through the box body;

[0007] A positioning plate is fixedly installed inside the box, and a cleaning device and a drying device are installed on the positioning plate in sequence along the conveying direction; a liquid return collection mechanism is set at the bottom of the box.

[0008] Furthermore, the positioning plate is fixed above the inlet.

[0009] Furthermore, the cleaning device includes a cleaning spray gun, which is supplied with cleaning agent, and the cleaning agent sprayed from the cleaning spray gun acts downward on the edge of the photovoltaic glass.

[0010] Furthermore, with the area closest to the center of the photovoltaic glass as the inner side and the area closest to the edge of the photovoltaic glass as the outer side, the cleaning spray gun is tilted outward from top to bottom and pointed towards the edge of the photovoltaic glass.

[0011] Furthermore, the angle between the cleaning spray gun and the photovoltaic glass is 50°-60°.

[0012] Furthermore, the drying device includes a drying spray gun connected to compressed air; the gas sprayed from the drying spray gun acts downwards on the edge of the photovoltaic glass.

[0013] Furthermore, with the area near the center of the photovoltaic glass as the inner side and the area near the edge of the photovoltaic glass as the outer side, the drying spray gun is tilted outward from top to bottom and pointed towards the edge of the photovoltaic glass.

[0014] Furthermore, the angle between the drying spray gun and the photovoltaic glass is 50°-60°.

[0015] Furthermore, the liquid return collection mechanism includes a liquid return funnel located at the bottom of the tank, and the liquid return funnel is connected to a liquid return pipe.

[0016] Furthermore, the housing is fixedly installed at the inlet of the coating machine via a frame.

[0017] The beneficial effects of this utility model are:

[0018] The automatic cleaning box device of this utility model is an independent structure that is easy to install. It can automatically complete the continuous cleaning of the edges of photovoltaic glass before it enters the coating machine, which greatly reduces the traces of impurities adhering to the coating roller and improves the existing coating process from the root.

[0019] The drying device in this invention can effectively remove impurities and cleaning agent residues that detach from the edge of the photovoltaic glass during the cleaning process. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 for Figure 1 A-direction view.

[0022] In the diagram: 1. Drying spray gun; 11. Compressed air; 2. Cleaning spray gun; 21. Cleaning agent; 3. Housing; 4. Positioning plate; 5. Return funnel; 6. Return pipe; 7. Photovoltaic glass.

[0023] The accompanying drawings are for illustrative purposes only and should not be construed as limiting the scope of this patent. To better illustrate this embodiment, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings. Detailed Implementation

[0024] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0025] like Figures 1 to 2 As shown, this embodiment provides an automatic cleaning box device for photovoltaic glass before coating, including a box body 3. The box body is fixedly installed at the inlet of the coating machine by a frame and is arranged on both sides of the photovoltaic glass 7. The box body 3 has an opening in the middle near the photovoltaic glass, and the edge of the photovoltaic glass 7 enters the box body 3 through the opening and is transported through the box body 3.

[0026] A positioning plate 4 is fixedly installed above the inlet inside the housing 3. A cleaning device and a drying device are installed sequentially on the positioning plate 4 along the conveying direction.

[0027] In this embodiment, the cleaning device includes a cleaning spray gun 2, which is supplied with a cleaning agent 21. The choice of cleaning agent is not limited during operation; it can be a solvent such as isopropanol, which is necessary for coating. The cleaning agent sprayed from the cleaning spray gun 2 acts downwards on the edge of the photovoltaic glass 7, automatically completing continuous edge cleaning before the photovoltaic glass 7 enters the coating machine.

[0028] With the center of the photovoltaic glass 7 as the inner side and the edge of the photovoltaic glass 7 as the outer side, the cleaning spray gun 2 is tilted outward from top to bottom and pointed towards the edge of the photovoltaic glass 7.

[0029] In this embodiment, the installation angle of the cleaning spray gun 2 is 50°~60° with the photovoltaic glass 7. The installation angle of the cleaning spray gun 2 can be adjusted according to the actual cleaning effect. This design allows the cleaning agent to fly outwards as much as possible after acting on the edge of the photovoltaic glass and fall to the bottom of the housing, avoiding large-area flow onto the photovoltaic glass.

[0030] In this embodiment, the drying device includes a drying spray gun 1, which is connected to compressed air (1~4 kg / cm²) 11. The gas sprayed from the drying spray gun 1 acts downward on the edge of the photovoltaic glass, which can effectively remove impurities and cleaning agent residues that have detached from the edge of the photovoltaic glass during the cleaning process.

[0031] With the center of the photovoltaic glass 7 as the inner side and the edge of the photovoltaic glass 7 as the outer side, the drying spray gun 1 is tilted outward from top to bottom and pointed towards the edge of the photovoltaic glass 7.

[0032] In this embodiment, the installation angle of the drying spray gun 1 is 50°~60° with the photovoltaic glass 7. The installation angle of the drying spray gun 1 can be adjusted according to the actual cleaning effect. This design allows impurities and residual cleaning agent to be directly blown outwards and fall to the bottom of the housing.

[0033] The bottom of the box 3 is also equipped with a liquid return collection mechanism, which includes a liquid return funnel 5 located at the bottom of the box and a liquid return pipe 6 connected to the liquid return funnel 5.

[0034] The working principle of this utility model is as follows:

[0035] During use, the edges of the photovoltaic glass 7 are transferred through the housing 3, first passing through the cleaning spray gun 2 mounted on the positioning plate 4. The cleaning spray gun 2 sprays cleaning agent 21 to continuously clean the edges of the photovoltaic glass 7. Then, compressed air 11 is sprayed from the drying spray gun 1 mounted behind the cleaning spray gun 2 to continuously dry the edges of the photovoltaic glass 7. Furthermore, impurities and cleaning agent 21 residues that have detached from the edges of the photovoltaic glass 7 can be collected through the return funnel 5 and returned to the return pipe 6.

[0036] The above embodiments are only used to illustrate and not limit the technical solutions of this utility model. Although the utility model has been described in detail with reference to the above embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the utility model without departing from the spirit and scope of the utility model. Any modifications or partial substitutions should be covered within the scope of the claims of this utility model.

[0037] If the terms "first" or "second" are used in this document to define the components, those skilled in the art should know that the use of "first" or "second" is merely for the convenience of describing this utility model and simplifying the description, and unless otherwise stated, the above terms have no special meaning.

[0038] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0039] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

Claims

1. An automatic cleaning box device for photovoltaic glass before coating, characterized in that: The system includes a housing, which is fixedly installed at the inlet of the coating machine and arranged on both sides of the photovoltaic glass. An opening is provided in the middle of the housing near the photovoltaic glass, through which the edge of the photovoltaic glass enters the housing and passes through the housing. A positioning plate is fixedly installed inside the box, and a cleaning device and a drying device are installed on the positioning plate in sequence along the conveying direction; a liquid return collection mechanism is set at the bottom of the box.

2. The automatic cleaning box device for photovoltaic glass before coating according to claim 1, characterized in that: The positioning plate is fixed above the inlet.

3. The automatic cleaning box device for photovoltaic glass before coating according to claim 2, characterized in that: The cleaning device includes a cleaning spray gun, which is supplied with cleaning agent. The cleaning agent sprayed from the cleaning spray gun acts downward on the edge of the photovoltaic glass.

4. The automatic cleaning box device for photovoltaic glass before coating according to claim 3, characterized in that: With the area closest to the center of the photovoltaic glass as the inner side and the area closest to the edge of the photovoltaic glass as the outer side, the cleaning spray gun is tilted outward from top to bottom and pointed towards the edge of the photovoltaic glass.

5. The automatic cleaning box device for photovoltaic glass before coating according to claim 4, characterized in that: The angle between the cleaning spray gun and the photovoltaic glass is 50°-60°.

6. The automatic cleaning box device for photovoltaic glass before coating according to claim 2, characterized in that: The drying device includes a drying spray gun connected to compressed air; the gas sprayed from the drying spray gun acts downwards on the edge of the photovoltaic glass.

7. The automatic cleaning box device for photovoltaic glass before coating according to claim 6, characterized in that: With the area closest to the center of the photovoltaic glass as the inner side and the area closest to the edge of the photovoltaic glass as the outer side, the drying spray gun is tilted outward from top to bottom and pointed towards the edge of the photovoltaic glass.

8. The automatic cleaning box device for photovoltaic glass before coating according to claim 7, characterized in that: The angle between the drying spray gun and the photovoltaic glass is 50°-60°.

9. The automatic cleaning box device for photovoltaic glass before coating according to claim 1, characterized in that: The liquid return collection mechanism includes a liquid return funnel located at the bottom of the tank, and the liquid return funnel is connected to a liquid return pipe.

10. The automatic cleaning box device for photovoltaic glass before coating according to claim 1, characterized in that: The housing is fixedly installed at the inlet of the coating machine via a frame.