A device for producing high-strength wear-resistant alloy liner plate

Abstract

The application discloses a kind of high-strength wear-resistant alloy lining plate production devices, comprising: punch, fixed table, sliding table, lining plate positioning frame, stamping die holder, avoidance groove, fixed table is fixedly arranged on punch, and it is below the punch head of punch, sliding table is installed on fixed table along the first direction Y moves, sliding table is connected with the first drive component capable of driving it along the first direction Y moves, lining plate positioning frame is installed on the surface of sliding table along the second direction X moves, lining plate positioning frame is connected with the second drive component capable of driving it along the second direction X moves, stamping die holder is detachably connected in the middle part of fixed table, and discharge slope is provided on punch with the blanking port communication of stamping die holder.The application adopts the mode of double axial synchronous stamping positioning, ensures the flexibility and consistency of stamping position;It also adopts the design of modular stamping die holder, adapts multiple lining plate models.

Description

Technical Field

[0001] This application relates to the field of wear-resistant alloy liner processing technology, and in particular to an apparatus for producing high-strength wear-resistant alloy liners. Background Technology

[0002] In the production process of high-strength wear-resistant alloy liners, traditional molds or stamping devices have the following technical defects:

[0003] Insufficient positioning and stamping accuracy: Existing equipment mostly uses fixed molds or single-direction stamping mechanisms, which makes it difficult to achieve accurate stamping of the liner in complex positions, resulting in stamping position deviation or poor product consistency.

[0004] Poor equipment adaptability: Existing equipment is difficult to quickly replace stamping die holders to adapt to the production needs of different types of liners.

[0005] Insufficient structural stability: The slide or positioning frame lacks guidance or limiting design when moving, and is prone to positioning deviation due to vibration or uneven load. Summary of the Invention

[0006] The purpose of this application is to provide a device for producing high-strength wear-resistant alloy liners in order to solve the above problems. It adopts a biaxial synchronous stamping and positioning method to ensure the flexibility and consistency of the stamping position; it also adopts a modular stamping die base design to adapt to various liner models.

[0007] This application achieves the above objectives through the following technical solutions:

[0008] A device for producing high-strength wear-resistant alloy liners includes: a stamping press, a fixed table, a slide table, a liner positioning frame, a stamping die base, and a clearance groove. The fixed table is fixedly mounted on the stamping press and located below the punch of the stamping press. The slide table is mounted on the fixed table and configured to move along a first direction Y. The slide table is connected to a first driving component capable of driving it to move along the first direction Y. The liner positioning frame is mounted on the surface of the slide table and configured to move along a second direction X. The liner positioning frame is connected to a second driving component capable of driving it to move along the second direction X. The stamping die base is detachably connected to the middle of the fixed table. The stamping press is provided with a discharge ramp communicating with the blanking port of the stamping die base. The top surface of the stamping die base is on the same plane as the surface of the slide table. The slide table is provided with a clearance groove that allows it to avoid the stamping die base when it moves.

[0009] In some embodiments, the first drive assembly includes: a first lead screw slide, a first fixed base, a first servo motor, a first transmission shaft, a first bevel gear, a second bevel gear, and a discharge ramp. Two sets of first lead screw slides extend along a first direction Y and are distributed on both sides of the slide, with the output end fixedly connected to the slide. The first fixed base can support the first servo motor and the first transmission shaft. The first transmission shaft is rotatably connected to the first fixed base. The first servo motor is fixedly mounted on the first fixed base, and its output shaft is fixedly connected to the end of the first transmission shaft. Two first bevel gears are fixedly mounted on the first transmission shaft. Two second bevel gears are also present, meshing sequentially with the first bevel gears. Furthermore, each of the two second bevel gears is fixed to the end of the lead screw of one of the two sets of first fixed bases. The second drive assembly includes: a second lead screw slide, a connector, a second drive shaft, a second fixed base, a second servo motor, a third bevel gear, and a fourth bevel gear. There are two sets of second lead screw slides extending along the second direction X, and their output ends are detachably connected to the liner positioning frame via the connector. The second fixed base can support the second drive shaft and the second servo motor. The second drive shaft is rotatably connected to the second servo motor, and the second servo motor is fixedly mounted on the second fixed base. The output shaft is also fixedly connected to the second drive shaft. There are two third bevel gears, fixedly mounted on the second drive shaft. There are two fourth bevel gears, each meshing with the first fourth bevel gear. The two fourth bevel gears are also fixedly connected to the ends of the lead screws of the two sets of second lead screw slides.

[0010] In some embodiments, the fixed platform is provided with an insertion hole for inserting a stamping die base, and the two are inserted into each other.

[0011] In some embodiments, a slide rail is also included, which is fixedly mounted on the bottom of the slide table, and a groove is formed on the fixed table that can slide with the slide rail.

[0012] In some embodiments, the connector is I-shaped and connects the liner positioning frame and the output end of the second lead screw slide to each other by fasteners.

[0013] Compared with the prior art, this application overcomes the defects of the prior art through the following technical solutions:

[0014] Biaxial synchronous stamping positioning:

[0015] By using a multi-directional dual-drive assembly (first drive assembly and second drive assembly), combined with a lead screw slide and bevel gear transmission, the precise translation of the liner positioning frame is achieved, ensuring the flexibility and consistency of the stamping position.

[0016] The synchronous design avoids positioning deviations caused by unilateral driving, thus improving stamping accuracy.

[0017] Modular stamping die base design:

[0018] The insertion holes on the fixed platform and the punching die base insertion structure allow for quick die base replacement to adapt to different blanking port requirements, improving the equipment's versatility.

[0019] The liner positioning frame is detachably connected to the lead screw slide via an "I"-shaped connector, supporting the replacement of connectors of different lengths and adapting to various liner models. Attached Figure Description

[0020] The accompanying drawings are provided to further illustrate the present application and form part of the specification. They are used together with the following detailed description to explain the present application, but do not constitute a limitation thereof. In the drawings:

[0021] Figure 1 This is a schematic diagram of the structure of this application;

[0022] Figure 2 This is a schematic diagram of the structure of the first driving component of this application;

[0023] Figure 3 This is a schematic diagram of the structure of the second driving component of this application;

[0024] Figure 4 This is a schematic diagram of the discharge ramp structure of this application.

[0025] The annotations in the attached figures are explained as follows:

[0026] 1. Stamping machine; 2. Fixed table; 3. Slide table; 4. Liner positioning frame; 5. Stamping die base; 6. Clearance groove; 7. Second lead screw slide table; 8. Connecting piece; 9. Second drive shaft; 10. Second fixed seat; 11. Second servo motor; 12. Third bevel gear; 13. Fourth bevel gear; 14. First lead screw slide table; 15. First fixed seat; 16. First servo motor; 17. First drive shaft; 18. First bevel gear; 19. Second bevel gear; 20. Discharge ramp; 21. Slide rail. Detailed Implementation

[0027] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments.

[0028] In the description of this application, it should be understood that the terms "upper," "lower," "front," "back," "left," "right," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the appendix. Figure 1 This description is provided for the convenience of describing this application and for the purpose of simplifying the description, and is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0029] like Figure 1-4 As shown, an apparatus for producing high-strength wear-resistant alloy liners includes: a stamping press 1, a fixed platform 2, a slide 3, a liner positioning frame 4, a stamping die base 5, and a clearance groove 6. The fixed platform 2 is fixedly mounted on the stamping press 1 and is located below the punch of the stamping press 1. The slide 3 is mounted on the fixed platform 2 and is configured to move along a first direction Y. The slide 3 is connected to a first driving component that can drive it to move along the first direction Y. The liner positioning frame 4 is mounted on the surface of the slide 3 and is configured to move along a second direction X. The liner positioning frame 4 is connected to a second driving component that can drive it to move along the second direction X. The stamping die base 5 is detachably connected to the middle of the fixed platform 2. The stamping press 1 is provided with a discharge ramp 20 that communicates with the material discharge port of the stamping die base 5. The top surface of the stamping die base 5 is on the same plane as the surface of the slide 3. The slide 3 is provided with a clearance groove 6 that can avoid the stamping die base 5 when it moves.

[0030] The stamping machine 1 in this embodiment is prior art. The fixed table 2 can provide load-bearing capacity. The second direction X and the first direction Y are both horizontal and perpendicular to each other. The slide table 3 and the liner positioning frame 4 are displaced along the second direction X and the first direction Y, which can change the position of the liner and thus change the position of the stamping machine 1 stamping the liner. The top of the stamping die 5 protrudes and can contact the liner, providing load-bearing capacity for the liner when it is stamped. At the same time, the blanking port on the stamping die 5 is connected to the discharge ramp 20. The stamped waste material is discharged from the discharge ramp 20. The connection between the discharge ramp 20 and the stamping die 5 is smaller than the volume of the stamping die 5 and larger than the blanking port of the stamping die 5, so that the stamping machine 1 can carry the stamping die 5 while receiving the waste material. When the slide table 3 moves along the first direction Y, the clearance groove 6 can provide space for the stamping die 5 to move.

[0031] In some embodiments, the first drive assembly includes: a first lead screw slide 14, a first fixed base 15, a first servo motor 16, a first transmission shaft 17, a first bevel gear 18, a second bevel gear 19, and a discharge ramp 20. Two sets of the first lead screw slide 14 extend along the first direction Y and are distributed on both sides of the slide 3, with their output ends fixedly connected to the slide 3. The first fixed base 15 can support the first servo motor 16 and the first transmission shaft 17. The first transmission shaft 17 is rotatably connected to the first fixed base 15. The first servo motor 16 is fixedly mounted on the first fixed base 15, and its output shaft is fixedly connected to the end of the first transmission shaft 17. Two first bevel gears 18 are fixedly mounted on the first transmission shaft 17. Two second bevel gears 19 are also present, meshing sequentially with the first bevel gears 18. Furthermore, the two second bevel gears 19 sequentially mesh with the lead screws of the two sets of first fixed bases 15. The screw end is fixedly connected; the second drive assembly includes: a second lead screw slide 7, a connector 8, a second transmission shaft 9, a second fixed base 10, a second servo motor 11, a third bevel gear 12, and a fourth bevel gear 13. There are two sets of second lead screw slides 7, which extend along the second direction X, and their output ends are detachably connected to the liner positioning frame 4 through the connector 8. The second fixed base 10 can support the second transmission shaft 9 and the second servo motor 11. The second transmission shaft 9 is rotatably connected to the second servo motor 11. The second servo motor 11 is fixedly mounted on the second fixed base 10, and its output shaft is fixedly connected to the second transmission shaft 9. There are two third bevel gears 12, which are fixedly mounted on the second transmission shaft 9. There are two fourth bevel gears 13, which mesh with the second bevel gear 13 one by one, and the two fourth bevel gears 13 are fixedly connected to the ends of the lead screws of the two sets of second lead screw slides 7 one by one.

[0032] In this embodiment, both the first lead screw slide 14 and the second lead screw slide 7 are existing technologies. Their structures typically consist of a lead screw and a slider. The lead screw can rotate around its own axis, and in some embodiments, it can be directly driven by a servo motor. The first drive assembly drives the first transmission shaft 17 to rotate via the first servo motor 16, which simultaneously causes the first bevel gear 18 to rotate. In turn, the first bevel gear 18 meshes with and drives the second bevel gear 19 to rotate, so that the two first lead screw slides 14 operate simultaneously and maintain synchronicity. The output end of the first lead screw slide 14 drives the slide 3 to move along the first direction Y. The second drive assembly drives the second transmission shaft 9 to rotate via the second servo motor 11, which simultaneously causes the third bevel gear 12 to rotate. In turn, the third bevel gear 12 meshes with and drives the fourth bevel gear 13 to rotate, so that the two second lead screw slides 7 operate simultaneously and maintain synchronicity. The output end of the second lead screw slide 7 drives the liner positioning frame 4 to move along the second direction X via the connector 8.

[0033] In some embodiments, the fixed platform 2 is provided with an insertion hole for inserting the stamping die base 5. The two are inserted into each other, and the stamping die base 5 can be removed or inserted for replacement, which facilitates the replacement of different blanking ports to cooperate with the stamping machine 1 for punching holes or slots.

[0034] In some embodiments, a slide rail 21 is also included. The slide rail 21 is fixedly installed on the bottom of the slide table 3, and the fixed platform 2 is provided with a slide groove that can slide with the slide rail 21. When the slide table 3 moves, the slide rail 21 moves accordingly, which can maintain the movement stability of the slide table 3.

[0035] In some embodiments, the connector 8 is in the shape of an "I" and connects the output end of the liner positioning frame 4 and the second lead screw slide 7 to the fastener. The connector 8 is detachably connected to the liner positioning frame 4 to replace connectors of different lengths, and the liner positioning frame 4 can be replaced to accommodate different types of liners.

[0036] In the above structure, the liner to be stamped is placed inside the liner positioning frame 4. The second servo motor 11 starts and drives the second transmission shaft 9 to rotate, which in turn drives the third bevel gear 12 to rotate, and then meshes with and drives the fourth bevel gear 13 to rotate, further driving the second lead screw slide 7 to operate. The output end on the second lead screw slide 7 synchronously drives the connecting piece 8 to translate, which in turn drives the liner positioning frame 4 to translate along the second direction X, so as to drive the liner to translate and change the stamping position of the liner. The first servo motor 16 starts and can drive the first transmission shaft 17, the first bevel gear 18 and the second bevel gear 19 to rotate, which in turn drives the first fixed seat 15 to operate. The output end on the first fixed seat 15 drives the slide 3 to translate along the first direction Y, which in turn drives the liner to translate and change the stamping position of the liner. Therefore, multiple positions of the liner can be stamped.

[0037] The foregoing has shown and described the basic principles, main features, and advantages of this application. Those skilled in the art should understand that this application is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this application. Various changes and modifications can be made to this application without departing from the spirit and scope thereof, and all such changes and modifications fall within the scope of this application as claimed. The scope of protection of this application is defined by the appended claims and their equivalents.

Claims

1. An apparatus for producing high-strength wear-resistant alloy liners, characterized in that, include: The press (1), fixed table (2), slide table (3), liner positioning frame (4), stamping die base (5), and clearance groove (6) are provided. The fixed table (2) is fixedly mounted on the press (1) and located below the punch of the press (1). The slide table (3) is mounted on the fixed table (2) and is configured to move along a first direction Y. The slide table (3) is connected to a first drive assembly capable of driving it to move along the first direction Y. The liner positioning frame (4) is mounted on the surface of the slide table (3). The plate positioning frame (4) is configured to move along the second direction X. The liner positioning frame (4) is connected to a second drive assembly that can drive it to move along the second direction X. The stamping die base (5) is detachably connected to the middle of the fixed table (2). The stamping machine (1) is provided with a discharge ramp (20) that communicates with the material discharge port of the stamping die base (5). The top surface of the stamping die base (5) is on the same plane as the surface of the slide table (3). The slide table (3) is provided with a clearance groove (6) that can avoid the stamping die base (5) when it moves.

2. The apparatus for producing high-strength wear-resistant alloy liners according to claim 1, characterized in that: The first drive assembly includes: a first lead screw slide (14), a first fixed base (15), a first servo motor (16), a first transmission shaft (17), a first bevel gear (18), a second bevel gear (19), and a discharge ramp (20). The first lead screw slide (14) consists of two sets, extending along the first direction Y, distributed on both sides of the slide (3), and the output end is fixedly connected to the slide (3). The first fixed base (15) can support the first servo motor (16) and the first transmission shaft (17). The first transmission shaft (17) is rotatably connected to the first fixed base (15). The first servo motor (16) is fixedly mounted on the first fixed base (15), and the output shaft is fixedly connected to the end of the first transmission shaft (17). There are two first bevel gears (18), which are fixedly mounted on the first transmission shaft (17). There are two second bevel gears (19), which mesh with the first bevel gears (18) one by one. Moreover, the two second bevel gears (19) are fixedly connected to the ends of the lead screws of the two sets of first fixed bases (15) one by one. The second drive assembly includes: a second lead screw slide (7), a connector (8), a second transmission shaft (9), a second fixed seat (10), a second servo motor (11), a third bevel gear (12), and a fourth bevel gear (13). The second lead screw slide (7) consists of two sets, extending along the second direction X, and its output end is detachably connected to the liner positioning frame (4) via the connector (8). The second fixed seat (10) can support the second transmission shaft (9) and the second servo motor (11). The second transmission shaft (9) is rotatably connected to the second servo motor (11). The second servo motor (11) is fixedly mounted on the second fixed seat (10), and its output shaft is fixedly connected to the second transmission shaft (9). There are two third bevel gears (12), which are fixedly mounted on the second transmission shaft (9). There are two fourth bevel gears (13), which mesh with the fourth bevel gear (13) one by one. The two fourth bevel gears (13) are fixedly connected to the ends of the lead screws of the two sets of second lead screw slides (7).

3. The apparatus for producing high-strength wear-resistant alloy liners according to claim 1, characterized in that: The fixed platform (2) is provided with a socket for inserting the stamping die base (5), and the two are inserted together.

4. The apparatus for producing high-strength wear-resistant alloy liners according to claim 1, characterized in that: It also includes a slide rail (21), which is fixedly installed on the bottom of the slide table (3), and the fixed table (2) is constructed with a groove that can slide with the slide rail (21).

5. The apparatus for producing high-strength wear-resistant alloy liners according to claim 2, characterized in that: The connector (8) is in the shape of an "I" and is connected to the output end of the liner positioning frame (4) and the second lead screw slide (7) by fasteners.

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