Conductive loop forming and cutting apparatus

Abstract

The utility model discloses a conductive ring shaping cutting equipment relates to conductive ring processing technical field. The utility model discloses, including base, the top surface of base is provided with rotating component, and the top surface fixed mounting of rotating component rotating part has ten sets of jig, be provided with jig handling mechanism, cutting mechanism and pressure equipment forming mechanism on the base, and jig handling mechanism is used to with cutting mechanism and pressure equipment forming mechanism to the jig down material handling operation of feeding operation. The utility model discloses, through the integration of rotating component, jig handling mechanism, cutting mechanism and pressure equipment forming mechanism, realize from the full process automation of feeding, forming to cutting, and operating personnel only need to put the product into the jig and start the equipment, and the subsequent process is all by mechanical precision complete, and rotating component drives the automatic flow of the jig to different stations, and the production rhythm is greatly shortened, and compared with traditional manual operation efficiency improvement is remarkable, and effectively satisfy the large -scale production demand.

Description

Technical Field

[0001] This utility model relates to the field of conductive ring processing technology, specifically to conductive ring forming and cutting equipment. Background Technology

[0002] In the production of conductive rings, traditional forming and cutting processes mainly rely on manual operation. Existing technology has the following significant problems: First, manual forming results in poor consistency, with incomplete wrapping and inconsistent product quality. Second, manual cutting has many defects, producing irregular shapes and incomplete cuts, severely impacting the product yield. Furthermore, manual operation also suffers from low production efficiency and high labor intensity.

[0003] Therefore, a conductive ring forming and cutting device is proposed. Utility Model Content

[0004] The purpose of this utility model is to provide a conductive ring forming and cutting device in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0006] A conductive ring forming and cutting device includes a base. A rotating assembly is mounted on the top surface of the base, and ten sets of fixtures are fixedly mounted on the top surface of the rotating part of the rotating assembly. The base is equipped with a fixture transport mechanism, a cutting mechanism, and a pressing and forming mechanism. The fixture transport mechanism is used to load and unload the fixtures to the cutting and pressing and forming mechanisms. The rotating assembly includes a frame fixedly mounted on the top surface of the base, and a first motor is fixedly mounted on the frame. The output end of the first motor is fixedly connected to a turntable. The ten sets of fixtures are equidistantly fixedly mounted on the top surface of the turntable. The fixture transport mechanism includes a mounting frame fixedly mounted on the top surface of the base, and a vertical moving component is mounted on the top surface of the mounting frame. The vertical moving component is equipped with a horizontal moving component, and the movable part of the horizontal moving component is equipped with a gripper for picking up the fixture; the cutting mechanism includes two sets of side frames, on which punches are fixedly mounted. The telescopic end of the punches is fixedly mounted with an upper cutting die, and the side frames are fixedly mounted with a lower cutting die, which is located below the upper cutting die. The punches drive the upper cutting die to move vertically and engage with the lower cutting die to cut the inner ring of the brush; the press forming mechanism includes a frame fixedly mounted on the top surface of the base, on which a servo press is fixedly mounted. The moving end of the servo press passes through the frame and is fixedly connected to an upper forming die. The frame is fixedly mounted with a lower forming die.

[0007] Furthermore, during processing, the product is first press-formed by a press-forming mechanism, and then the brush is punched and cut by a cutting mechanism.

[0008] The beneficial effects of this utility model are as follows:

[0009] The equipment integrates a rotating component, a jig handling mechanism, a cutting mechanism, and a press forming mechanism, achieving full automation from feeding and forming to cutting. Operators only need to place the product into the jig and start the equipment. Subsequent processes are all completed precisely by the machine. The rotating component drives the jig to automatically flow to different workstations, greatly shortening the production cycle. Compared with traditional manual operation, efficiency is significantly improved, effectively meeting the needs of large-scale production.

[0010] The fixture is moved by the coordinated action of vertical and horizontal moving components, and the entire equipment is operated automatically. Attached Figure Description

[0011] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0012] Figure 2 This is a schematic diagram of the rotating component of this utility model;

[0013] Figure 3 This is a schematic diagram of the cutting mechanism of this utility model;

[0014] Figure 4 This is a schematic diagram of the jig handling mechanism of this utility model;

[0015] Figure 5 This is a schematic diagram of the press-fitting mechanism of this utility model;

[0016] Reference numerals: 1. Base; 2. Rotating assembly; 201. Frame; 202. First motor; 203. Turntable; 3. Fixture body; 4. Fixture transport mechanism; 401. Mounting frame; 402. Vertical moving assembly; 403. Horizontal moving assembly; 404. Gripper; 5. Cutting mechanism; 501. Side frame; 502. Punch press; 503. Upper cutting die; 504. Lower cutting die; 6. Press forming mechanism; 601. Frame; 602. Servo press; 603. Lower forming die; 604. Upper forming die. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0018] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0019] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0020] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0021] like Figures 1 to 5 As shown, the conductive ring forming and cutting equipment includes a base 1, a rotating component 2 on the top surface of the base 1, and ten sets of fixtures 3 fixedly installed on the top surface of the rotating part of the rotating component 2. The base 1 is equipped with a fixture transport mechanism 4, a cutting mechanism 5, and a pressing and forming mechanism 6. The fixture transport mechanism 4 is used to load and unload the fixtures 3 onto the cutting mechanism 5 and the pressing and forming mechanism 6. More specifically, during operation, the operator places the product into the fixture 3, presses the start button, and the rotating component 2 drives the fixture 3 to rotate. The fixture 3 is then transported to the pressing and forming mechanism 6 by the fixture transport mechanism 4. The product is pre-pressed in the pressing and forming mechanism 6 to ensure consistent pre-pressing. The double claws of the fixture transport mechanism 4 then transport the fixture 3 to the cutting mechanism 5, where the inner ring of the brush is cut. The cutting speed ensures the roundness and integrity of the cut. The entire equipment, through automated operation, solves the problems of poor consistency and non-round cuts associated with manual forming and cutting, improving product qualification rate and production efficiency.

[0022] The rotating assembly 2 includes a frame 201 fixedly mounted on the top surface of the base 1, and a first motor 202 fixedly mounted on the frame 201. The output end of the first motor 202 is fixedly connected to a turntable 203, and ten sets of fixtures 3 are equidistantly fixedly mounted on the top surface of the turntable 203. More specifically, the first motor 202 drives the turntable 203 to rotate, thereby driving the fixtures 3 to rotate to different workstations, realizing automated product flow and improving production efficiency.

[0023] The fixture handling mechanism 4 includes a mounting frame 401 fixedly installed on the top surface of the base 1. A vertical moving component 402 is provided on the top surface of the mounting frame 401, and a horizontal moving component 403 is provided on the vertical moving component 402. A gripper 404 is provided on the movable part of the horizontal moving component 403 for picking up the fixture 3. More specifically, the vertical moving component 402 drives the gripper 404 to move vertically to the position of the fixture 3, and the horizontal moving component 403 drives the gripper 404 to move horizontally, thus transporting the fixture 3 to different positions, achieving automated handling and saving production cycle time.

[0024] The cutting mechanism 5 includes two sets of side frames 501, on which a punch press 502 is fixedly mounted. An upper cutting die 503 is fixedly mounted on the telescopic end of the punch press 502, and a lower cutting die 504 is fixedly mounted on the side frames 501, with the lower cutting die 504 located below the upper cutting die 503. The punch press 502 drives the upper cutting die 503 to move vertically and engage with the lower cutting die 504 to cut the inner ring of the brush. More specifically, by driving the upper cutting die 503 to move vertically through the punch press 502, and cooperating with the lower cutting die 504, the inner ring of the brush is cut. The high-speed punching of the punch press 502 ensures the roundness and integrity of the cut, solving the problems of non-roundness and incomplete cutting in manual cutting.

[0025] The press-forming mechanism 6 includes a frame 601 fixedly mounted on the top surface of the base 1, and a servo press 602 fixedly mounted on the frame 601. The moving end of the servo press 602 passes through the frame 601 and is fixedly connected to an upper forming mold 604. A lower forming mold 603 is fixedly mounted on the frame 601. More specifically, the servo press 602 drives the upper forming mold 604 to move vertically and engage with the lower forming mold 603, riveting the product shell into shape and tightly fitting it to the inner ring brush, thereby achieving automated press-forming and improving the consistency and quality of the forming process.

[0026] During processing, the product is first pressed and shaped by the pressing and forming mechanism 6, and then the brush is punched and cut by the cutting mechanism 5. More specifically, the formed product is transported to the cutting mechanism 5 by the jig transport mechanism 4 for processing. This process of pressing and then cutting ensures that the product is accurately cut after forming, improving product quality and production efficiency.

[0027] In summary: During operation, the operator places the product into the fixture 3, presses the start button, and the rotating component 2 drives the fixture 3 to rotate. The fixture 3 is then transported to the pressing and forming mechanism 6 by the fixture transport mechanism 4. The product is pre-pressed in the pressing and forming mechanism 6 to ensure consistent pre-pressing. The double claws of the fixture transport mechanism 4 then transport the fixture 3 to the cutting mechanism 5. The cutting mechanism 5 cuts the inner ring of the brush, and the cutting speed ensures the roundness and integrity of the cut. The entire equipment is automated, solving the problems of poor consistency and non-round cuts caused by manual forming and cutting, thus improving the product qualification rate and production efficiency.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A conductive ring forming and cutting device, characterized in that, The system includes a base (1), a rotating assembly (2) on the top surface of the base (1), and ten sets of fixtures (3) fixedly mounted on the top surface of the rotating part of the rotating assembly (2). The base (1) is provided with a fixture transport mechanism (4), a cutting mechanism (5), and a pressing and forming mechanism (6). The fixture transport mechanism (4) is used to load and unload the fixtures (3) onto the cutting mechanism (5) and the pressing and forming mechanism (6). The rotating assembly (2) includes a frame (2) fixedly mounted on the top surface of the base (1). 01), and a first motor (202) is fixedly installed on the frame (201), and a turntable (203) is fixedly connected to the output end of the first motor (202). Ten sets of fixtures (3) are fixedly installed at equal intervals on the top surface of the turntable (203); the fixture transport mechanism (4) includes a mounting frame (401) fixedly installed on the top surface of the base (1), and a vertical moving component (402) is provided on the top surface of the mounting frame (401), and a horizontal moving component is provided on the vertical moving component (402). The component (403) and the movable part of the transverse moving component (403) are provided with grippers (404) for picking up the fixture (3); the cutting mechanism (5) includes two sets of side frames (501), on which punches (502) are fixedly mounted, and the telescopic end of the punches (502) is fixedly mounted with an upper cutting die (503), and the side frames (501) are fixedly mounted with a lower cutting die (504), and the lower cutting die (504) is located at the upper cutting die (503). Below, the punch press (502) drives the upper cutting die (503) to move vertically and engage with the lower cutting die (504) to cut the inner ring of the brush; the press forming mechanism (6) includes a frame (601) fixedly installed on the top surface of the base (1), and a servo press (602) is fixedly installed on the frame (601), and the moving end of the servo press (602) passes through the frame (601) and is fixedly connected to the upper forming die (604), and the lower forming die (603) is fixedly installed on the frame (601).

2. The conductive ring forming and cutting equipment according to claim 1, characterized in that, During processing, the product is first pressed and formed by the pressing forming mechanism (6), and then the brush is punched and cut by the cutting mechanism (5).

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