A magnetic assembly rapid assembly machine

Abstract

The utility model discloses a kind of magnetic assembly quick assembly machine, including conveying mechanism, the upper surface of conveying mechanism is equipped with assembly mechanism, the upper surface of conveying mechanism is equipped with connecting frame, the inner top wall of connecting frame is equipped with visual sensor, the upper surface of conveying mechanism is equipped with support plate, the upper surface of support plate is equipped with shell.This device is set by conveying mechanism and assembly mechanism, then the magnetic assembly to be assembled can be continuously transported, and it is quickly compressed and assembled, without frequent feeding of the magnetic assembly to be assembled by staff, the first motor is rotated by the screw rod, the screw plate can be moved back, and cooperate with visual sensor, so that whether the magnetic assembly after assembly is qualified can be monitored, if not qualified, the magnetic assembly is automatically discharged, without discharging of unqualified magnetic assembly by staff.

Description

Technical Field

[0001] This utility model relates to the field of magnetic components, and in particular to a rapid assembly machine for magnetic components. Background Technology

[0002] A magnetic assembly refers to a permanent magnet integrated with different components, which can achieve various purposes that a standalone permanent magnet cannot achieve. The design of a magnetic assembly involves a combination of various materials and components, including permanent magnet materials, non-magnetic materials, precise positioning, assembly methods, dimensions, tolerances, and synchronous combination of field focusing.

[0003] Chinese Patent No. CN213999308U discloses a workbench for assembling magnetic components, including a worktable. A vertical plate is fixedly connected to one side of the upper surface of the worktable. A groove is formed on one side surface of the vertical plate, and a fixed plate is slidably connected in the groove. A clamping cylinder is fixedly installed in the fixed plate, and a first clamping head is fixedly connected to the bottom end of the clamping cylinder. However, in the above patent, it is difficult to continuously transport and assemble the components during assembly, requiring frequent feeding by workers. Furthermore, it is difficult to monitor whether the magnetic components are qualified after assembly, and it is difficult to automatically unload them if they are not qualified. Therefore, we propose a rapid magnetic component assembly machine to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a rapid assembly machine for magnetic components to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A rapid assembly machine for magnetic components includes a conveying mechanism, an assembly mechanism mounted on the upper surface of the conveying mechanism, a connecting frame mounted on the upper surface of the conveying mechanism, a vision sensor mounted on the inner top wall of the connecting frame, a support plate mounted on the upper surface of the conveying mechanism, a housing mounted on the upper surface of the support plate, a sliding opening on the bottom surface of the housing, a first motor mounted on the front surface of the housing, two first bearings fixedly embedded in the inner wall of the housing, a screw fixedly connected to the inner rings of the two first bearings, a screw plate threadedly connected to the outer surface of the screw, and the front end of the screw being mounted to the output end of the first motor.

[0007] In a further embodiment, the conveying mechanism includes two carrier plates, a second motor is mounted on the back of one of the carrier plates, and a set of second bearings is fixedly embedded on the side of the two carrier plates that are close to each other.

[0008] In a further embodiment, the inner rings of the two sets of the second bearings are fixedly connected to two rotating rods, the outer surfaces of the two rotating rods are connected to a conveyor belt, and the rear end of one of the rotating rods is installed with the output end of the second motor.

[0009] In a further embodiment, the assembly mechanism includes a bracket, an electric push rod is mounted on the inner top wall of the bracket, and a clamping block is mounted on the telescopic end of the electric push rod.

[0010] In a further embodiment, the upper surface of the bracket has two square openings, and a sliding rod is slidably connected inside each of the two square openings. The bottom surfaces of the two sliding rods are installed on the upper surface of the clamping block.

[0011] In a further embodiment, the outer surface of the screw plate is slidably connected to the inner wall of the slide, a load-bearing plate is installed on one side of the two carrier plates that are close to each other, and a connecting plate is installed on one side of one of the carrier plates.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This device, through the setting of a conveying mechanism and an assembly mechanism, can continuously convey the magnetic components to be assembled and quickly compress and assemble them, eliminating the need for frequent loading of magnetic components by operators, thus improving the assembly efficiency of magnetic components. The first motor drives the screw to rotate, which in turn moves the screw plate backward. In conjunction with a vision sensor, it can monitor whether the assembled magnetic components are qualified. If they are not qualified, the magnetic components are automatically unloaded, eliminating the need for operators to unload unqualified magnetic components. Attached Figure Description

[0014] Figure 1 This is a front view structural diagram of a rapid assembly machine for magnetic components.

[0015] Figure 2 This is a side sectional view of a rapid assembly machine for magnetic components.

[0016] Figure 3 This is a rear view schematic diagram of the magnetic component rapid assembly machine.

[0017] Figure 4 This is a side sectional view of the housing in the magnetic component rapid assembly machine.

[0018] In the diagram: 1. Conveying mechanism; 101. Carrier plate; 102. Second motor; 103. Second bearing; 104. Rotating rod; 105. Conveyor belt; 2. Assembly mechanism; 201. Support; 202. Electric push rod; 203. Pressing block; 3. Load-bearing plate; 4. Connecting frame; 5. Vision sensor; 6. Support plate; 7. Housing; 8. Sliding port; 9. First motor; 10. First bearing; 11. Screw; 12. Screw plate; 13. Connecting plate; 14. Square opening; 15. Sliding rod. Detailed Implementation

[0019] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4In this utility model, a rapid assembly machine for magnetic components includes a conveying mechanism 1, an assembly mechanism 2 mounted on the upper surface of the conveying mechanism 1, a connecting frame 4 mounted on the upper surface of the conveying mechanism 1, a vision sensor 5 mounted on the inner top wall of the connecting frame 4, a support plate 6 mounted on the upper surface of the conveying mechanism 1, a housing 7 mounted on the upper surface of the support plate 6, a sliding opening 8 on the bottom surface of the housing 7, a first motor 9 mounted on the front surface of the housing 7, two first bearings 10 fixedly embedded in the inner wall of the housing 7, a screw 11 fixedly connected to the inner rings of the two first bearings 10, and a screw plate 12 threadedly connected to the outer surface of the screw 11. The front end is installed at the output end of the first motor 9. Through the setting of the conveying mechanism 1 and the assembly mechanism 2, the magnetic components to be assembled can be continuously conveyed and quickly pressed and assembled. There is no need for the staff to frequently feed the magnetic components to be assembled, which improves the assembly efficiency of the magnetic components. The first motor 9 drives the screw 11 to rotate, which can drive the screw plate 12 to move backward. With the cooperation of the vision sensor 5, the assembled magnetic components can be monitored to see if they are qualified. If they are not qualified, the magnetic components are automatically unloaded, without the need for the staff to unload the unqualified magnetic components.

[0023] The conveying mechanism 1 includes two carrier plates 101. A second motor 102 is mounted on the back of one carrier plate 101. A set of second bearings 103 is fixedly embedded on the side of the two carrier plates 101 that are close to each other. The inner rings of the two sets of second bearings 103 are fixedly connected to two rotating rods 104. The outer surfaces of the two rotating rods 104 are connected to a conveyor belt 105. The rear end of one rotating rod 104 is installed with the output end of the second motor 102. The assembly mechanism 2 includes a bracket 201. An electric push rod 202 is mounted on the inner top wall of the bracket 201. The telescopic end of the push rod 202 is equipped with a clamping block 203. With the setting of the conveying mechanism 1 and the assembly mechanism 2, the second motor 102 can work to drive the two rotating rods 104 and the conveyor belt 105 to rotate, continuously and automatically conveying the components placed on the conveyor belt 105 to the bottom of the clamping block 203. At the same time, the electric push rod 202 can work to drive the clamping block 203 to press down and clamp the magnetic components, enabling continuous and rapid assembly. This avoids the problems of inaccurate positioning and difficulty in controlling pressure when manually pressing.

[0024] The upper surface of the bracket 201 has two square openings 14, and the interior of each square opening 14 is slidably connected to a slide rod 15. The bottom surfaces of the two slide rods 15 are installed on the upper surface of the clamping block 203. The outer surface of the screw plate 12 is slidably connected to the inner wall of the slide 8. The two carrier plates 101 are mounted on the same side that are close to each other, and a connecting plate 13 is mounted on one side of one carrier plate 101. The two square openings 14 and the two slide rods 15 can assist the clamping block 203 in lifting and lowering, making it more stable. The load-bearing plate 3 can bear the pressure when the magnetic components are clamped and assembled. The connecting plate 13 can prevent the magnetic components that are not assembled properly from falling during automatic unloading.

[0025] The working principle of this utility model is as follows:

[0026] First, connect the assembly machine to the power supply and place the magnetic components to be assembled on the conveyor belt 105. Then, start the conveyor mechanism 1 to transport the magnetic components to be assembled to the bottom of the clamping block 203. Start the assembly mechanism 2 to clamp and assemble the magnetic components. Then, transport the assembled magnetic components to the bottom of the vision sensor 5 and monitor whether the magnetic components are qualified. If they are not qualified, transport the unqualified magnetic components to the front of the screw plate 12 and start the first motor 9 to drive the screw 11 to rotate, which drives the screw plate 12 to move backward, thus automatically unloading the unqualified magnetic components.

[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0028] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A rapid assembly machine for magnetic components, characterized in that: The system includes a conveying mechanism (1), an assembly mechanism (2) mounted on the upper surface of the conveying mechanism (1), a connecting frame (4) mounted on the upper surface of the conveying mechanism (1), a vision sensor (5) mounted on the inner top wall of the connecting frame (4), a support plate (6) mounted on the upper surface of the conveying mechanism (1), a housing (7) mounted on the upper surface of the support plate (6), a sliding opening (8) opened on the bottom surface of the housing (7), a first motor (9) mounted on the front surface of the housing (7), two first bearings (10) fixedly embedded in the inner wall of the housing (7), a screw (11) fixedly connected to the inner ring of the two first bearings (10), a screw plate (12) threadedly connected to the outer surface of the screw (11), and the front end of the screw (11) being installed with the output end of the first motor (9).

2. The rapid assembly machine for magnetic components according to claim 1, characterized in that: The conveying mechanism (1) includes two carrier plates (101), a second motor (102) is mounted on the back of one of the carrier plates (101), and a set of second bearings (103) are fixedly embedded on the side of the two carrier plates (101) that are close to each other.

3. The rapid assembly machine for magnetic components according to claim 2, characterized in that: The inner rings of the two sets of second bearings (103) are fixedly connected to two rotating rods (104), and the outer surfaces of the two rotating rods (104) are connected to a conveyor belt (105). The rear end of one of the rotating rods (104) is installed with the output end of the second motor (102).

4. The rapid assembly machine for magnetic components according to claim 1, characterized in that: The assembly mechanism (2) includes a bracket (201), an electric push rod (202) is installed on the inner top wall of the bracket (201), and a clamping block (203) is installed on the telescopic end of the electric push rod (202).

5. A rapid assembly machine for magnetic components according to claim 4, characterized in that: The upper surface of the bracket (201) has two square openings (14), and the interior of each of the two square openings (14) is slidably connected to a slide rod (15). The bottom surfaces of the two slide rods (15) are installed on the upper surface of the clamping block (203).

6. A rapid assembly machine for magnetic components according to claim 2, characterized in that: The outer surface of the screw plate (12) is slidably connected to the inner wall of the slide (8). The two carrier plates (101) are close to each other and a load-bearing plate (3) is installed on one side. A connecting plate (13) is installed on one side of one carrier plate (101).

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