Double grinding wheel device for grinding disc cutter

Abstract

The utility model discloses a kind of double grinding wheel devices for disc cutting tool sharpening, including rack, first ball screw mechanism, second ball screw mechanism, third ball screw mechanism, first sliding seat, left grinding wheel mechanism and right grinding wheel mechanism, first ball screw mechanism is vertically arranged on rack, first sliding seat is installed on first ball screw mechanism, second ball screw mechanism and third ball screw mechanism are all horizontally arranged on first sliding seat, left grinding wheel mechanism is installed on second ball screw mechanism, right grinding wheel mechanism is installed on third ball screw mechanism, left grinding wheel mechanism and right grinding wheel mechanism are left and right horizontally sliding in first sliding seat and left and right symmetrically arranged. The present application can adjust the up and down and left and right positions of left grinding wheel mechanism and right grinding wheel mechanism by first ball screw mechanism, second ball screw mechanism and third ball screw mechanism, and further improve sharpening efficiency and sharpening effect by adjusting the distance between grinding wheel and the tool to be ground.

Description

Technical Field

[0001] This utility model belongs to the technical field of grinding equipment for disc cutting tools, specifically, it relates to a double grinding wheel device for grinding disc cutting tools. Background Technology

[0002] Diamond saw blades, due to their high hardness, high wear resistance, and long lifespan, are widely used in stone cutting, building material processing, and precision cutting of semiconductor materials. The production process of diamond saw blades encompasses key steps such as raw material pretreatment, molding, high-temperature bonding, finishing, and performance testing. The molded blanks require high-temperature consolidation or welding: in the hot-pressing sintering stage, the blanks are placed in a high-temperature sintering furnace to achieve a metallurgical bond between the diamond abrasive grains and the metal binder; the welding process employs advanced connection technologies such as high-frequency induction welding, laser cladding, or brazing to ensure a reliable connection between the cutting edge and the substrate. After high-temperature sintering or welding, the diamond saw blades enter the finishing stage. Grinding equipment and sandblasting techniques are used to sharpen and polish the working surface of the saw blade, removing machining residue and microscopic surface defects, thereby optimizing the edge smoothness and cutting efficiency. However, most existing sharpening machines are single-sided, which not only require flipping the saw blade but also have poor symmetry, resulting in inconsistent angles on both sides of the blade and affecting cutting stability. Therefore, there is a need for a double grinding wheel device for sharpening disc cutting tools that has high safety performance and can greatly improve sharpening efficiency and effect. Utility Model Content

[0003] The purpose of this invention is to provide a double-grinding wheel device for grinding disc cutting tools that offers high safety performance and significantly improves grinding efficiency and effect. By setting up left and right grinding wheel mechanisms, double-sided grinding of the tool to be ground can be achieved, greatly improving grinding efficiency and effect.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A dual-grinding wheel device for sharpening disc cutting tools includes a frame, a first ball screw mechanism, a second ball screw mechanism, a third ball screw mechanism, a first sliding seat, a left grinding wheel mechanism, and a right grinding wheel mechanism. The first ball screw mechanism is vertically mounted on the frame, and the first sliding seat is mounted on the first ball screw mechanism. The second and third ball screw mechanisms are both horizontally mounted on the first sliding seat. The left grinding wheel mechanism is mounted on the second ball screw mechanism, and the right grinding wheel mechanism is mounted on the third ball screw mechanism. The left and right grinding wheel mechanisms slide horizontally on the first sliding seat and are symmetrically arranged.

[0006] The left and right grinding wheel mechanisms have the same structure, both including a second sliding seat, a bracket, a power motor, a first driving pulley, a first driven pulley, a transmission shaft, a grinding wheel shaft, and a grinding wheel. The bracket is mounted on the second sliding seat, the power motor is mounted on the bracket, the first driving pulley is mounted on the output shaft of the power motor, the power motor is oriented in the front-rear direction, the transmission shaft is mounted on the lower part of the second sliding seat and is oriented in the front-rear direction, the first driven pulley is connected to the transmission shaft by a corresponding key, the grinding wheel shaft is connected to the rear end of the transmission shaft, the grinding wheel is mounted on the grinding wheel shaft, the rear end of the grinding wheel shaft is provided with a corresponding grinding wheel nut, the first driven pulley is located below the first driving pulley, and the first driving pulley and the first driven pulley are connected by a corresponding transmission belt to form a belt drive mechanism.

[0007] The lower part of the second sliding seat is provided with a first mounting block corresponding to the drive shaft. The front end of the first mounting block is equipped with a first pressure cap by a corresponding round head screw. The first mounting block and the drive shaft are connected by a corresponding first bearing. The front end of the drive shaft is provided with a corresponding bearing retaining ring. A first spacer is provided on the drive shaft. The first spacer is located on the rear side of the first bearing.

[0008] An L-shaped mounting plate is also provided between the second sliding seat and the drive shaft. The front end of the L-shaped mounting plate is connected to the second sliding seat, and the rear end of the L-shaped mounting plate is connected to the drive shaft through the second bearing in the second mounting block. The second bearing is located behind the first driven pulley. The rear end of the second mounting block is provided with a second pressure cap through a corresponding round head screw. A second spacer is provided on the drive shaft, and the second spacer is located in front of the second bearing.

[0009] A first wedge-shaped sliding part is vertically arranged on the frame, and a first wedge-shaped groove corresponding to the first wedge-shaped sliding part is provided on the first sliding seat. A left clamping bar and a right clamping bar are respectively installed on the left and right inner walls of the first wedge-shaped groove by a left adjusting screw and a right adjusting screw.

[0010] The rear surface of the first sliding seat is provided with a second wedge-shaped sliding part in the left and right directions. The front surface of the second sliding seat is provided with a second wedge-shaped groove corresponding to the second wedge-shaped sliding part. The upper and lower inner walls of the second wedge groove are respectively equipped with an upper adjusting screw and a lower adjusting screw.

[0011] This application features a simple structure, scientific principle, and convenient operation. By setting up left and right grinding wheel mechanisms, it achieves double-sided grinding of the cutting tool, greatly improving the grinding efficiency and effectively solving the technical problem of low grinding efficiency in existing methods. Furthermore, this application can adjust the up-down and left-right positions of the left and right grinding wheel mechanisms through a first, second, and third ball screw mechanism, thereby further improving the grinding efficiency and grinding effect by adjusting the distance between the grinding wheels and the tool to be ground. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model.

[0013] Figure 2 This is a side view of the present invention.

[0014] Figure 3 yes Figure 2 Enlarged view of section A.

[0015] Figure 4 This is a structural schematic diagram of the first sliding seat of this utility model. Detailed Implementation

[0016] like Figure 1-4 As shown, a double-grinding wheel device for sharpening disc cutting tools includes a frame 1, a first ball screw mechanism 4, a second ball screw mechanism 5, a third ball screw mechanism 6, a first sliding seat 7, a left grinding wheel mechanism 8, and a right grinding wheel mechanism 9. The first ball screw mechanism 4 is vertically mounted on the frame 1, and the first sliding seat 7 is mounted on the first ball screw mechanism 4. The second ball screw mechanism 5 and the third ball screw mechanism 6 are both horizontally mounted on the first sliding seat 7. The left grinding wheel mechanism 8 is mounted on the second ball screw mechanism 5, and the right grinding wheel mechanism 9 is mounted on the third ball screw mechanism 6. The left grinding wheel mechanism 8 and the right grinding wheel mechanism 9 slide horizontally on the first sliding seat 7 and are symmetrically arranged.

[0017] The left grinding wheel mechanism 8 and the right grinding wheel mechanism 9 have the same structure, both including a second sliding seat 10, a bracket 11, a power motor 12, a first driving pulley 13, a first driven pulley 14, a transmission shaft 15, a grinding wheel shaft 16, and a grinding wheel 17. The bracket 11 is mounted on the second sliding seat 10, the power motor 12 is mounted on the bracket 11, the first driving pulley 13 is mounted on the output shaft of the power motor 12, the power motor 12 is arranged in the front-rear direction, the transmission shaft 15 is mounted on the lower part of the second sliding seat 10 and is arranged in the front-rear direction, the first driven pulley 14 is connected to the transmission shaft 15 by a corresponding key, the grinding wheel shaft 16 is connected to the rear end of the transmission shaft 15, the grinding wheel 17 is mounted on the grinding wheel shaft 16, the rear end of the grinding wheel shaft 16 is provided with a corresponding grinding wheel nut, the first driven pulley 14 is located below the first driving pulley 13, and the first driving pulley 13 and the first driven pulley 14 are connected by a corresponding transmission belt to form a belt drive mechanism. The left grinding wheel mechanism 8 and the right grinding wheel mechanism 9 are symmetrically arranged, but the grinding wheels 17 of the left grinding wheel mechanism 8 and the right grinding wheel mechanism 9 are not in the same plane. The staggered arrangement of the left and right grinding wheels 17 can further ensure the sharpening effect of the tool. When the two grinding wheels 17 are sharpening the tool in the same plane, the left and right sides of the same part of the tool are being ground at the same time, which will result in excessive grinding and poor sharpening effect.

[0018] The lower part of the second sliding seat 10 is provided with a first mounting block 18 corresponding to the drive shaft 15. The front end of the first mounting block 18 is equipped with a first pressure cap 19 by a corresponding round head screw. The first mounting block 18 and the drive shaft 15 are connected by a corresponding first bearing 20. The front end of the drive shaft 15 is provided with a corresponding bearing retaining ring 22. The drive shaft 15 is provided with a first spacer 21, which is located behind the first bearing 20.

[0019] An L-shaped mounting plate 23 is also provided between the second sliding seat 10 and the drive shaft 15. The front end of the L-shaped mounting plate 23 is connected to the second sliding seat 10, and the rear end of the L-shaped mounting plate 23 is connected to the drive shaft 15 through the second bearing 25 in the second mounting block 24. The second bearing 25 is located behind the first driven pulley 14. The rear end of the second mounting block 24 is provided with a second pressure cap by a corresponding round head screw. A second spacer 26 is provided on the drive shaft 15, and the second spacer 26 is located in front of the second bearing 25.

[0020] A first wedge-shaped sliding part is vertically arranged on the frame 1, and a first wedge-shaped groove corresponding to the first wedge-shaped sliding part is provided on the first sliding seat 7. A left clamping bar 31 and a right clamping bar 32 are respectively installed on the left and right inner walls of the first wedge-shaped groove by a left adjusting screw 29 and a right adjusting screw 30.

[0021] The rear surface of the first sliding seat 7 is provided with a second wedge-shaped sliding part in the left and right directions. The front surface of the second sliding seat 10 is provided with a second wedge-shaped groove corresponding to the second wedge-shaped sliding part. The upper and lower inner walls of the second wedge groove are respectively equipped with an upper adjusting screw and a lower adjusting screw.

[0022] In practical use, the distance between the left grinding wheel mechanism 8 and the right grinding wheel mechanism 9 and the cutting tool is first adjusted by the second ball screw mechanism 5 and the third ball screw mechanism 6. After the adjustment is completed, the vertical position of the left grinding wheel mechanism 8 and the right grinding wheel mechanism 9 is adjusted by the first ball screw mechanism 4 so that the left side of the cutting tool to be ground contacts the grinding wheel of the left grinding wheel mechanism 8 and the right side of the cutting tool to be ground contacts the grinding wheel of the right grinding wheel mechanism 9. Then, the power motor 12 is started to drive the rotation of the two grinding wheels and cooperate with the corresponding clamping components to achieve double-sided grinding of the cutting tool.

[0023] It is worth noting that the first ball screw mechanism 4, the second ball screw mechanism 5, and the third ball screw mechanism 6 of this application are all ball screw mechanisms in the prior art. The first ball screw mechanism 4 is arranged vertically, and its purpose is to drive the first sliding seat 7 to move up and down. The second ball screw mechanism 5 and the third ball screw mechanism 6 are both arranged horizontally and are symmetrical left and right. The second ball screw mechanism 5 can drive the left grinding wheel mechanism 8 to move left and right, and the third ball screw mechanism 6 can drive the right grinding wheel mechanism 9 to move left and right.

[0024] This application features a simple structure, scientific principle, and convenient operation. By setting up a left grinding wheel mechanism 8 and a right grinding wheel mechanism 9, it achieves double-sided grinding of the cutting tool, greatly improving the grinding efficiency and effectively solving the technical problem of low grinding efficiency in existing methods. Furthermore, this application can adjust the up-down and left-right positions of the left grinding wheel mechanism 8 and the right grinding wheel mechanism 9 through a first ball screw mechanism 4, a second ball screw mechanism 5, and a third ball screw mechanism 6, thereby further improving the grinding efficiency and grinding effect by adjusting the distance between the grinding wheel and the cutting tool to be ground.

[0025] The above embodiments are only used to illustrate and not limit the technical solutions of this utility model. Although the utility model has been described in detail with reference to the above embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the utility model without departing from the spirit and scope of the utility model. Any modifications or partial substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A double-grinding wheel device for sharpening disc cutting tools, characterized in that: The device includes a frame, a first ball screw mechanism, a second ball screw mechanism, a third ball screw mechanism, a first sliding seat, a left grinding wheel mechanism, and a right grinding wheel mechanism. The first ball screw mechanism is vertically mounted on the frame, and the first sliding seat is mounted on the first ball screw mechanism. The second and third ball screw mechanisms are both horizontally mounted on the first sliding seat. The left grinding wheel mechanism is mounted on the second ball screw mechanism, and the right grinding wheel mechanism is mounted on the third ball screw mechanism. The left and right grinding wheel mechanisms slide horizontally on the first sliding seat and are symmetrically arranged.

2. The double grinding wheel device for sharpening disc cutting tools according to claim 1, characterized in that: The left and right grinding wheel mechanisms have the same structure, both including a second sliding seat, a bracket, a power motor, a first driving pulley, a first driven pulley, a transmission shaft, a grinding wheel shaft, and a grinding wheel. The bracket is mounted on the second sliding seat, the power motor is mounted on the bracket, the first driving pulley is mounted on the output shaft of the power motor, the power motor is oriented in the front-rear direction, the transmission shaft is mounted on the lower part of the second sliding seat and is oriented in the front-rear direction, the first driven pulley is connected to the transmission shaft by a corresponding key, the grinding wheel shaft is connected to the rear end of the transmission shaft, the grinding wheel is mounted on the grinding wheel shaft, the rear end of the grinding wheel shaft is provided with a corresponding grinding wheel nut, the first driven pulley is located below the first driving pulley, and the first driving pulley and the first driven pulley are connected by a corresponding transmission belt to form a belt drive mechanism.

3. The double grinding wheel device for sharpening disc cutting tools according to claim 2, characterized in that: The lower part of the second sliding seat is provided with a first mounting block corresponding to the drive shaft. The front end of the first mounting block is equipped with a first pressure cap by a corresponding round head screw. The first mounting block and the drive shaft are connected by a corresponding first bearing. The front end of the drive shaft is provided with a corresponding bearing retaining ring. A first spacer is provided on the drive shaft. The first spacer is located on the rear side of the first bearing.

4. The double grinding wheel device for sharpening disc cutting tools according to claim 3, characterized in that: An L-shaped mounting plate is also provided between the second sliding seat and the drive shaft. The front end of the L-shaped mounting plate is connected to the second sliding seat, and the rear end of the L-shaped mounting plate is connected to the drive shaft through the second bearing in the second mounting block. The second bearing is located behind the first driven pulley. The rear end of the second mounting block is provided with a second pressure cap through a corresponding round head screw. A second spacer is provided on the drive shaft, and the second spacer is located in front of the second bearing.

5. The double grinding wheel device for sharpening disc cutting tools according to claim 4, characterized in that: A first wedge-shaped sliding part is vertically arranged on the frame, and a first wedge-shaped groove corresponding to the first wedge-shaped sliding part is provided on the first sliding seat. A left clamping bar and a right clamping bar are respectively installed on the left and right inner walls of the first wedge-shaped groove by a left adjusting screw and a right adjusting screw. The rear surface of the first sliding seat is provided with a second wedge-shaped sliding part in the left and right directions. The front surface of the second sliding seat is provided with a second wedge-shaped groove corresponding to the second wedge-shaped sliding part. The upper and lower inner walls of the second wedge groove are respectively equipped with an upper adjusting screw and a lower adjusting screw.

Images