A full-automatic shell layout machine

Abstract

The utility model discloses a full -automatic shell layout machine, including base, the outside of base is slidably connected with support, and the support is slidably connected with holder on, the top of base is fixed with support, and the top rotation is connected with the material placing disc of support, and the rear side of material placing disc is equipped with push rod, and the bottom of push rod is fixed in the rear side of support, the outside of material placing disc is equipped with the feeder, and the bottom of feeder is fixed on the outer wall of support, the middle part sliding connection of base top is equipped with the placement board, and the middle part of placement board is equipped with distance sensor. This full -automatic shell layout machine is installed with the clamping rod, and the motor will start after the distance sensor senses the placement board, and then makes the motor can drive the clamping rod to limit the placement board, thereby can to the central limiting of different size's placement board, thereby has improved the accuracy of placing shell, and therefore has improved the adaptability of using.

Description

Technical Field

[0001] This utility model relates to the field of shell layout technology, specifically a fully automatic shell layout machine. Background Technology

[0002] As an important component of automated production lines, shell typesetting machines can seamlessly integrate with other equipment, optimize the entire production process, and improve the level of automation and intelligence in production.

[0003] When the existing shell typesetting machine is working, it places the shell on the shelf, which needs to be installed manually. This may cause the shelf to shift in position on the device, which in turn causes the shell typesetting machine to shift when placing the shell.

[0004] To address the aforementioned shortcomings, a fully automatic high-frequency transformer layout machine with publication number CN222775125U is proposed. This machine utilizes a placement plate support panel in conjunction with a drive structure and limit switches. Not only is the structure simple and cost-effective, but the drive structure, along with the placement plate support panel, allows for horizontal movement on guide rails, thereby effectively improving the uniformity of transformer placement, saving space on the placement plate, and enhancing operational stability. It is highly adaptable and practical.

[0005] In actual use of the above device, although the purpose of limiting the placement plate is achieved through the drive structure, the size of the placement plate will change according to different needs. Therefore, when installing placement plates of different sizes, the support panel may not be able to limit the position properly.

[0006] Therefore, we proposed a fully automatic shell typesetting machine that can effectively solve the above problems. Utility Model Content

[0007] The purpose of this utility model is to provide a fully automatic shell typesetting machine to solve the problem mentioned in the background art that the size of the placement board on the market changes according to different needs, which may lead to the support panel not being in place when installing placement boards of different sizes.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic shell typesetting machine, including a base, a bracket slidably connected to the outer side of the base, and a clamp slidably connected to the bracket;

[0009] The base has a support fixed to its top, and a feeding tray is rotatably connected to the top of the support. A push rod is provided on the rear side of the feeding tray, and the bottom of the push rod is fixed to the rear side of the support. A feeder is provided on the outer side of the feeding tray, and the bottom of the feeder is fixed to the outer wall of the support.

[0010] A placement plate is slidably connected to the center of the top of the base, and a distance sensor is provided in the center of the placement plate. The distance sensor is connected to a motor via a wiring harness. The motor is fixed to the left side of the placement plate, and a threaded rod is keyed to the right end of the motor. The threaded rod is connected to the inside of the placement plate via a bearing. A clamping rod is threaded onto the threaded rod, and the clamping rod is slidably connected to the placement plate.

[0011] Preferably, the threaded rod has two sets of opposite threads, and each of the two sets of opposite threads on the threaded rod is threadedly connected to a clamping rod.

[0012] Preferably, the support is provided in two sets, the two sets of support are symmetrically arranged, and the structure of the two sets of support is the same.

[0013] Preferably, the feeding tray has two sets of openings, and the openings on the feeding tray are symmetrically arranged.

[0014] Preferably, the right end of the threaded rod extends into the interior of the placement plate, and a pulley assembly is keyed to the right end of the threaded rod. The pulley assembly is located on the right side wall of the placement plate, and the front end of the pulley assembly is keyed to the rotating rod to form a transmission mechanism.

[0015] Preferably, the left end of the rotating rod is connected to the right side wall of the placement plate via a bearing, and a cam is connected to the right side of the rotating rod, with the top of the cam fitting against the bottom of the nozzle to form a pressing mechanism.

[0016] Preferably, the nozzle is rotatably connected to the right side of the placement plate, and a hose is connected to the top of the nozzle, with the right side of the hose connected to an external air pump.

[0017] Compared with the prior art, the beneficial effects of this utility model are: the fully automatic shell typesetting machine has good adaptability and a dust removal function. By moving the clamping rod, it can limit the placement of shelves of different sizes, thereby improving its adaptability. Furthermore, by using the nozzle, it can clean impurities on the shelf, thus avoiding dust adsorption. The specific details are as follows:

[0018] (1) It is equipped with a clamping rod. After the distance sensor detects the shelf, the motor will start, which will drive the clamping rod to limit the shelf. This allows for centering and limiting of shelves of different sizes, thereby improving the accuracy of placing the shell and thus improving the adaptability of use.

[0019] (2) It is equipped with a nozzle. An external air pump delivers gas to the nozzle. The nozzle can clean the dust on the shelf, making it easier for the subsequent clamp to place the housing on the shelf and apply glue.

[0020] (3) A threaded rod is provided, and two sets of opposite threads are provided on the threaded rod. Each of the two sets of opposite threads on the threaded rod is threadedly connected to a clamping rod, so that the threaded rod can drive the two sets of clamping rods to move in opposite positions, thereby facilitating the centering and clamping of the clamping rods.

[0021] (4) A pulley set is provided, which extends into the interior of the placement plate through the right end of the threaded rod, and the right end of the threaded rod is keyed to the pulley set, and the pulley set is located on the right side wall of the placement plate. The front end of the pulley set is keyed to the rotating rod to form a transmission mechanism, so that the rotation of the threaded rod can drive the rotating rod to rotate through the pulley set, thereby facilitating the rotating rod to drive the cam to rotate.

[0022] (5) A cam is provided, which is connected to the right side wall of the placement plate via a bearing at the left end of the rotating rod. The cam is connected to the right side of the rotating rod, and the top of the cam is attached to the bottom of the nozzle to form a squeezing mechanism. This allows the cam to squeeze the nozzle, thereby enabling the nozzle to swing and thus increasing the cleaning range of the nozzle. Attached Figure Description

[0023] Figure 1 This is a front view structural diagram of the present invention;

[0024] Figure 2 This is a schematic diagram of the connection structure between the support and the push rod of this utility model;

[0025] Figure 3 This is a schematic diagram of the connection structure between the placement plate and the distance sensor of this utility model;

[0026] Figure 4 This is a schematic diagram of the connection structure between the placement plate and the threaded rod of this utility model;

[0027] Figure 5 This is a schematic diagram of the connection structure between the threaded rod and the clamping rod of this utility model;

[0028] Figure 6 This is a schematic diagram of the connection structure between the rotating rod and the cam in this utility model.

[0029] In the diagram: 1. Base; 2. Bracket; 3. Clamp; 4. Feeding tray; 5. Support; 6. Feeder; 7. Push rod; 8. Placement plate; 9. Distance sensor; 10. Motor; 11. Threaded rod; 12. Clamping rod; 13. Pulley assembly; 14. Rotating rod; 15. Cam; 16. Nozzle; 17. Hose. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Example 1: A fully automatic shell placement machine solves the problem that existing placement boards 8 change size according to different needs, which may lead to the support panel not being properly positioned during installation when different sized placement boards 8 are installed. The machine utilizes clamping rods 12 to clamp and limit the placement of different boards, thereby improving the accuracy of shell placement. The following is disclosed:

[0032] A bracket 2 is slidably connected to the outer side of the base 1, and a clamp 3 is slidably connected to the bracket 2; a support 5 is fixed to the top of the base 1, and a feeding tray 4 is rotatably connected to the top of the support 5; a push rod 7 is provided on the rear side of the feeding tray 4, and the bottom of the push rod 7 is fixed to the rear side of the support 5; a feeder 6 is provided on the outer side of the feeding tray 4, and the bottom of the feeder 6 is fixed to the outer wall of the support 5; a placement plate 8 is slidably connected to the middle of the top of the base 1, and a distance sensor 9 is provided in the middle of the placement plate 8; the distance sensor 9 is connected to a motor 10 through a wiring harness, and the motor 10... Fixed on the left side of the placement plate 8, and the right end of the motor 10 is keyed to a threaded rod 11, which is connected to the inside of the placement plate 8 via a bearing. A clamping rod 12 is threadedly connected to the threaded rod 11, and the clamping rod 12 is slidably connected to the placement plate 8. The threaded rod 11 has two sets of opposite threads, and the clamping rod 12 is threadedly connected to both sets of opposite threads on the threaded rod 11. Two sets of supports 5 are provided, and the two sets of supports 5 are symmetrically arranged, and the two sets of supports 5 have the same structure. The feeding tray 4 has two sets of openings, and the openings on the feeding tray 4 are symmetrically arranged.

[0033] refer to Figures 1 to 5The housing is placed inside the feeding tray 4, and automatic feeding is achieved through the unloader 6. Then, the gripper 3 clamps the housing on the feeding tray 4, and can move on the base 1 through the bracket 2. The gripper 3 slides on the bracket 2 according to the robot's vision. At the same time, the push rod 7 pushes the feeding tray 4 to rotate, which turns the housing on one end to the other, so that the unloader 6 can continuously feed the housing. The gripper 3 places the housing inside the storage tray on the feeding tray 4. This process is repeated to achieve automation. When installing the storage tray, the storage tray is placed on the placement plate 8, which then blocks the distance sensor 9, thus making the distance sensor... 9 can start the motor 10, which in turn drives the threaded rod 11 to rotate. The rotation of the threaded rod 11 causes the clamping rod 12 to slide inside the base 1, thus allowing the clamping rod 12 to center the storage tray. This avoids the problem of inaccurate placement of the housing due to misalignment of the storage tray, facilitating subsequent glue application to the housing. After the housing is placed on the storage plate, the storage plate is removed, causing it to detach from the placement plate 8 and thus detach from the distance sensor 9. This allows the distance sensor 9 to drive the motor 10 in the reverse direction, enabling the motor 10 to drive the clamping rod 12 to reset via the threaded rod 11, facilitating subsequent use.

[0034] Example 2: A fully automatic shell layout machine solves the problem that existing shelves attract impurities and dust, affecting the stability of the shells after placement. The use of nozzles 16 cleans the dust on the shelves, thereby improving the stability of shell layout. The following is disclosed:

[0035] The nozzle 16 is rotatably connected to the right side of the placement plate 8, and a hose 17 is connected to the top of the nozzle 16, and the right side of the hose 17 is connected to an external air pump.

[0036] refer to Figures 1 to 4 After the shelf is placed on the placement plate 8, an external air pump can deliver gas to the hose 17, which in turn delivers the gas to the inside of the nozzle 16. The nozzle 16 then blows the gas onto the shelf, cleaning the impurities and dust adsorbed on it. This prevents the adsorption of impurities and dust, thus improving the stability of the housing placed on the shelf and facilitating subsequent glue application to the housing. In addition, the nozzle 16 is equipped with a timer, so that the nozzle 16 will only clean the shelf at the set time, thus preventing the nozzle 16 from blowing the housing over.

[0037] Example 3: A fully automatic shell typesetting machine solves the problem of poor application range of printhead 16 in Example 2. By using cam 15, the application range of printhead 16 can be improved. The following is disclosed:

[0038] The right end of the threaded rod 11 extends into the interior of the placement plate 8, and the right end of the threaded rod 11 is keyed to a pulley assembly 13, which is located on the right side wall of the placement plate 8. The front end of the pulley assembly 13 is keyed to a rotating rod 14 to form a transmission mechanism. The left end of the rotating rod 14 is connected to the right side wall of the placement plate 8 via a bearing, and the right side of the rotating rod 14 is keyed to a cam 15. The top of the cam 15 is attached to the bottom of the nozzle 16 to form a pressing mechanism.

[0039] refer to Figures 1 to 4 and Figure 6 The rotation of the threaded rod 11 drives the pulley assembly 13 to rotate, which in turn drives the rotating rod 14 to rotate. The rotation of the rotating rod 14 then drives the cam 15 to rotate, which in turn squeezes the nozzle 16. As a result, the nozzle 16 is squeezed onto the placement plate 8 and rotates. After the cam 15 releases its pressure on the nozzle 16, the nozzle 16 can rotate in the opposite direction under the action of gravity. This process repeats, allowing the nozzle 16 to oscillate back and forth, thereby increasing the cleaning range.

[0040] Working principle: When using this fully automatic shell typesetting machine, firstly, refer to... Figures 1 to 5 The housing is placed inside the feeding tray 4, and automatic feeding is achieved through the unloader 6. Then, the gripper 3 clamps the housing on the feeding tray 4, and the gripper 3 slides on the support 2 according to the robot's vision. At the same time, the push rod 7 pushes the feeding tray 4 to rotate, and the gripper 3 places the housing inside the storage tray on the feeding tray 4. This process is repeated to achieve automation. When installing the storage tray, the storage tray is placed on the placement plate 8, which then moves the storage plate to the distance sensor 9. The shielding allows the distance sensor 9 to activate the motor 10, which in turn allows the clamping rod 12 to center the tray, thus preventing the housing from being placed inaccurately due to the tray's misalignment. After the housing is placed on the shelf, the shelf is removed, causing it to detach from the shelf 8. This allows the distance sensor 9 to drive the motor 10 in the reverse direction, enabling the motor 10 to reset the clamping rod 12 via the threaded rod 11, facilitating subsequent use.

[0041] refer to Figures 1 to 4After the shelf is placed on the shelf 8, an external air pump can deliver gas to the hose 17, which in turn delivers the gas to the inside of the nozzle 16. The nozzle 16 then blows the gas onto the shelf, thus improving the stability of the housing placed on the shelf and facilitating subsequent glue application to the housing. In addition, the nozzle 16 is equipped with a timer to prevent the nozzle 16 from blowing the housing over.

[0042] refer to Figures 1 to 4 and Figure 6 The rotation of the threaded rod 11 drives the pulley assembly 13 to rotate, which in turn drives the rotating rod 14 to rotate, which in turn causes the cam 15 to rotate and squeeze the nozzle 16. After the cam 15 releases the squeeze on the nozzle 16, the nozzle 16 can rotate in the opposite direction under the action of gravity. This process is repeated, which allows the nozzle 16 to oscillate back and forth, thereby increasing the cleaning range.

[0043] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0044] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A fully automatic shell typesetting machine, comprising a base (1), wherein a bracket (2) is slidably connected to the outer side of the base (1), and a clamp (3) is slidably connected to the bracket (2); Its features are, The base (1) is fixed with a support (5) at the top, and the top of the support (5) is rotatably connected to a feeding plate (4). A push rod (7) is provided on the rear side of the feeding plate (4), and the bottom of the push rod (7) is fixed on the rear side of the support (5). A feeder (6) is provided on the outer side of the feeding plate (4), and the bottom of the feeder (6) is fixed on the outer wall of the support (5). A placement plate (8) is slidably connected to the middle of the top of the base (1), and a distance sensor (9) is provided in the middle of the placement plate (8). The distance sensor (9) is connected to a motor (10) through a wire harness. The motor (10) is fixed on the left side of the placement plate (8), and a threaded rod (11) is keyed to the right end of the motor (10). The threaded rod (11) is connected to the inside of the placement plate (8) through a bearing. A clamping rod (12) is threadedly connected to the threaded rod (11), and the clamping rod (12) is slidably connected to the placement plate (8).

2. The fully automatic shell typesetting machine according to claim 1, characterized in that: The threaded rod (11) is provided with two sets of opposite threads, and each of the two sets of opposite threads on the threaded rod (11) is threadedly connected to a clamping rod (12).

3. The fully automatic shell typesetting machine according to claim 1, characterized in that: The support (5) is provided in two sets, the two sets of the support (5) are symmetrically arranged, and the structure of the two sets of the support (5) is the same.

4. The fully automatic shell typesetting machine according to claim 1, characterized in that: The feeding tray (4) is provided with two sets of openings, and the openings on the feeding tray (4) are symmetrically arranged.

5. The fully automatic shell typesetting machine according to claim 1, characterized in that: The right end of the threaded rod (11) extends into the interior of the placement plate (8), and the right end of the threaded rod (11) is keyed to a pulley assembly (13), which is located on the right side wall of the placement plate (8). The front end of the pulley assembly (13) is keyed to a rotating rod (14) to form a transmission mechanism.

6. The fully automatic shell typesetting machine according to claim 5, characterized in that: The left end of the rotating rod (14) is connected to the right side wall of the placement plate (8) by a bearing, and the right side of the rotating rod (14) is connected to a cam (15), and the top of the cam (15) is attached to the bottom of the nozzle (16) to form a pressing mechanism.

7. A fully automatic shell typesetting machine according to claim 6, characterized in that: The nozzle (16) is rotatably connected to the right side of the placement plate (8), and a hose (17) is connected to the top of the nozzle (16), and the right side of the hose (17) is connected to an external air pump.

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