Positioning and turning device for large workpieces

Abstract

The utility model discloses a positioning turnover device of large -scale work piece, including transverse moving mechanism, turnover mechanism, clamping mechanism, support structure and the angle fine adjustment mechanism of installing on support structure, this positioning turnover device of large -scale work piece staff places material on the support plate, through the drive wheel of starting drive and support structure moves to the equipment below, and the cooperation of second hydraulic cylinder and scissor type telescopic mechanism takes the material and elevates, through the meshing of first screw rod and support frame and drive turnover mechanism and clamping mechanism move, and rotate two clamping blocks simultaneously, start first hydraulic cylinder action, and drive the clamping plate to clamp and fix the material, then rotate driven spur gear, through the meshing of driven spur gear and driving spur gear and drive material and overturn, after material overturns, place the material on the push board, rotate the threaded rod, through the meshing of threaded rod and sliding block and drive push board angle fine adjustment, and it is convenient for staff to carry out further operation.

Description

Technical Field

[0001] This utility model relates to the technical field of positioning and flipping devices for large workpieces, specifically a positioning and flipping device for large workpieces. Background Technology

[0002] Large workpieces refer to workpieces with large dimensions, weight, or volume during manufacturing, processing, or assembly. These workpieces typically require special handling, transport, and assembly techniques to meet industrial production requirements. They are widely used in aerospace, heavy industry, shipbuilding, and mechanical engineering. A large workpiece positioning and flipping device is a specialized piece of equipment designed to help accurately position and flip large workpieces during manufacturing and processing. Because large workpieces are usually bulky and heavy, using traditional methods for positioning and flipping presents many challenges. Therefore, such devices are particularly important in modern industrial manufacturing. However, existing large workpiece positioning and flipping devices still have certain shortcomings. While traditional large workpiece positioning and flipping devices can be used effectively, during the large workpiece flipping process, after the material is flipped and placed, it can only be placed horizontally or vertically. This makes it inconvenient for workers to process the material at different angles and positions, and it cannot fine-tune the angle of the material. Furthermore, it cannot support the material after flipping, increasing the user's workload and reducing the equipment's flexibility, often causing problems for users. Utility Model Content

[0003] The purpose of this utility model is to provide a positioning and flipping device for large workpieces, so as to solve the problems mentioned in the background art, which are that when the material is flipped and placed, the workpiece can only be placed horizontally or vertically, which is not convenient for workers to process the material at different angles and positions, cannot fine-tune the angle of the material, and cannot support the material after flipping, which increases the labor burden of users, reduces the flexibility of equipment, and often troubles users.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a positioning and flipping device for large workpieces, comprising a lateral movement mechanism, a flipping mechanism, a clamping mechanism, a support structure, and an angle fine-tuning mechanism mounted on the support structure. The support structure includes a housing, a second hydraulic cylinder, a scissor-type telescopic mechanism, and a support plate. Two sets of second hydraulic cylinders are fixedly installed inside the housing, and a support plate is fixedly installed on the top of the second hydraulic cylinders. A scissor-type telescopic mechanism is provided inside the housing. The scissor-type telescopic mechanism is driven by a cylinder. The scissor-type telescopic mechanism is a prior art technology, which is a telescopic structure composed of several sets of cross-hinged connecting rods, cylinders, and sliders. The cylinder pushes the slider, thereby changing the cross angle of several sets of connecting rods to achieve the purpose of telescopic extension. This application will not elaborate further on this. The scissor-type telescopic mechanism and the hydraulic cylinder work together to achieve the lifting of the scissor-type telescopic mechanism.

[0005] The angle fine-tuning mechanism includes a frame, a slider, a threaded rod, a rotating shaft, a connecting rod, and a push plate. Two sets of frames are fixedly installed on the top of the housing. A slider is slidably connected inside the frame, and a threaded rod is rotatably connected inside the frame. The slider and the threaded rod are threadedly connected. The slider is rotatably connected to the connecting rod through the rotating shaft. A push plate is hinged to the other end of the connecting rod, and the push plate is hinged to the housing.

[0006] As a preferred embodiment of this utility model, the lateral movement mechanism includes a base plate, a first lead screw, a support frame, and pulleys. The lateral movement mechanism is provided in two sets. Four sets of drive wheels are provided on the housing. The drive wheels are rolledly connected to the base plate. Two sets of first lead screws are provided inside the base plate. The support frame is threadedly connected to the first lead screw. A pulley is fixedly installed at one end of the first lead screw, and the two pulleys are connected by a transmission. A motor for driving the first lead screw to rotate is provided on the base plate.

[0007] As a preferred technical solution of this utility model, the flipping mechanism includes a second lead screw, a fixed frame, a driven spur gear, a driving spur gear, a rotating rod, and a flipping plate. The flipping mechanism is provided in two sets. The second lead screw is rotatably connected inside the support frame. The fixed frame is threadedly connected to the second lead screw. The fixed frame is rotatably connected to two sets of driven spur gears. The driven spur gears mesh with the driving spur gears. A rotating rod is fixedly installed on the driving spur gear, and a flipping plate is fixedly installed on the other end of the rotating rod.

[0008] As a preferred embodiment of this utility model, the clamping mechanism includes a first slide rod, a third lead screw, a clamping block, a first hydraulic cylinder, a second slide rod, and a clamping plate. Two first slide rods are fixedly installed on the flipping plate, and two sets of clamping blocks are slidably connected to the first slide rods. A bidirectional lead screw is rotatably connected to the flipping plate and threadedly connected to the clamping blocks. A first hydraulic cylinder is fixedly installed on the clamping block. A second slide rod is fixedly installed inside the clamping block, and two sets of clamping plates are slidably connected to the second slide rod. The clamping plate at the top is fixedly installed to the output end of the first hydraulic cylinder.

[0009] As a preferred embodiment of this utility model, the fixed frame is provided with a motor for driving the driven spur gear to rotate, the support frame is provided with a motor for driving the second lead screw to rotate, and the flip plate is provided with a motor for driving the bidirectional lead screw to rotate.

[0010] As a preferred embodiment of this invention, the frame is provided with a motor for driving the threaded rod to rotate.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: In this positioning and flipping device for large workpieces, the operator places the material on the support plate, and moves the support structure below the equipment by starting the drive wheel. The second hydraulic cylinder, in conjunction with the scissor-type telescopic mechanism, raises the material. The first lead screw meshes with the support frame, moving the flipping mechanism and clamping mechanism. Simultaneously, rotating the bidirectional lead screw moves the two clamping blocks, and the first hydraulic cylinder activates, causing the clamping plate to clamp and fix the material. Then, rotating the driven spur gear, through the meshing of the driven spur gear and the driving spur gear, flips the material. After the material is flipped, it is placed on the push plate. Rotating the threaded rod, through the meshing of the threaded rod and the slider, finely adjusts the angle of the push plate, facilitating further operation by the operator. Attached Figure Description

[0012] Figure 1 This is a front-view three-dimensional structural schematic diagram of the present invention;

[0013] Figure 2 This is a three-dimensional structural diagram of the flipping mechanism of this utility model;

[0014] Figure 3 This is a three-dimensional structural diagram of the clamping mechanism of this utility model;

[0015] Figure 4 This is a three-dimensional structural diagram of the support structure of this utility model;

[0016] Figure 5 This is a three-dimensional structural diagram of the angle fine-tuning mechanism of this utility model.

[0017] In the diagram: 1. Lateral movement mechanism; 101. Base plate; 102. First lead screw; 103. Support frame; 104. Pulley; 2. Tilting mechanism; 201. Second lead screw; 202. Fixed frame; 203. Driven spur gear; 204. Driving spur gear; 205. Rotating rod; 206. Tilting plate; 3. Clamping mechanism; 301. First slide rod; 302. Bidirectional lead screw; 303. Clamping block; 304. First hydraulic cylinder; 305. Second slide rod; 306. Clamping plate; 4. Support structure; 401. Housing; 402. Second hydraulic cylinder; 403. Scissor-type telescopic mechanism; 404. Support plate; 5. Angle fine-tuning mechanism; 501. Frame; 502. Slider; 503. Threaded rod; 504. Rotating shaft; 505. Connecting rod; 506. Push plate; 6. Drive wheel. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figures 1-5 This utility model provides a technical solution: a positioning and flipping device for a large workpiece, including a lateral moving mechanism 1, a flipping mechanism 2, a clamping mechanism 3, a support structure 4, and an angle fine-tuning mechanism 5 installed on the support structure 4. The support structure 4 includes a housing 401, a second hydraulic cylinder 402, a scissor telescopic mechanism 403, and a support plate 404. Two sets of second hydraulic cylinders 402 are fixedly installed inside the housing 401, and the support plate 404 is fixedly installed on the top of the second hydraulic cylinders 402. The scissor telescopic mechanism 403 is provided inside the housing 401. The scissor telescopic mechanism 403 is driven by a cylinder. The scissor telescopic mechanism 403 is a prior art, which is a telescopic structure composed of several sets of cross-hinged connecting rods, cylinders, and sliders. The slider is pushed by the cylinder, thereby changing the cross angle of several sets of connecting rods to achieve the purpose of telescopic movement. This application will not elaborate further on this. The scissor telescopic mechanism 405 cooperates with the hydraulic cylinder to realize the lifting of the scissor telescopic mechanism 405.

[0020] The angle fine-tuning mechanism 5 includes a frame 501, a slider 502, a threaded rod 503, a rotating shaft 504, a connecting rod 505, and a push plate 506. Two sets of frames 501 are fixedly installed on the top of the housing 401. The slider 502 is slidably connected inside the frame 501, and the threaded rod 503 is rotatably connected inside the frame 501. The slider 502 and the threaded rod 503 are threadedly connected. The slider 502 is rotatably connected to the connecting rod 505 through the rotating shaft 504. The other end of the connecting rod 505 is hinged to the push plate 506, and the push plate 506 is hinged to the housing 401.

[0021] The lateral movement mechanism 1 includes a base plate 101, a first lead screw 102, a support frame 103, and a pulley 104. The lateral movement mechanism 1 is provided in two sets. Four sets of drive wheels 6 are provided on the housing 401. The drive wheels 6 are rolledly connected to the base plate 101. Two sets of first lead screws 102 are provided inside the base plate 101. The support frame 103 is threadedly connected to the first lead screw 102. A pulley 104 is fixedly installed at one end of the first lead screw 102, and the two pulleys 104 are connected by transmission. A motor for driving the first lead screw 102 to rotate is provided on the base plate 101.

[0022] The flipping mechanism 2 includes a second lead screw 201, a fixed frame 202, a driven spur gear 203, a driving spur gear 204, a rotating rod 205, and a flipping plate 206. The flipping mechanism 2 is provided with two sets. The second lead screw 201 is rotatably connected inside the support frame 103. The fixed frame 202 is threadedly connected to the second lead screw 201. Two sets of driven spur gears 203 are rotatably connected inside the fixed frame 202. The driving spur gear 204 meshes with the driven spur gear 203. The rotating rod 205 is fixedly installed on the driving spur gear 204, and the flipping plate 206 is fixedly installed on the other end of the rotating rod 205.

[0023] The clamping mechanism 3 includes a first slide rod 301, a third lead screw 302, a clamping block 303, a first hydraulic cylinder 304, a second slide rod 305, and a clamping plate 306. Two first slide rods 301 are fixedly installed on the flip plate 206. Two sets of clamping blocks 303 are slidably connected to the first slide rods 301. A bidirectional lead screw 302 is rotatably connected to the flip plate 206, and the bidirectional lead screw 302 is threadedly connected to the clamping block 303. A first hydraulic cylinder 304 is fixedly installed on the clamping block 303. A second slide rod 305 is fixedly installed inside the clamping block 303, and two sets of clamping plates 306 are slidably connected to the second slide rod 305. The top clamping plate 306 is fixedly installed to the output end of the first hydraulic cylinder 304.

[0024] The fixed frame 202 is equipped with a motor for driving the driven spur gear 203 to rotate, the support frame 103 is equipped with a motor for driving the second lead screw 201 to rotate, and the flip plate 206 is equipped with a motor for driving the bidirectional lead screw 302 to rotate.

[0025] A motor for driving the threaded rod 503 to rotate is provided on the frame 501.

[0026] Working principle: When using a positioning and flipping device for large workpieces, the operator first places the material on the support plate 405. The drive wheel 6 is activated to move the support structure 4 below the equipment. Then, the second hydraulic cylinder 402 and the scissor-type telescopic mechanism 403 work together to raise the material. The first lead screw 102 is rotated, and through its engagement with the support frame 103, the flipping mechanism 2 and the clamping mechanism 3 move. Simultaneously, the bidirectional lead screw 302 rotates, moving the two clamping blocks 303. The activation of the first hydraulic cylinder 304 then causes the clamping plate 306 to clamp and fix the material. Then, the driven spur gear 203 is rotated, and the meshing of the driven spur gear 203 with the driving spur gear 204 drives the flipping plate 206 to rotate, thereby causing the material to flip. After the material has been flipped, the material is placed on the push plate 506. The threaded rod 503 is rotated, and the meshing of the threaded rod 503 with the slider 502 drives the connecting rod 505 to adjust the angle, thereby driving the push plate 506 to make a fine adjustment of the angle, thus making the angle of the material fine-tuned, which is convenient for the staff to perform further operations, thereby completing a series of tasks. The contents not described in detail in this specification are the prior art known to those skilled in the art.

[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A positioning and flipping device for a large workpiece, comprising a lateral moving mechanism (1), a flipping mechanism (2), a clamping mechanism (3), a supporting structure (4), and an angle fine-tuning mechanism (5) mounted on the supporting structure (4); characterized in that: The support structure (4) includes a housing (401), a second hydraulic cylinder (402), a scissor telescopic mechanism (403), and a support plate (404). Two sets of second hydraulic cylinders (402) are fixedly installed inside the housing (401). The support plate (404) is fixedly installed on the top of the second hydraulic cylinders (402). The scissor telescopic mechanism (403) is provided inside the housing (401). The scissor telescopic mechanism (403) is driven by a cylinder. The angle fine-tuning mechanism (5) includes a frame (501), a slider (502), a threaded rod (503), a rotating shaft (504), a connecting rod (505), and a push plate (506). Two sets of frames (501) are fixedly installed on the top of the housing (401). The slider (502) is slidably connected inside the frame (501). The threaded rod (503) is rotatably connected inside the frame (501). The slider (502) and the threaded rod (503) are threadedly connected. The slider (502) is rotatably connected to the connecting rod (505) through the rotating shaft (504). The other end of the connecting rod (505) is hinged to the push plate (506), and the push plate (506) is hinged to the housing (401).

2. The positioning and flipping device for a large workpiece according to claim 1, characterized in that, The lateral movement mechanism (1) includes a base plate (101), a first lead screw (102), a support frame (103), and a pulley (104). The lateral movement mechanism (1) is provided in two sets. The housing (401) is provided with four sets of drive wheels (6). The drive wheels (6) are rolledly connected to the base plate (101). The base plate (101) is provided with two sets of first lead screws (102). The support frame (103) is threadedly connected to the first lead screw (102). A pulley (104) is fixedly installed at one end of the first lead screw (102), and the two pulleys (104) are connected by transmission. The base plate (101) is provided with a motor for driving the first lead screw (102) to rotate.

3. The positioning and flipping device for a large workpiece according to claim 2, characterized in that, The flipping mechanism (2) includes a second lead screw (201), a fixed frame (202), a driven spur gear (203), a driving spur gear (204), a rotating rod (205), and a flipping plate (206). The flipping mechanism (2) is provided in two sets. The second lead screw (201) is rotatably connected inside the support frame (103). The fixed frame (202) is threadedly connected to the second lead screw (201). Two sets of driven spur gears (203) are rotatably connected inside the fixed frame (202). The driving spur gear (204) meshes with the driven spur gear (203). The rotating rod (205) is fixedly installed on the driving spur gear (204), and the flipping plate (206) is fixedly installed at the other end of the rotating rod (205).

4. The positioning and flipping device for a large workpiece according to claim 3, characterized in that, The clamping mechanism (3) includes a first slide rod (301), a bidirectional lead screw (302), a clamping block (303), a first hydraulic cylinder (304), a second slide rod (305), and a clamping plate (306). Two first slide rods (301) are fixedly installed on the flip plate (206). Two sets of clamping blocks (303) are slidably connected to the first slide rods (301). The bidirectional lead screw (302) is rotatably connected to the flip plate (206), and the bidirectional lead screw (302) is threadedly connected to the clamping block (303). The first hydraulic cylinder (304) is fixedly installed on the clamping block (303). The second slide rod (305) is fixedly installed inside the clamping block (303), and two sets of clamping plates (306) are slidably connected to the second slide rod (305). The clamping plate (306) at the top is fixedly installed to the output end of the first hydraulic cylinder (304).

5. A positioning and flipping device for a large workpiece according to claim 4, characterized in that, The fixed frame (202) is equipped with a motor for driving the driven spur gear (203) to rotate, the support frame (103) is equipped with a motor for driving the second lead screw (201) to rotate, and the flip plate (206) is equipped with a motor for driving the bidirectional lead screw (302) to rotate.

6. A positioning and flipping device for a large workpiece according to claim 5, characterized in that, The frame (501) is equipped with a motor for driving the threaded rod (503) to rotate.

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