Safety warning intelligent inspection machine

By using an intelligent robot vehicle equipped with an industrial camera, combined with lifting, steering and angle adjustment mechanisms, fully automated inspections are achieved, solving the problems of low efficiency and poor safety of traditional manual inspections, and enabling real-time early warning of emergencies.

CN224464689UActive Publication Date: 2026-07-07QINGDAO HUANGHAI UNIV
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINGDAO HUANGHAI UNIV
Filing Date
2025-05-15
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

Traditional manual inspection is labor-intensive, inefficient, and lacks real-time performance in industrial automation and hazardous environments, and also poses life safety hazards.

Method used

A smart inspection robot for safety early warning was designed. It uses an industrial camera mounted on an intelligent robot body and combines lifting, steering and angle adjustment mechanisms to achieve fully automatic inspection, eliminate monitoring blind spots and transmit the on-site situation in real time.

Benefits of technology

It has achieved a fully automated inspection process, eliminated blind spots in monitoring, ensured that the on-site situation is transmitted back to the control console for emergency warnings in a timely manner, and improved inspection efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a safe early warning intelligent inspection machine belongs to the technical field of inspection equipment. The safe early warning intelligent inspection machine, include: intelligent robot car body, the rear side surface fixed connection of intelligent robot car body has height control box, and the upper and lower inner wall of height control box is rotatably connected with the lift screw rod, and the lift screw rod is screw -threaded with the lift transmission plate, and the top fixed connection of lift transmission plate has two L type connecting rods, and two L type connecting rods slidingly penetrate the upper inner wall of height control box. The safe early warning intelligent inspection machine can control and adjust the shooting height, the shooting facing and the shooting angle of the industrial camera at any time in the inspection process of the intelligent robot car body, not only realizes the full -automatic inspection process, and makes the industrial camera when shooting the scene, can eliminate the monitoring blind area greatly, and the scene condition is transmitted back to the control platform in the first time and carries out the danger early warning fully and comprehensively.
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Description

Technical Field

[0001] This utility model relates to the field of inspection equipment technology, and more specifically, to a smart inspection machine for safety early warning. Background Technology

[0002] Safety inspections are specialized activities that systematically examine and evaluate the work environment, equipment, facilities, and work processes to identify potential safety hazards and prevent accidents. Inspectors, based on safety regulations, use methods such as on-site observation, instrument testing, and record verification to focus on key risk points such as the status of fire-fighting facilities, the operation of electrical equipment, the storage of hazardous materials, and the unobstructed nature of emergency exits. A rectification log is established for any problems found, clearly defining the responsible parties and rectification deadlines. Through follow-up inspections, a closed-loop management system is formed, thereby constructing a dynamic and routine safety control mechanism to provide a solid guarantee for the safety of personnel and property.

[0003] In the fields of industrial automation and hazardous environment monitoring, safety inspection is an important link in preventing accidents and ensuring production safety. Traditional inspection methods mainly rely on manual on-site inspection, which has problems such as high labor intensity, low efficiency and poor real-time performance. Moreover, manual operation is prone to life safety hazards in complex or high-risk environments. Therefore, a fully automated inspection device is proposed. Utility Model Content

[0004] 1. Technical problems to be solved

[0005] In view of the problems existing in the prior art, the purpose of this utility model is to provide a safety early warning intelligent inspection machine. It can carry out a fully automatic inspection process, and when industrial cameras are filming the scene, it can greatly eliminate monitoring blind spots and fully and comprehensively transmit the scene situation back to the control console for emergency warning in the first instance.

[0006] 2. Technical Solution

[0007] To solve the above problems, the present invention adopts the following technical solution:

[0008] Safety early warning intelligent inspection machine, including:

[0009] The intelligent robot vehicle body has a height control box fixedly connected to its rear outer surface. A lifting threaded rod is rotatably connected between the upper and lower inner walls of the height control box. A lifting transmission plate is threaded onto the lifting threaded rod. Two L-shaped connecting rods are fixedly connected to the top of the lifting transmission plate. The two L-shaped connecting rods slide through the upper inner wall of the height control box.

[0010] A steering control box, fixedly connected to one end of two L-shaped connecting rods, a steering drive worm gear rotatably connected between the upper and lower inner walls of the steering control box, and a steering drive worm rotatably connected between the two inner walls of the steering control box, the steering drive worm meshing with the steering drive worm gear; and

[0011] A support frame is rotatably connected to the top of the steering control box. The support frame is fixedly connected to the steering transmission worm gear. An angle adjustment plate is rotatably connected between the inner walls of both sides of the support frame. An industrial camera is fixedly mounted on the top of the angle adjustment plate. An angle adjustment control box is fixedly connected to the outer surface of one side of the support frame. An angle adjustment worm gear is rotatably connected between the inner walls of both sides of the angle adjustment control box. The angle adjustment worm gear is fixedly connected to the angle adjustment plate. An angle adjustment worm is rotatably connected between the front and rear inner walls of the angle adjustment control box. The angle adjustment worm gear meshes with the angle adjustment worm gear.

[0012] As a preferred embodiment of this utility model, a lifting motor is fixedly installed at the bottom of the height control box, and the output end of the lifting motor is fixedly connected to the lifting threaded rod.

[0013] As a preferred embodiment of this utility model, two limiting rods are fixedly connected between the upper and lower inner walls of the height control box, and the lifting transmission plate is slidably sleeved on the two limiting rods.

[0014] As a preferred embodiment of this utility model, the two limiting rods are respectively located on both sides of the lifting threaded rod, and both limiting rods are made of stainless steel.

[0015] As a preferred embodiment of this utility model, a steering motor is fixedly installed on one outer surface of the steering control box, and the output end of the steering motor is fixedly connected to the steering transmission worm gear.

[0016] As a preferred embodiment of this utility model, an angle adjustment motor is fixedly installed on one outer surface of the angle adjustment control box, and the output end of the angle adjustment motor is fixedly connected to the angle adjustment worm gear.

[0017] 3. Beneficial effects

[0018] Compared with existing technologies, this utility model provides a safety early warning intelligent inspection machine, which has the following features:

[0019] Beneficial effects:

[0020] This intelligent safety early warning inspection machine controls the rotation of the lifting threaded rod, which drives the lifting transmission plate to move up and down. Two L-shaped connecting rods drive the steering control box to move up and down. By controlling the rotation of the steering transmission worm, the steering transmission worm wheel rotates, which in turn drives the support frame to rotate. By controlling the rotation of the angle adjustment worm, the angle adjustment worm wheel rotates, which in turn drives the angle adjustment plate to rotate. Thus, during the inspection process of the intelligent robot vehicle, the shooting height, shooting direction, and shooting angle of the industrial camera can be controlled and adjusted at any time. This device not only realizes a fully automated inspection process, but also greatly eliminates blind spots when the industrial camera is filming the scene, and fully and comprehensively transmits the scene situation back to the control console for emergency early warning. Attached Figure Description

[0021] Figure 1 This is a perspective view of the present utility model;

[0022] Figure 2 This is a rear view of the present invention;

[0023] Figure 3 This is a sectional view of the height control box of this utility model;

[0024] Figure 4 This is a cross-sectional view of the steering control box of this utility model;

[0025] Figure 5 This is a partial structural cross-sectional view of the angle adjustment control box of this utility model;

[0026] Figure 6 For the present utility model Figure 5 Enlarged view of point A in the middle.

[0027] Explanation of the labels in the diagram:

[0028] 1. Intelligent robot body; 2. Steering control box; 3. Industrial camera; 4. Height control box; 5. L-shaped connecting rod; 6. Lifting threaded rod; 7. Lifting transmission plate; 8. Lifting motor; 9. Limit rod; 10. Steering motor; 11. Angle adjustment plate; 12. Steering transmission worm gear; 13. Steering transmission worm wheel; 14. Support frame; 15. Angle adjustment control box; 16. Angle adjustment worm gear; 17. Angle adjustment worm wheel; 18. Angle adjustment motor. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0030] Example:

[0031] Please see Figures 1-6 Safety early warning intelligent inspection machine, including:

[0032] The intelligent robot body 1 has a height control box 4 fixedly connected to the rear outer surface of the intelligent robot body 1. A lifting threaded rod 6 is rotatably connected between the upper and lower inner walls of the height control box 4. A lifting transmission plate 7 is threadedly connected to the lifting threaded rod 6. Two L-shaped connecting rods 5 are fixedly connected to the top of the lifting transmission plate 7. The two L-shaped connecting rods 5 slide through the upper inner wall of the height control box 4.

[0033] Steering control box 2 is fixedly connected to one end of two L-shaped connecting rods 5. A steering transmission worm wheel 13 is rotatably connected between the upper and lower inner walls of steering control box 2. A steering transmission worm 12 is rotatably connected between the two inner walls of steering control box 2. The steering transmission worm 12 is meshed with the steering transmission worm wheel 13.

[0034] A support frame 14 is rotatably connected to the top of the steering control box 2. The support frame 14 is fixedly connected to the steering transmission worm gear 13. An angle adjustment plate 11 is rotatably connected between the inner walls of both sides of the support frame 14. An industrial camera 3 is fixedly installed on the top of the angle adjustment plate 11. An angle adjustment control box 15 is fixedly connected to the outer surface of one side of the support frame 14. An angle adjustment worm gear 17 is rotatably connected between the inner walls of both sides of the angle adjustment control box 15. The angle adjustment worm gear 17 is fixedly connected to the angle adjustment plate 11. An angle adjustment worm 16 is rotatably connected between the inner walls of the front and rear of the angle adjustment control box 15. The angle adjustment worm gear 16 is meshed with the angle adjustment worm gear 17.

[0035] In a specific embodiment of this utility model, the intelligent robot vehicle 1 is an existing intelligent device capable of traveling along a predetermined route set by a program. The model and specifications are selected according to the actual situation. The industrial camera 3 is an existing mature technology device that can transmit captured images to the control room via data signals. By controlling the rotation of the lifting threaded rod 6, the lifting transmission plate 7 is driven to move up and down. The two L-shaped connecting rods 5 drive the steering control box 2 to move up and down. By controlling the rotation of the steering transmission worm 12, the steering transmission worm wheel 13 is driven to rotate, thereby driving the support frame 14 to rotate. By controlling the rotation of the angle adjusting worm 16, the angle adjusting worm wheel 17 is driven to rotate, thereby driving the angle adjusting plate 11 to rotate. Thus, during the inspection process of the intelligent robot vehicle 1, the shooting height, shooting direction, and shooting angle of the industrial camera 3 can be controlled and adjusted at any time. This device not only realizes a fully automatic inspection process, but also enables the industrial camera 3 to significantly eliminate blind spots when shooting the scene, and fully and comprehensively transmit the scene situation back to the control room for emergency warning in the first instance.

[0036] Specifically, a lifting motor 8 is fixedly installed at the bottom of the height control box 4, and the output end of the lifting motor 8 is fixedly connected to the lifting threaded rod 6.

[0037] In this embodiment, the lifting motor 8 is started by controlling the lifting threaded rod 6 to rotate.

[0038] Specifically, two limit rods 9 are fixedly connected between the upper and lower inner walls of the height control box 4, and the lifting transmission plate 7 is slidably sleeved on the two limit rods 9.

[0039] In this embodiment, the two limiting rods 9 keep the lifting transmission plate 7 stable during the lifting motion.

[0040] Specifically, the two limit rods 9 are located on both sides of the lifting threaded rod 6, and both limit rods 9 are made of stainless steel.

[0041] In this embodiment, the surfaces of the two limiting rods 9 are smooth, and the friction between them and the lifting transmission plate 7 is small.

[0042] Specifically, a steering motor 10 is fixedly installed on one outer surface of the steering control box 2, and the output end of the steering motor 10 is fixedly connected to the steering transmission worm gear 12.

[0043] In this embodiment, the steering motor 10 is started by controlling the steering transmission worm gear 12 to rotate.

[0044] Specifically, an angle adjustment motor 18 is fixedly installed on one outer surface of the angle adjustment control box 15, and the output end of the angle adjustment motor 18 is fixedly connected to the angle adjustment worm gear 16.

[0045] In this embodiment, the angle adjustment motor 18 is started by controlling the angle adjustment motor 18 to drive the angle adjustment worm gear 16 to rotate.

[0046] Working Principle: By controlling the start of the lifting motor 8, the lifting threaded rod 6 rotates, causing the lifting transmission plate 7 to move up and down. The two L-shaped connecting rods 5 drive the steering control box 2 to move up and down. By controlling the start of the steering motor 10, the steering transmission worm 12 rotates, causing the steering transmission worm wheel 13 to rotate, thereby causing the support frame 14 to rotate. By controlling the start of the angle adjustment motor 18, the angle adjustment worm 16 rotates, causing the angle adjustment worm wheel 17 to rotate, thereby causing the angle adjustment plate 11 to rotate. Thus, during the inspection process of the intelligent robot body 1, the shooting height, shooting direction, and shooting angle of the industrial camera 3 can be controlled and adjusted at any time. This device not only realizes a fully automatic inspection process, but also enables the industrial camera 3 to significantly eliminate blind spots when shooting the scene, and fully and comprehensively transmit the scene situation back to the control console for emergency warning. The control method of this utility model is controlled by manually starting and stopping the switch. The wiring diagram of the power components and the power supply are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.

[0047] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.

Claims

1. A safety early warning intelligent inspection machine, characterized in that, include: The intelligent robot body (1) has a height control box (4) fixedly connected to the rear outer surface of the intelligent robot body (1). A lifting threaded rod (6) is rotatably connected between the upper and lower inner walls of the height control box (4). A lifting transmission plate (7) is threadedly connected to the lifting threaded rod (6). Two L-shaped connecting rods (5) are fixedly connected to the top of the lifting transmission plate (7). The two L-shaped connecting rods (5) slide through the upper inner wall of the height control box (4). A steering control box (2) is fixedly connected to one end of two L-shaped connecting rods (5). A steering transmission worm gear (13) is rotatably connected between the upper and lower inner walls of the steering control box (2). A steering transmission worm (12) is rotatably connected between the two inner walls of the steering control box (2). The steering transmission worm (12) meshes with the steering transmission worm gear (13). A support frame (14) is rotatably connected to the top of the steering control box (2). The support frame (14) is fixedly connected to the steering transmission worm gear (13). An angle adjustment plate (11) is rotatably connected between the inner walls of the two sides of the support frame (14). An industrial camera (3) is fixedly installed on the top of the angle adjustment plate (11). An angle adjustment control box (15) is fixedly connected to the outer surface of one side of the support frame (14). An angle adjustment worm gear (17) is rotatably connected between the inner walls of the two sides of the angle adjustment control box (15). The angle adjustment worm gear (17) is fixedly connected to the angle adjustment plate (11). An angle adjustment worm (16) is rotatably connected between the inner walls of the front and rear of the angle adjustment control box (15). The angle adjustment worm gear (16) is meshed with the angle adjustment worm gear (17).

2. The intelligent inspection machine for safety early warning as described in claim 1, characterized in that: A lifting motor (8) is fixedly installed at the bottom of the height control box (4), and the output end of the lifting motor (8) is fixedly connected to the lifting threaded rod (6).

3. The intelligent inspection machine for safety early warning as described in claim 1, characterized in that: Two limiting rods (9) are fixedly connected between the upper and lower inner walls of the height control box (4), and the lifting transmission plate (7) is slidably sleeved on the two limiting rods (9).

4. The intelligent inspection machine for safety early warning according to claim 3, characterized in that: The two limiting rods (9) are located on both sides of the lifting threaded rod (6), and both limiting rods (9) are made of stainless steel.

5. The intelligent inspection machine for safety early warning as described in claim 1, characterized in that: A steering motor (10) is fixedly installed on one side of the outer surface of the steering control box (2), and the output end of the steering motor (10) is fixedly connected to the steering transmission worm (12).

6. The intelligent inspection machine for safety early warning as described in claim 1, characterized in that: An angle adjustment motor (18) is fixedly installed on one side of the outer surface of the angle adjustment control box (15), and the output end of the angle adjustment motor (18) is fixedly connected to the angle adjustment worm (16).