A raw material filling device for nano thermal insulation plate forming

Abstract

This utility model relates to the field of nano-insulation board molding technology and discloses a raw material filling device for nano-insulation board molding, including a fixed frame, a mixing hopper fixedly connected to the bottom of the fixed frame, a feed inlet fixedly connected to the top of the mixing hopper, and a feed valve fixedly connected to the bottom of the mixing hopper. A mixing mechanism is provided inside the mixing hopper. Through the set moving filling mechanism, by starting the servo motor, the lifting frame moves downward and pulls the slide frame to move simultaneously. Then, the slide frame drives the filling sleeve to move downward in sync. Thus, the appropriate moving position of the filling sleeve is adjusted according to the preset filling amount, thereby quickly changing the internal volume of the filling cylinder to the preset filling amount. Therefore, in the subsequent feeding process, there is no need to perform precise weighing each time, and it is only necessary to fill the filling cylinder after the adjusted volume is filled. There is no need for frequent weighing, thus improving its working efficiency.

Description

Technical Field

[0001] This utility model relates to the field of nano-insulation board molding technology, specifically to a raw material filling device for nano-insulation board molding. Background Technology

[0002] Nano-insulation boards are a new generation of thermal insulation materials that utilize nanoscale microporous structures to achieve excellent thermal insulation performance. They possess extremely low thermal conductivity and lightweight properties, making them widely used in construction, aerospace, petrochemical, and other fields. In recent years, with advancements in nanotechnology, the preparation process of nano-insulation materials has been continuously optimized, significantly improving the material's stability and weather resistance. Furthermore, the production process of nano-insulation boards requires a raw material filling device.

[0003] In existing technology, the device uses a spiral conveyor blade to transport raw materials into a filling barrel, which is then moved to a designated position by a moving device. The filling barrel is then flipped to release the internal raw materials, completing the filling process at the designated location. However, in actual use, because the filling barrel has a fixed volume, the required amount of raw materials varies depending on the size of the nano-insulation board being formed. Precise measurement using a weighing scale is necessary to accurately fill the required amount of raw materials for different sizes of nano-insulation boards. This significantly reduces work efficiency and necessitates frequent weighing. Therefore, an improved raw material filling device for nano-insulation board forming is needed. Utility Model Content

[0004] The purpose of this invention is to provide a raw material filling device for forming nano-insulation boards, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a raw material filling device for forming nano-insulation boards, comprising a fixed frame, a mixing chamber fixedly connected to the bottom of the fixed frame, a feed inlet fixedly connected to the top of the mixing chamber, a feed valve fixedly connected to the bottom of the mixing chamber, a mixing mechanism provided inside the mixing chamber, and a moving filling mechanism provided at the bottom of the fixed frame.

[0006] The movable packing mechanism includes a movable component and a packing component, wherein the packing component is disposed on the right side of the movable component;

[0007] The movable component includes a sliding frame, which is fixedly connected to the bottom of the fixed frame. A second fixed frame is fixedly connected to the outside of the sliding frame. A first motor is fixedly connected to the left side of the second fixed frame. A first trapezoidal screw is fixedly connected to the output end of the first motor. A threaded sleeve is threadedly connected to the outside of the first trapezoidal screw. A movable platform is fixedly connected to the right side of the threaded sleeve, which facilitates movement to the filling location for convenient filling.

[0008] Preferably, a groove is provided at the position corresponding to the sliding frame and the moving platform, and the moving platform is slidably connected in the groove to facilitate left and right movement of the moving platform.

[0009] Preferably, the packing assembly includes a servo motor, which is fixedly connected to the top of the moving platform. A trapezoidal screw is fixedly connected to the output end of the servo motor. A lifting frame is externally threaded onto the trapezoidal screw. A slide is fixedly connected to the top of the lifting frame. A scraper is fixedly connected to the bottom of the lifting frame. A slide rod frame is fixedly connected to the bottom of the moving platform. A slide rail is slidably connected to the outside of the slide rod frame. An electric push rod is fixedly connected to the bottom of the moving platform. A packing cylinder is fixedly connected to the output end of the electric push rod. A packing sleeve is slidably connected to the outside of the packing cylinder. A baffle is rotatably connected to the bottom of the packing sleeve. A vibrator is fixedly connected to the back of the packing sleeve, which facilitates adjusting the appropriate packing cylinder volume according to the packing quantity.

[0010] Preferably, the lifting frame is fixedly connected to the bottom of the slide rail, and the bottom of the baffle is in contact with the bottom of the lifting frame, which facilitates the movement of the baffle.

[0011] Preferably, the packing sleeve has a groove at the corresponding position of the slide, and the packing sleeve is slidably connected to the outside of the slide for easy material unloading.

[0012] Preferably, the mixing mechanism includes a connecting frame, which is fixedly connected to the top of the mixing hopper. A second motor is fixedly connected to the top of the connecting frame, and a first gear is fixedly connected to the output end of the second motor. A second gear meshes with the back of the first gear, and a stirring rack is fixedly connected to the bottom of the second gear to facilitate uniform mixing of the nano-insulation board raw materials.

[0013] Preferably, the second gear is rotatably connected inside the connecting frame, and the mixing frame is rotatably connected inside the mixing hopper, so as to drive the second gear to rotate synchronously.

[0014] Compared with the prior art, this utility model provides a raw material filling device for the molding of nano-insulation boards, which has the following beneficial effects:

[0015] This raw material filling device for forming nano-insulation boards uses a movable filling mechanism. By activating a servo motor, the lifting frame moves downwards, simultaneously pulling the slide. The slide then moves the filling sleeve downwards, adjusting the filling sleeve's position according to the preset filling amount. This rapidly changes the internal volume of the filling cylinder to achieve the preset filling amount. Consequently, during subsequent filling processes, precise weighing is not required each time; the filling cylinder only needs to be filled to the adjusted volume, eliminating the need for frequent weighing and improving work efficiency.

[0016] The raw material filling device for forming nano-insulation boards uses a mixing mechanism to start motor two, which drives gear one to rotate, and gear one drives gear two to rotate machine two. Gear two then drives the stirring frame to rotate, which uniformly mixes the internal raw materials. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the appearance and structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the external structure of the movable packing mechanism of this utility model;

[0020] Figure 3 This is a schematic diagram of the external structure of the mobile component of this utility model;

[0021] Figure 4 This is a schematic diagram of the external structure of the filler assembly of this utility model;

[0022] Figure 5 This is a schematic diagram of the unfolded structure of the hybrid mechanism of this utility model.

[0023] In the diagram: 1. Fixed frame one; 2. Mixing bin; 3. Feed inlet; 4. Feed valve; 5. Mixing mechanism; 6. Moving packing mechanism; 61. Moving component; 62. Packing assembly; 611. Slide frame; 612. Fixed frame two; 613. Motor one; 614. Trapezoidal screw one; 615. Threaded sleeve; 616. Moving table; 621. Servo motor; 622. Trapezoidal screw two; 623. Slide frame; 624. Lifting frame; 625. Slide rod frame; 626. Slide rail; 627. Electric push rod; 628. Packing cylinder; 629. Packing sleeve; 6210. Baffle; 6211. Scraper; 6212. Vibrator; 51. Connecting frame; 52. Motor two; 53. Gear one; 54. Gear two; 55. Mixing frame. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. Example

[0026] Current technology, when conveying raw materials into the filling tank, suffers from several drawbacks. Because the tank's volume is fixed, the required amount of raw material varies depending on the size of the nano-insulation board being formed. Precise measurement using a weighing scale is necessary to accurately measure the amount of raw material needed for each size, which significantly reduces work efficiency and necessitates frequent weighing during practical use. Please refer to [link to relevant documentation]. Figure 1-5 This utility model provides a technical solution: a raw material filling device for forming nano-insulation boards, including a fixed frame 1, a mixing chamber 2 fixedly connected to the bottom of the fixed frame 1, a feed inlet 3 fixedly connected to the top of the mixing chamber 2, a feed valve 4 fixedly connected to the bottom of the mixing chamber 2, a mixing mechanism 5 inside the mixing chamber 2, and a moving filling mechanism 6 at the bottom of the fixed frame 1.

[0027] The movable packing mechanism 6 includes a movable component 61 and a packing component 62, with the packing component 62 located on the right side of the movable component 61;

[0028] The movable component 61 includes a slide frame 611, which is fixedly connected to the bottom of the fixed frame. A second fixed frame 612 is fixedly connected to the outside of the slide frame 611. A first motor 613 is fixedly connected to the left side of the second fixed frame 612. A first trapezoidal screw 614 is fixedly connected to the output end of the first motor 613. A threaded sleeve 615 is threadedly connected to the outside of the first trapezoidal screw 614. A movable platform 616 is fixedly connected to the right side of the threaded sleeve 615, which facilitates movement to the filling location and thus facilitates filling.

[0029] Furthermore, a groove is provided at the corresponding position of the sliding frame 611 and the moving platform 616, and the moving platform 616 is slidably connected in the groove, which facilitates the left and right movement of the moving platform 616.

[0030] Furthermore, the packing assembly 62 includes a servo motor 621, which is fixedly connected to the top of the moving platform 616. A trapezoidal screw 622 is fixedly connected to the output end of the servo motor 621. A lifting frame 624 is externally threaded to the trapezoidal screw 622. A slide 623 is fixedly connected to the top of the lifting frame 624. A scraper 6211 is fixedly connected to the bottom of the lifting frame 624. A slide rod frame 625 is fixedly connected to the bottom of the moving platform 616. A slide rail 626 is slidably connected to the outside of the slide rod frame 625. An electric push rod 627 is fixedly connected to the bottom of the moving platform 616. A packing cylinder 628 is fixedly connected to the output end of the electric push rod 627. A packing sleeve 629 is slidably connected to the outside of the packing cylinder 628. A baffle 6210 is rotatably connected to the bottom of the packing sleeve 629. A vibrator 6212 is fixedly connected to the back of the packing sleeve 629, which facilitates adjusting the appropriate volume of the packing cylinder 628 according to the amount of packing.

[0031] Furthermore, the lifting frame 624 is fixedly connected to the bottom of the slide rail 626, and the bottom of the baffle 6210 is in contact with the bottom of the lifting frame 624, which facilitates the movement of the baffle 6210.

[0032] Furthermore, the packing sleeve 629 has a groove at the corresponding position of the slide 623, and the packing sleeve 629 is slidably connected to the outside of the slide 623 for easy material unloading. Example

[0033] Based on the existing technology's requirement to stir raw materials, please refer to [link / reference]. Figure 5 Furthermore, in conjunction with Embodiment 1, the mixing mechanism 5 includes a connecting frame 51, which is fixedly connected to the top of the mixing hopper 2. A second motor 52 is fixedly connected to the top of the connecting frame 51. A first gear 53 is fixedly connected to the output end of the second motor 52. A second gear 54 meshes with the back of the first gear 53. A stirring rack 55 is fixedly connected to the bottom of the second gear 54 to facilitate uniform mixing of the nano-insulation board raw materials.

[0034] Furthermore, gear 2 54 is rotatably connected inside the connecting frame 51, and the mixing frame 55 is rotatably connected inside the mixing chamber 2, so as to synchronously drive gear 2 54 to rotate.

[0035] In actual operation, when the device is in use, the control method of this utility model is controlled by manually starting and stopping the switch. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail. The control method of this utility model is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The supply of power is also common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail.

[0036] First, the device fixing frame 1 and fixing frame 2 612 are fixed next to the required filling working device. The nano-insulation board raw material is put into the mixing bin 2. The mixing mechanism 5 is set up, and the motor 2 52 is started. The motor 2 52 drives the gear 1 53 to rotate. The gear 1 53 drives the gear 2 54 to rotate the machine. The gear 2 54 drives the stirring frame 55 to rotate, so as to evenly mix the internal raw materials. Before feeding, according to the raw materials required for different sizes of nano-insulation boards, the moving filling mechanism 6 is set up. The servo motor 621 is started. The servo motor 621 drives the trapezoidal screw 2 622 to rotate. The trapezoidal screw 2 622 drives the lifting frame 624 to move downward. During the downward movement of the lifting frame 624, the slide 623 is pulled to move. Then, the slide 623 drives the filling sleeve 629 to move downward. Thus, the appropriate moving position of the filling sleeve 629 is adjusted according to the preset filling amount, thereby quickly changing the internal volume of the filling cylinder 628 to achieve the preset filling amount. Therefore, in subsequent feeding processes, precise measurements are not required each time; only the prepared filling cylinder 628 needs to be filled. Then, by opening the feed valve 4, the raw material is placed into the filling cylinder 628, and the vibrator 6212 is started to vibrate, preventing the formation of cavities. Subsequently, by starting the motor 613, the trapezoidal screw 614 is synchronously driven to rotate, and the trapezoidal screw 614 synchronously drives the threaded sleeve 615 to move to the right, causing the threaded sleeve 615 to move synchronously. The moving platform 616 and the packing cylinder 628 move to the right, thereby moving the packing cylinder 628 to the packing position. Then, the electric push rod 627 is activated, which pushes the packing cylinder 628 to the right in sync. Gradually, the baffle 6210 is no longer in contact with the lifting frame 624, and the baffle 6210 opens under the action of gravity, allowing the raw material to fall to the packing position by gravity. As the packing cylinder 628 continues to move to the right, the bottom scraper 6211 scrapes the packing appropriately.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A raw material filling device for nano-insulation board forming, comprising a fixed frame one (1), characterized in that: The bottom of the fixed frame one (1) is fixedly connected with a mixing bin (2), the top of the mixing bin (2) is fixedly connected with a feeding port (3), the bottom of the mixing bin (2) is fixedly connected with a feeding valve (4), the inside of the mixing bin (2) is provided with a mixing mechanism (5), and the bottom of the fixed frame one (1) is provided with a movable filling mechanism (6). The movable filling mechanism (6) comprises a moving assembly (61) and a filling assembly (62), and the filling assembly (62) is arranged at the right side of the moving assembly (61). The moving assembly (61) comprises a sliding frame (611), the sliding frame (611) is fixedly connected at the bottom of the fixed frame, a fixed frame two (612) is fixedly connected outside the sliding frame (611), a motor one (613) is fixedly connected at the left side of the fixed frame two (612), a trapezoidal screw one (614) is fixedly connected at the output end of the motor one (613), a threaded sleeve (615) is threadedly connected outside the trapezoidal screw one (614), and a moving table (616) is fixedly connected at the right side of the threaded sleeve (615).

2. The raw material filling device for nano-thermal plate forming according to claim 1, characterized in that: Grooves are formed at the corresponding positions of the sliding frame (611) and the moving table (616), and the moving table (616) is slidingly connected in the grooves.

3. The raw material filling device for nano-thermal plate forming according to claim 1, characterized in that: The filling assembly (62) comprises a servo motor (621), the servo motor (621) is fixedly connected at the top of the moving table (616), a trapezoidal screw two (622) is fixedly connected at the output end of the servo motor (621), a lifting frame (624) is threadedly connected outside the trapezoidal screw two (622), a sliding frame (623) is fixedly connected at the top of the lifting frame (624), a scraper (6211) is fixedly connected at the bottom of the lifting frame (624), a sliding rod frame (625) is fixedly connected at the bottom of the moving table (616), a sliding rail (626) is slidingly connected outside the sliding rod frame (625), an electric push rod (627) is fixedly connected at the bottom of the moving table (616), a filling cylinder (628) is fixedly connected at the output end of the electric push rod (627), a filling sleeve (629) is slidingly connected outside the filling cylinder (628), a baffle (6210) is rotatably connected at the bottom of the filling sleeve (629), and a vibration machine (6212) is fixedly connected at the back of the filling sleeve (629).

4. The raw material filling device for nano-thermal plate forming according to claim 3, characterized in that: The lifting frame (624) is fixedly connected at the bottom of the sliding rail (626), and the bottom of the baffle (6210) is in contact with the bottom of the lifting frame (624).

5. The raw material filling device for nano-thermal plate forming according to claim 3, characterized in that: Grooves are formed at the corresponding positions of the filling sleeve (629) and the sliding frame (623), and the filling sleeve (629) is slidingly connected outside the sliding frame (623).

6. The raw material filling device for nano-thermal plate forming according to claim 1, characterized in that: The mixing mechanism (5) comprises a connecting frame (51), the connecting frame (51) is fixedly connected at the top of the mixing bin (2), a motor two (52) is fixedly connected at the top of the connecting frame (51), a gear one (53) is fixedly connected at the output end of the motor two (52), a gear two (54) is engaged at the back of the gear one (53), and a stirring frame (55) is fixedly connected at the bottom of the gear two (54).

7. The raw material filling device for nano-thermal plate forming according to claim 6, characterized in that: The gear wheel two (54) is rotationally connected in the connecting frame (51), and the stirring frame (55) is rotationally connected in the mixing bin (2).

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