Rubber mixing and kneading machine with lifting and dumping functions

Abstract

The utility model belongs to rubber product technical field especially has a kind of rubber mixing stirrer with lifting and pouring function, including stirring bucket, the top of stirring bucket is fixedly installed with sealing cover, the top of sealing cover is equipped with feed inlet, the top of sealing cover is equipped with discharge port, the bottom of sealing cover is fixedly installed with fixed box.Stirring machine ensures rubber raw material even heating by built-in heating layer, can significantly improve mixing efficiency and material compatibility, lifting and pouring mechanism utilizes gear-rack strip-crowding wheel linkage system, is driven by double motor cooperation, realizes the accurate overturning of stirring bucket Pouring, can effectively avoid the scald risk caused by artificial spading, the stable base of support column and movable shaft cooperation engages transmission structure, so that equipment keeps steady and does not shake in the process of lifting, can effectively prevent material splashing, integrated temperature control and mechanical pouring function greatly shorten production cycle.

Description

Technical Field

[0001] This utility model belongs to the field of rubber product technology, specifically relating to a rubber mixing and stirring machine with lifting and pouring functions. Background Technology

[0002] Rubber products refer to the activities of producing various rubber products using natural and synthetic rubber as raw materials, and also include rubber products produced from recycled waste rubber. The output of synthetic rubber has far exceeded that of natural rubber, with styrene-butadiene rubber (SBR) having the largest output. Mixing is an essential step in the rubber product manufacturing process.

[0003] Existing mixing equipment suffers from poor mixing effects. Uneven temperature leads to significant differences in material heat distribution, which can easily cause localized scorching, resulting in increased waste and unstable performance. The low unloading efficiency and separate power design force operators to manually move heavy mixing devices (such as pots) out of the equipment for unloading. This not only consumes physical strength and increases manpower input, but the repetitive moving, unloading, and resetting operations are also time-consuming and labor-intensive, significantly reducing the overall efficiency of the unloading process. The problem addressed by this device is how to ensure a uniform and stable mixing temperature while enabling rapid unloading. Utility Model Content

[0004] To address the problems mentioned in the background art, this utility model provides a rubber mixing mixer with lifting and unloading functions, which solves the problem of how to quickly unload materials while ensuring uniform and stable mixing temperature.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a rubber mixing mixer with lifting and pouring function, comprising a mixing tank, a sealing cover fixedly installed on the top of the mixing tank, a feed inlet on the top of the sealing cover, a discharge outlet on the top of the sealing cover, a fixed box fixedly installed at the bottom of the sealing cover, a first motor fixedly installed inside the fixed box, and a rotating rod fixedly installed on the first motor via a transmission shaft at its output end, a fixing ring fixedly installed on the surface of the mixing tank, fixing frames fixedly installed on both sides of the fixing ring, first connecting plates fixedly installed on both sides of the fixing frames, a rotating shaft fixedly installed on the surface of the first connecting plates, a second connecting plate fixedly installed at one end of the rotating shaft, and a connecting frame fixedly installed on the left side of the second connecting plate. The mixing tank has a bottom plate at the bottom, a support column fixedly installed on the top of the bottom plate, a second support plate fixedly installed on the top of the support column, a first movable shaft rotatably installed on both sides of the second support plate, gears fixedly installed on both sides of the first movable shaft, a rack belt fixedly installed on the surface of the connecting frame, a connecting block fixedly installed at one end of the rack belt and meshing with the gear, a connecting belt fixedly installed at the bottom of the connecting block, a second protective shell fixedly installed on the top of the bottom plate, a second motor fixedly installed inside the second protective shell, a gathering wheel fixedly installed on the second motor through a transmission shaft at the output end, a second movable shaft fixedly installed on the back of the gathering wheel, a first support plate rotatably connected at one end of the second movable shaft, and the gathering wheel fixedly connected to the connecting belt.

[0006] Preferably, a first sealing plug is movably installed inside the feed inlet, a first handle is installed on the top of the first sealing plug, and first screws are screwed on both sides of the first handle.

[0007] Preferably, a second sealing plug is installed inside the discharge port, a second handle is installed on the top of the second sealing plug, and second screws are screwed on both sides of the second handle.

[0008] Preferably, blades are fixedly installed on both sides of the rotating rod, and the number of blades is four.

[0009] Preferably, a heating layer is fixedly installed inside the mixing tank, and an inner tank is fixedly installed inside the heating layer.

[0010] Preferably, the surface of the support column is provided with a groove, a first fixing plate is movably installed inside the groove, and a second fixing plate is fixedly installed on both sides of the first fixing plate.

[0011] Preferably, a first protective shell is fixedly installed on the right side of the second connecting plate, and a third motor is fixedly installed inside the first protective shell. The third motor is connected to the rotating shaft through the transmission shaft at the output end.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] The mixer ensures uniform heating of rubber raw materials through its built-in heating layer, which can significantly improve mixing efficiency and material compatibility. The lifting and unloading mechanism utilizes a gear-rack belt-coil wheel linkage system, driven by dual motors, to achieve precise tilting and unloading of the mixing drum. This effectively avoids the risk of burns caused by manual material handling. The stable base formed by the support column and the movable shaft, combined with the meshing transmission structure, keeps the equipment stable and undisturbed during lifting, effectively preventing material spillage. The integrated temperature control and mechanical unloading functions significantly shorten the production cycle. Attached Figure Description

[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0015] Figure 1 This is a first three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a second three-dimensional structural diagram of the present invention;

[0017] Figure 3 This is a first internal sectional view of the mixing tank of this utility model;

[0018] Figure 4 This is a third perspective view of the present invention;

[0019] Figure 5 This is a second internal sectional view of the mixing tank of this utility model.

[0020] In the diagram: 1. Mixing tank; 2. First protective shell; 3. Rotating shaft; 4. Base plate; 5. Connecting frame; 6. First sealing plug; 7. First handle; 8. Sealing cover; 9. Support column; 10. Connecting belt; 11. First support plate; 12. Gear wheel; 13. Connecting block; 14. Gear; 15. First screw; 16. Rack belt; 17. Second protective shell; 18. Blade; 19. Inner tank; 20. First fixing plate; 21. Heating layer; 22. Rotating rod; 23. Second handle; 24. Second sealing plug; 25. Second support plate; 26. First movable shaft; 27. Fixing ring; 28. First connecting plate; 29. ​​Fixing frame; 30. First motor; 31. Fixing box; 32. Second connecting plate; 33. Second fixing plate; 34. Second screw. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-5 This utility model provides the following technical solution: a rubber mixing mixer with lifting and pouring function, including a mixing tank 1, a sealing cover 8 fixedly installed on the top of the mixing tank 1, a feed inlet and a discharge outlet on the top of the sealing cover 8, a fixed box 31 fixedly installed on the bottom of the sealing cover 8, a first motor 30 fixedly installed inside the fixed box 31, and a rotating rod 22 fixedly installed on the first motor 30 through a transmission shaft at the output end, a fixing ring 27 fixedly installed on the surface of the mixing tank 1, fixing frames 29 fixedly installed on both sides of the fixing ring 27, a first connecting plate 28 fixedly installed on both sides of the fixing frame 29, a rotating shaft 3 fixedly installed on the surface of the first connecting plate 28, a second connecting plate 32 fixedly installed at one end of the rotating shaft 3, a connecting frame 5 fixedly installed on the left side of the second connecting plate 32, and the bottom of the mixing tank 1... A base plate 4 is provided, a support column 9 is fixedly installed on the top of the base plate 4, a second support plate 25 is fixedly installed on the top of the support column 9, a first movable shaft 26 is rotatably installed on both sides of the second support plate 25, gears 14 are fixedly installed on both sides of the first movable shaft 26, a rack belt 16 is fixedly installed on the surface of the connecting frame 5, a connecting block 13 is fixedly installed at one end of the rack belt 16 and the rack belt 16 meshes with the gear 14, a connecting belt 10 is fixedly installed at the bottom of the connecting block 13, a second protective shell 17 is fixedly installed on the top of the base plate 4, a second motor is fixedly installed inside the second protective shell 17, a gathering wheel 12 is fixedly installed on the second motor through the transmission shaft at the output end, a second movable shaft is fixedly installed on the back of the gathering wheel 12, a first support plate 11 is rotatably connected to one end of the second movable shaft, and the gathering wheel 12 is fixedly connected to the connecting belt 10.

[0023] Working principle: A heating layer 21 is fixedly installed inside the mixing tank 1. An inner tank 19 is fixedly installed inside the heating layer 21. This jacketed heat exchange structure (inner tank 19 + heating layer 21) greatly reduces the temperature gradient, allowing for direct heat transfer and faster heating. A sealing cover 8 is installed on the top of the mixing tank 1. The sealing cover 8 has an inlet and an outlet. A first sealing plug 6 and a second sealing plug are movably installed inside the inlet and outlet, respectively. A first handle 7 is installed on the top of the first sealing plug 6, and first screws 15 are spirally installed on both sides of the first handle 7. A second handle 23 is installed on the top of the second sealing plug 24, and second screws 34 are spirally installed on both sides of the second handle 23. The sealing plugs effectively prevent dust leakage during mixing. To prevent heat loss and splashing of high-temperature raw materials, a fixed box 31 is installed at the bottom of the sealing cover 8. A first motor 30 is installed inside the fixed box 31. A rotating rod 22 is mounted on the first motor 30 via a drive shaft at its output end. Four blades 18 are fixedly mounted on both sides of the rotating rod 22, employing a symmetrical four-blade design. This enhances shear force while driving the raw materials to flow axially and radially in a coordinated manner, ensuring no mixing blind spots. A fixing ring 27 is fixedly mounted on the surface of the mixing tank 1. Fixing frames 29 are fixedly mounted on both sides of the fixing ring 27. First connecting plates 28 are mounted on both sides of the fixing frames 29. A rotating shaft 3 is mounted on the first connecting plate 28. A second connecting plate 32 is mounted on one end of the rotating shaft 3. A first protective shell 2 is mounted on the right side of the second connecting plate 32. A third motor is fixedly installed inside the protective shell 2. The third motor is connected to the rotating shaft 3 via a transmission shaft at its output end. By adjusting the speed and direction of the third motor, the tilting angle of the mixing tank 1 can be precisely controlled, thereby adapting to the flow characteristics of materials with different viscosities and reducing residual material in the tank. A connecting frame 5 is fixedly installed on the left side of the second connecting plate 32. A bottom plate 4 is provided at the bottom of the mixing tank 1. A support column 9 is fixedly installed on the top of the bottom plate 4. A groove is opened on the surface of the support column 9. A first fixed plate 20 is movably installed inside the groove. Second fixed plates 33 are installed on both sides of the first fixed plate 20. A second support plate 25 is installed on the top of the support column 9. A first movable shaft 26 is rotatably installed on the second support plate 25. Gears 14 are installed on both sides of the first movable shaft 26. A rack belt 16 is fixedly mounted on the surface of the connecting frame 5. A connecting block 13 is fixedly mounted on one end of the rack belt 16. The rack belt 16 meshes with a gear 14. A connecting belt 10 is fixedly mounted on the bottom of the connecting block 13. A second protective shell 17 is fixedly mounted on the top of the base plate 4. A second motor is fixedly mounted inside the second protective shell 17. A gathering wheel 12 is fixedly mounted on the output end of the second motor through a transmission shaft. A second movable shaft is fixedly mounted on the back of the gathering wheel 12. One end of the second movable shaft is rotatably connected to a first support plate 11. The gathering wheel 12 and the connecting belt 10 are fixedly connected. The bidirectional constraint between the sliding groove and the fixed plate eliminates lifting offset. The meshing of the gear 14 and the rack belt 16 enables precise lifting. The fully enclosed motor drive can effectively reduce the failure rate.All electrical equipment in this device is powered by an external power source.

[0024] In one aspect of this embodiment, a first sealing plug 6 is installed inside the feed inlet, a first handle 7 is installed on the top of the first sealing plug 6, and first screws 15 are spirally installed on both sides of the first handle 7. The first sealing plug 6 can ensure that dust does not leak out during feeding, maintain a clean working environment and prevent heat loss. A second sealing plug 24 is installed inside the discharge outlet, a second handle 23 is installed on the top of the second sealing plug 24, and second screws 34 are spirally installed on both sides of the second handle 23. The second sealing plug 24 realizes rapid opening and closing control and can completely isolate air from entering during the stirring stage, thereby preventing rubber oxidation.

[0025] In one aspect of this embodiment, four blades 18 are fixedly installed on both sides of the rotating rod 22. The four symmetrically distributed blades 18 enhance the shear force, enabling the high-viscosity rubber raw material to be mixed synchronously in the radial and axial directions, eliminating dead corners. A heating layer 21 is fixedly installed inside the mixing tank 1. An electric heating tube is installed inside the heating layer 21, and the electric heating tube heats it by current. An inner tank 19 is fixedly installed on the inner wall of the heating layer 21. The structure formed by the independent inner tank 19 and the outer heating layer 21 can shorten the heating time and prevent the rubber from overheating and scorching locally.

[0026] In one aspect of this embodiment, a groove is provided on the surface of the support column 9, and a first fixing plate 20 is movably installed inside the groove. Second fixing plates 33 are fixedly installed on both sides of the first fixing plate 20. The groove, in conjunction with the movable first fixing plate 20, provides axial guidance and lateral limiting for the lifting process, eliminating the risk of barrel swaying. A first protective shell 2 is fixedly installed on the right side of the second connecting plate 32. A third motor is installed inside the first protective shell 2, and the third motor is connected to the rotating shaft 3 through the transmission shaft at the output end. The motor is independently encapsulated in the first protective shell 2, so only a single module needs to be disassembled in case of failure, greatly reducing downtime for maintenance.

[0027] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A rubber mixing machine with a lifting and dumping function, comprising a mixing drum (1), characterized in that: The top of the stirring barrel (1) is fixedly installed with a sealing cover (8), the top of the sealing cover (8) is provided with an inlet, the top of the sealing cover (8) is provided with an outlet, the bottom of the sealing cover (8) is fixedly installed with a fixed box (31), the inside of the fixed box (31) is fixedly installed with a first motor (30), and the first motor (30) is fixedly installed with a rotating rod (22) through the transmission shaft at the output end, the surface of the stirring barrel (1) is fixedly installed with a fixed ring (27), the both sides of the fixed ring (27) are fixedly installed with a fixed frame (29), the both sides of the fixed frame (29) are fixedly installed with a first connecting plate (28), the surface of the first connecting plate (28) is fixedly installed with a rotating shaft (3), one end of the rotating shaft (3) is fixedly installed with a second connecting plate (32), the left side of the second connecting plate (32) is fixedly installed with a connecting frame (5), the bottom of the stirring barrel (1) is provided with a bottom plate (4), the top of the bottom plate (4) is fixedly installed with a support column (9), the top of the support column (9) is fixedly installed with a second support plate (25), the both sides of the second support plate (25) are rotatably installed with a first movable shaft (26), the both sides of the first movable shaft (26) are fixedly installed with a gear (14), the surface of the connecting frame (5) is fixedly installed with a rack belt (16), one end of the rack belt (16) is fixedly installed with a connecting block (13), and the rack belt (16) is engaged with the gear (14), the bottom of the connecting block (13) is fixedly installed with a connecting belt (10), the top of the bottom plate (4) is fixedly installed with a second protective shell (17), the inside of the second protective shell (17) is fixedly installed with a second motor, the second motor is fixedly installed with a collecting wheel (12) through the transmission shaft at the output end, the back of the collecting wheel (12) is fixedly installed with a second movable shaft, one end of the second movable shaft is rotatably connected with a first support plate (11), and the collecting wheel (12) is fixedly connected with the connecting belt (10).

2. The rubber mixing machine with the function of lifting and pouring according to claim 1, characterized in that: The inside of the inlet is movably installed with a first sealing plug (6), the top of the first sealing plug (6) is installed with a first handle (7), and the both sides of the first handle (7) are spirally installed with a first screw (15).

3. The rubber mixing machine with the function of lifting and pouring according to claim 1, characterized in that: The inside of the outlet is installed with a second sealing plug (24), the top of the second sealing plug (24) is installed with a second handle (23), and the both sides of the second handle (23) are spirally installed with a second screw (34).

4. The rubber mixing machine with the function of lifting and pouring according to claim 1, characterized in that: The both sides of the rotating rod (22) are fixedly installed with blades (18), and the number of the blades (18) is four.

5. The rubber mixing machine with the function of lifting and pouring according to claim 1, characterized in that: The inside of the stirring barrel (1) is fixedly installed with a heating layer (21), the inside of the heating layer is fixedly installed with an electric heating tube, and the inner wall of the heating layer (21) is fixedly installed with an inner layer barrel (19).

6. The rubber mixing machine with the function of lifting and pouring according to claim 1, characterized in that: The surface of the support column (9) is provided with a sliding groove, the inside of the sliding groove is movably installed with a first fixed plate (20), and the both sides of the first fixed plate (20) are fixedly installed with a second fixed plate (33).

7. The rubber mixing machine with the function of lifting and pouring according to claim 1, characterized in that: The right side of the second connecting plate (32) is fixedly provided with a first protective shell (2), the inside of the first protective shell (2) is fixedly provided with a third motor, and the third motor is in transmission connection with the rotating shaft (3) through the transmission shaft of the output end.

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