A flavor master batch mixing apparatus
By adopting a multi-component product tank independent design and a compound motion mode in the flavor masterbatch mixing equipment, the problem of flavor cross-contamination between different flavor masterbatches has been solved, enabling the production of high-quality and diversified masterbatches and ensuring product quality and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- POLYONE SHANGHAI CHINA
- Filing Date
- 2025-07-10
- Publication Date
- 2026-07-07
AI Technical Summary
Existing masterbatch mixing devices cannot independently process different flavor profiles, leading to cross-contamination of flavors. Furthermore, the finished product transfer process is prone to secondary contamination, affecting the stability of product quality.
Design a flavor masterbatch mixing device that uses multiple finished product barrels to independently hold different flavor masterbatches. A motor drives a rotating shaft and gear meshing to achieve compound motion. Combined with the motor driving the placement barrel to rotate, it ensures that each flavor masterbatch is mixed in an independent barrel. The compound motion mode enhances the mixing effect.
It eliminates the problem of cross-contamination of flavors, improves product quality, meets diverse needs, reduces the risk of secondary contamination, shortens mixing time, improves production efficiency, and ensures mixing uniformity and product stability.
Smart Images

Figure CN224465013U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flavor masterbatch production technology, specifically a flavor masterbatch mixing device. Background Technology
[0002] Fragrance masterbatch is a functional plastic masterbatch that combines fragrances (such as perfumes and plant essential oils) with a thermoplastic resin matrix and is made by using microencapsulation or nano-dispersion technology to give plastic products a long-lasting fragrance.
[0003] Currently, most existing masterbatch mixing devices use a single container or a mixing space that is not completely isolated, which cannot achieve independent processing of different flavor masterbatches. The residual fragrance odors can easily interfere with each other during the mixing process, leading to cross-contamination of the final product and seriously affecting the quality of the flavor masterbatch. In addition, the frequent transfer of finished products increases the chance of contact with the outside world, which can easily cause secondary pollution and make it difficult to guarantee the stability of product quality. This fails to meet the market's demand for diversified and high-quality flavor masterbatches. In view of this, we propose a flavor masterbatch mixing device. Utility Model Content
[0004] The main objective of this invention is to provide a flavor masterbatch mixing device that can solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model proposes a flavor masterbatch mixing device, comprising a frame, a placement tank within the frame, and a mixing device within the placement tank, the mixing device comprising:
[0006] Motor 2, the output end of which is connected to a rotating shaft, the rotating shaft passing through disk 1 and disk 2 and being fixedly connected to disk 1 and disk 2, disk 1 having a circular groove;
[0007] A rotating barrel 1 is rotatably connected to a circular groove. A rotating shaft is connected to the outer wall of the rotating barrel 1. The rotating shaft passes through a disc body 2 and is rotatably connected to the disc body 2. A gear is connected to the end of the rotating shaft.
[0008] A toothed disc, which is connected to the inner wall of the container.
[0009] Preferably, the rotating drum one contains a finished product drum, and the rotating drum two is located directly above the finished product drum.
[0010] Preferably, the placement bucket is penetrated by a threaded rod and threadedly connected to the threaded rod, and a pressing plate is rotatably connected to the lower end of the threaded rod, and the pressing plate is rotatably connected to the rotating bucket.
[0011] Preferably, a horizontal plate is connected to the outer wall of the frame, and a motor is connected to the outer wall of the horizontal plate.
[0012] Preferably, one output end of the motor is connected to a shaft, and the end of the shaft is connected to the outer wall of the container by bolts.
[0013] Preferably, the placement bucket is hinged to a door, and the outer wall of the placement bucket and the door are respectively connected to a locking block one and a locking block two, which are locked together by bolts and nuts.
[0014] Preferably, a telescopic rod is provided between the pressing plate and the plate body.
[0015] This invention provides a fragrance masterbatch mixing device. It has the following beneficial effects:
[0016] (1) The flavor masterbatch mixing equipment adopts a design of multiple finished product barrels to independently hold different flavor masterbatches. Compared with traditional mixing devices, it eliminates the problem of cross-contamination caused by residual fragrance from the source. Different flavor masterbatches complete the mixing process in their own independent finished product barrels, ensuring that the unique aroma of each flavor masterbatch is not disturbed, which greatly improves product quality and meets the market demand for diversified and high-quality flavor masterbatches. Moreover, qualified masterbatches can be shipped directly from the finished product barrels, reducing the risk of secondary pollution that may be caused by the transfer process, and further ensuring product quality.
[0017] (2) The flavor masterbatch mixing equipment uses a second motor to drive the rotating shaft to rotate the first and second discs, causing the finished product barrel to make a circular motion. At the same time, the meshing of gears and gear discs drives the rotating barrel to rotate, allowing the finished product barrel to rotate under pressure and friction. This compound motion mode greatly enhances the mixing effect of masterbatch and flavor. In addition, the design of the first motor driving the placement barrel to flip further improves the uniformity of mixing. The synergistic effect of multiple mixing methods effectively shortens the mixing time and improves production efficiency. Furthermore, by setting a fixed mixing time and operation cycle, combined with a strict quality inspection process, it ensures that the masterbatch fully absorbs the flavor and guarantees the stability of the product mixing quality. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;
[0020] Figure 2 This is a schematic diagram of the internal structure of the container of this utility model;
[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of this utility model. Figure 1 ;
[0022] Figure 4 This is a schematic diagram of the three-dimensional structure of this utility model. Figure 2 ;
[0023] Figure 5 This is a three-dimensional structural diagram of the pressing disc of this utility model;
[0024] Figure 6 This utility model Figure 1 Schematic diagram of structure A in the middle.
[0025] Explanation of icon numbers:
[0026] 1. Frame; 11. Horizontal plate; 12. Motor 1; 13. Shaft; 2. Placement bucket; 21. Door; 22. Locking block 1; 23. Locking block 2; 30. Motor 2; 31. Rotating shaft; 32. Disc 1; 321. Circular groove; 33. Disc 2; 34. Rotating bucket 1; 341. Rotating shaft; 342. Gear; 35. Gear plate; 36. Pressing plate; 361. Rotating bucket 2; 37. Threaded rod; 38. Telescopic rod; 39. Finished bucket.
[0027] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Please see Figures 1-6 This utility model proposes a flavor masterbatch mixing device, including a frame 1, a placement tank 2 inside the frame 1, a door 21 hinged to the placement tank 2, a locking block 22 and a locking block 23 respectively connected to the outer wall of the placement tank 2 and the door 21, and the two are locked by bolts and nuts, and a mixing device is provided inside the placement tank 2.
[0030] In this embodiment of the present invention, in order to mix the masterbatch in the finished product barrel 39, the mixing device specifically includes a second motor 30. The second motor 30 is an energy storage motor, which does not need to be continuously plugged in. The energy storage element is used to power the motor. This is the prior art, so it will not be described in detail in the specification. The output end of the second motor 30 is connected to a rotating shaft 31. The rotating shaft 31 passes through the first disc 32 and the second disc 33 and is fixedly connected to the first disc 32 and the second disc 33. The first disc 32 has a circular groove 321. The first rotating barrel 34 is rotatably connected to the circular groove 321. The outer wall of the first rotating barrel 34 is connected to a rotating shaft 341. The rotating shaft 341 passes through the second disc 33 and is rotatably connected to the second disc 33. The end of the rotating shaft 341 is connected to a gear 342. The gear plate 35 is connected to the inner wall of the placement barrel 2.
[0031] Furthermore, the rotating barrel 34 contains a finished product barrel 39, and a rotating barrel 361 is located directly above the finished product barrel 39. The placement barrel 2 is penetrated by a threaded rod 37 and is threadedly connected to the threaded rod 37. A pressing plate 36 is rotatably connected to the lower end of the threaded rod 37. A telescopic rod 38 is provided between the pressing plate 36 and the plate body 32. The pressing plate 36 is rotatably connected to the rotating barrel 361.
[0032] Furthermore, a horizontal plate 11 is connected to the outer wall of the frame 1, a motor 12 is connected to the outer wall of the horizontal plate 11, a shaft 13 is connected to the output end of the motor 12, and the end of the shaft 13 is connected to the outer wall of the placement bucket 2 by bolts.
[0033] In this invention, multiple clean finished product containers 39 are prepared first. Quantitative amounts of masterbatch and flavoring are poured into the containers sequentially and sealed. Multiple finished product containers 39 can simultaneously process different flavor masterbatches, avoiding cross-contamination issues caused by residual flavor in traditional mixing devices. Qualified masterbatches can be shipped directly from the finished product containers 39. Next, the finished product container 39 is placed into rotating container 34. The threaded rod 37 is rotated to cause the pressing plate 36 to drive rotating container 361 downwards, fixing the top of the finished product container 39. After closing the door 21 and tightening it with bolts and nuts, motor 30 is started. The rotating shaft 31 drives the first plate 32 and the second plate 33 to rotate, causing the finished product container 39 to perform circular motion. Simultaneously, gear 342 meshes with the gear plate 35, driving rotating container 34 to rotate, allowing the finished product container 39 to rotate under pressure and friction, thus enhancing the mixing effect.
[0034] Then, start motor 12, which drives the placement barrel 2 to rotate via shaft 13, further improving the mixing uniformity. Set the mixing time to 6 minutes, operate once a day for three consecutive days, and finally open the barrel for inspection. If QC determines that the masterbatch has fully absorbed the fragrance, it can be shipped; if it is not qualified, repeat the rotation and mixing process until it is qualified.
[0035] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.
Claims
1. A flavor masterbatch mixing device, comprising a frame (1), wherein a placement tank (2) is provided within the frame (1), and a mixing device is provided within the placement tank (2), characterized in that: The mixing device includes: Motor 2 (30), the output end of which is connected to a rotating shaft (31), the rotating shaft (31) passes through disk 1 (32) and disk 2 (33) and is fixedly connected to disk 1 (32) and disk 2 (33), and disk 1 (32) has a circular groove (321); Rotating barrel one (34), the rotating barrel one (34) is rotatably connected to the circular groove (321), the outer wall of the rotating barrel one (34) is connected to a rotating shaft (341), the rotating shaft (341) passes through the disc body two (33) and is rotatably connected to the disc body two (33), and a gear (342) is connected to the end of the rotating shaft (341); The toothed disc (35) is connected to the inner wall of the placement bucket (2).
2. The flavor masterbatch mixing equipment according to claim 1, characterized in that: The rotating barrel one (34) contains a finished product barrel (39), and a rotating barrel two (361) is located directly above the finished product barrel (39).
3. The flavor masterbatch mixing equipment according to claim 2, characterized in that: The placement bucket (2) is penetrated by a threaded rod (37) and threadedly connected to the threaded rod (37). A pressing plate (36) is rotatably connected to the lower end of the threaded rod (37), and the pressing plate (36) is rotatably connected to the rotating bucket (361).
4. The flavor masterbatch mixing equipment according to claim 1, characterized in that: The frame (1) has a horizontal plate (11) connected to its outer wall, and a motor (12) is connected to the outer wall of the horizontal plate (11).
5. The flavor masterbatch mixing equipment according to claim 4, characterized in that: The output end of the motor (12) is connected to a shaft (13), and the end of the shaft (13) is connected to the outer wall of the placement bucket (2) by bolts.
6. The flavor masterbatch mixing equipment according to claim 1, characterized in that: The placement bucket (2) is hinged to a door (21). The outer walls of the placement bucket (2) and the door (21) are respectively connected to locking block one (22) and locking block two (23), and the two are locked by bolts and nuts.
7. The flavor masterbatch mixing equipment according to claim 3, characterized in that: A telescopic rod (38) is provided between the pressing plate (36) and the plate body (32).