Aerogel encapsulated dual station vacuum hot press
By automatically adjusting the product position using electric guide rails and adjustment plates, the problems of high labor intensity and positional deviation caused by manual adjustment in existing technologies are solved, achieving high-precision and efficient automated production of aerogel encapsulation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU SHUANGYU INTELLIGENT TECH CO LTD
- Filing Date
- 2025-08-07
- Publication Date
- 2026-07-07
AI Technical Summary
In existing dual-station vacuum hot presses for aerogel encapsulation, workers need to frequently adjust the position after the product is loaded, resulting in high labor intensity and positional deviations affecting processing quality.
The product position is automatically adjusted using electric guide rails and adjustment plates, combined with electric clamps and suction cups to achieve automatic positioning, reducing manual intervention.
It reduced the labor intensity of workers, improved processing accuracy and product yield, and optimized the automated production process.
Smart Images

Figure CN224465100U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of vacuum hot press technology, specifically to a dual-station vacuum hot press with aerogel encapsulation. Background Technology
[0002] A dual-station vacuum hot press is a vacuum hot press equipment with two independent working areas. By alternating or simultaneously performing hot pressing operations in a vacuum environment at two stations, it effectively improves production efficiency and has wide applications in many processing fields that require precise control of temperature and pressure, such as electronic component packaging and composite material preparation.
[0003] Existing dual-station vacuum hot presses typically employ a two-station cyclic operation mode. That is, when one station is in vacuum hot pressing processing, the other station can perform preparatory work such as product loading and preliminary positioning. After the previous station completes processing, continuous production is achieved through station switching. This working mode improves the utilization rate of the equipment to a certain extent.
[0004] However, in existing dual-station vacuum hot presses used for aerogel encapsulation, after the product is loaded, the position of the product often needs to be manually adjusted by the staff before subsequent processing can be carried out. This requires the staff to perform position adjustment operations in a timely and frequent manner, which greatly increases the workload of the staff. Moreover, once the product position is deviated, it will directly affect the processing quality of aerogel encapsulation, resulting in a decrease in product yield. Utility Model Content
[0005] The purpose of this invention is to provide a dual-station vacuum hot press for aerogel encapsulation, in order to solve the problems in the existing technology.
[0006] After the product is loaded, the staff often need to manually adjust the position of the product before subsequent processing can be carried out. This requires the staff to perform position adjustment operations in a timely and frequent manner. Once the product position deviates, it will directly affect the technical problem of aerogel encapsulation processing quality.
[0007] The technical problem to be solved by this utility model can be achieved through the following technical solution:
[0008] A dual-station vacuum hot press for aerogel encapsulation includes a dual-station vacuum hot press body; a hot press is fixedly connected to the top of the dual-station vacuum hot press body; a first processing slide plate is slidably connected to the top of the dual-station vacuum hot press body; a second processing slide plate is slidably connected to one side of the first processing slide plate at the top of the dual-station vacuum hot press body; a workpiece is disposed at the top of the first processing slide plate; a groove is formed inside the first processing slide plate; an electric guide rail is disposed inside the groove; a cylinder is slidably connected to the electric guide rail; an adjustment plate is fixedly connected to the top of the cylinder, and the adjustment plate is disposed on one side of the workpiece.
[0009] As a further embodiment of this utility model: a first conveyor belt is provided on the side end of the dual-station vacuum hot press body; a second conveyor belt is provided on the side end of the first conveyor belt; an electric slide rail is fixedly connected to the top of the dual-station vacuum hot press body; an electric push rod is fixedly connected to the bottom end of the electric slide rail; an electric clamp is fixedly connected to the bottom end of the electric push rod; and the bottom clamping plate of the electric clamp is located above the workpiece.
[0010] As a further embodiment of this utility model: a motor is fixedly connected inside the electric clamp; a fan blade is fixedly connected to the output end of the motor, and the fan blade is located on the side close to the clamping plate.
[0011] As a further embodiment of this utility model: an air pump is fixedly connected to the side end of the clamping plate; a telescopic tube is fixedly connected to the bottom end of the air pump; and a suction cup is fixedly connected to the bottom end of the telescopic tube.
[0012] The beneficial effects of this utility model are as follows: By setting an electric guide rail, when the workpiece is placed on the No. 1 processing slide, the position can be automatically adjusted by the mechanical action of the adjustment plate without the need for manual intervention. This not only significantly reduces the labor intensity of the workers and avoids the time-consuming problem caused by frequent manual adjustments, but also accurately controls the position of the workpiece, effectively solving the impact of position deviation on the processing quality of the workpiece, improving the accuracy and product yield of aerogel encapsulation processing, and optimizing the automated production process of the dual-station vacuum hot press. Attached Figure Description
[0013] The present invention will be further described below with reference to the accompanying drawings.
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the electric clamp structure in this utility model;
[0016] Figure 3 This is a utility model Figure 1 Enlarged view of point A in the middle;
[0017] In the diagram: 1. Dual-station vacuum hot press body; 2. Hot press; 3. Conveyor belt No. 1; 4. Conveyor belt No. 2; 5. Processing slide plate No. 1; 6. Electric slide rail; 7. Electric push rod; 8. Electric clamp; 9. Clamping plate; 10. Processed part; 11. Slide groove; 12. Adjusting plate; 13. Motor; 14. Fan blade; 16. Air pump; 17. Telescopic pipe; 18. Suction cup; 19. Processing slide plate No. 2. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0019] like Figures 1-3 As shown, a dual-station vacuum hot press for aerogel encapsulation includes a dual-station vacuum hot press body 1; a hot press 2 is fixedly connected to the top of the dual-station vacuum hot press body 1; a first processing slide plate 5 is slidably connected to the top of the dual-station vacuum hot press body 1; a second processing slide plate 19 is slidably connected to one side of the first processing slide plate 5 at the top of the dual-station vacuum hot press body 1; a workpiece 10 is provided at the top of the first processing slide plate 5; a sliding groove 11 is provided inside the first processing slide plate 5; an electric guide rail is provided inside the sliding groove 11; a cylinder is slidably connected to the electric guide rail; an adjustment plate 12 is fixedly connected to the top of the cylinder and is located on one side of the workpiece 10.
[0020] After the workpiece 10 is placed on the first processing slide 5 and the second processing slide 19, the first processing slide 5 enters the hot press 2 for processing and then exits. Then the second processing slide 19 enters the hot press 2 for further processing, and this process is repeated. After the workpiece 10 is placed on the first processing slide 5, the cylinder slides via the electric guide rail inside the slide groove 11, causing the adjusting plate 12 to slide as well. The adjusting plate 12 pushes the workpiece 10, adjusting its position to ensure it is in the designated location without manual adjustment. After the first processing slide 5 enters the hot press 2, the air... The cylinder moves the adjusting plate 12 into the slide groove 11 to prevent the adjusting plate 12 from affecting the processing of the workpiece 10. By setting an electric guide rail, when the workpiece 10 is placed on the first processing slide plate 5, the position can be automatically adjusted by the mechanical action of the adjusting plate 12 without the need for manual intervention. This not only significantly reduces the labor intensity of the workers and avoids the time-consuming problem caused by frequent manual adjustments, but also accurately controls the position of the workpiece 10, effectively solving the impact of position deviation on the processing quality of the workpiece 10, improving the accuracy and product yield of aerogel encapsulation processing, and optimizing the automated production process of the dual-station vacuum hot press body 1.
[0021] The dual-station vacuum hot press body 1 is provided with a first conveyor belt 3 at one side end; the first conveyor belt 3 is provided with a second conveyor belt 4 at one side end; an electric slide rail 6 is fixedly connected to the top of the dual-station vacuum hot press body 1; an electric push rod 7 is fixedly connected to the bottom end of the electric slide rail 6; an electric clamp 8 is fixedly connected to the bottom end of the electric push rod 7; the electric clamp 8 has a clamping plate 9 at its bottom end, which is located above the workpiece 10.
[0022] During operation, the workpiece 10 is conveyed to the side of the dual-station vacuum hot press body 1 via the first conveyor belt 3. After the electric push rod 7 is moved onto the first conveyor belt 3 via the electric slide rail 6, the electric push rod 7 moves the electric clamp 8 downward, which, together with the clamping plate 9, clamps and fixes the workpiece 10 on the first conveyor belt 3, so that the workpiece 10 is moved onto the first processing slide plate 5 and the second processing slide plate 19. The workpiece 10 does not need to be moved by the operator, which improves work efficiency. After the workpiece 10 is processed, it is moved onto the second conveyor belt 4 by the clamping plate 9 and the electric slide rail 6 for conveying.
[0023] The electric clamp 8 has a motor 13 fixedly connected inside; the output end of the motor 13 is fixedly connected to a fan blade 14, which is located on the side close to the clamping plate 9.
[0024] According to the product requirements, the workpiece 10 can be cooled. When the workpiece 10 is processed, the clamping plate 9 moves and the motor 13 makes the fan blade 14 rotate. The rotation of the fan blade 14 accelerates the airflow at the bottom of the electric clamp 8, which can cool the workpiece 10 on the clamping plate 9.
[0025] An air pump 16 is fixedly connected to the side end of the clamping plate 9; a telescopic tube 17 is fixedly connected to the bottom end of the air pump 16; and a suction cup 18 is fixedly connected to the bottom end of the telescopic tube 17.
[0026] Some workpieces 10 are made of thin material and are not convenient to be clamped and moved by clamping plates 9. The negative pressure generated by the air pump 16, together with the suction cup 18, continues to adsorb and fix the workpieces 10. It is moved with the electric slide rail 6 and electric clamp 8. The telescopic tube 17 can be extended and retracted. The extension and retraction of the telescopic tube 17 can accommodate workpieces 10 of different sizes.
[0027] The working principle of this utility model is as follows: During operation, the workpiece 10 is conveyed to the side end of the double-station vacuum hot press body 1 via the first conveyor belt 3. The electric push rod 7 moves onto the first conveyor belt 3 via the electric slide rail 6, causing the electric clamp 8 to move downwards. This, in conjunction with the clamping plate 9, clamps and fixes the workpiece 10 on the first conveyor belt 3, allowing it to move onto the first processing slide plate 5 and the second processing slide plate 19. This eliminates the need for manual movement of the workpiece 10, improving work efficiency. After processing, the workpiece 10 is moved by the clamping plate 9 and the electric slide rail 6 onto the second conveyor belt 4 for further transport. The workpiece 10 is then placed... After the workpiece 10 is placed on the first processing slide 5 and the second processing slide 19, the first processing slide 5 enters the hot press 2 for processing and then exits. Then the second processing slide 19 enters the hot press 2 for further processing, and this process is repeated. After the workpiece 10 is placed on the first processing slide 5, the cylinder slides via the electric guide rail inside the slide groove 11, causing the adjusting plate 12 to slide as well. The adjusting plate 12 pushes the workpiece 10, adjusting its position to ensure it is in the designated location without manual adjustment. After the first processing slide 5 enters the hot press 2, the cylinder... The entire plate 12 is moved into the slide 11 to prevent the adjusting plate 12 from affecting the processing of the workpiece 10. By setting up an electric guide rail, when the workpiece 10 is placed on the first processing slide plate 5, its position can be automatically adjusted by the mechanical action of the adjusting plate 12 without manual intervention. This not only significantly reduces the labor intensity of the workers and avoids the time-consuming problem caused by frequent manual adjustments, but also accurately controls the position of the workpiece 10, effectively solving the impact of position deviation on the processing quality of the workpiece 10, improving the accuracy and product yield of aerogel encapsulation processing, and optimizing the automated production flow of the dual-station vacuum hot press 1. According to the product requirements, the workpiece 10 can be cooled. After the workpiece 10 is processed, the clamping plate 9 moves it. At this time, the motor 13 makes the fan blade 14 rotate. The rotation of the fan blade 14 accelerates the airflow at the bottom of the electric clamp 8, which can cool the workpiece 10 on the clamping plate 9. Some workpieces 10 are made of thin material and are not convenient to be clamped and moved by the clamping plate 9. The vacuum pump 16 generates negative pressure and cooperates with the suction cup 18 to continue to adsorb and fix the workpiece 10. It moves in conjunction with the electric slide rail 6 and the electric clamp 8. The telescopic tube 17 can be extended and retracted. The extension and retraction of the telescopic tube 17 can accommodate workpieces 10 of different sizes.
[0028] The above description provides a detailed account of one embodiment of the present invention. However, this description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the claims of the present invention should still fall within the patent coverage of the present invention.
Claims
1. A dual-station vacuum hot press for aerogel encapsulation, characterized in that, The machine includes a dual-station vacuum hot press body (1); a hot press (2) is fixedly connected to the top of the dual-station vacuum hot press body (1); a first processing slide plate (5) is slidably connected to the top of the dual-station vacuum hot press body (1); a second processing slide plate (19) is slidably connected to one side of the first processing slide plate (5) at the top of the dual-station vacuum hot press body (1); a workpiece (10) is provided at the top of the first processing slide plate (5); a sliding groove (11) is provided inside the first processing slide plate (5); an electric guide rail is provided inside the sliding groove (11); a cylinder is slidably connected to the electric guide rail; an adjustment plate (12) is fixedly connected to the top of the cylinder and is located on one side of the workpiece (10).
2. The dual-station vacuum hot press for aerogel encapsulation according to claim 1, characterized in that, The side end of the dual-station vacuum hot press body (1) is provided with a first conveyor belt (3); the side end of the first conveyor belt (3) is provided with a second conveyor belt (4); the top end of the dual-station vacuum hot press body (1) is fixedly connected with an electric slide rail (6); the bottom end of the electric slide rail (6) is fixedly connected with an electric push rod (7); the bottom end of the electric push rod (7) is fixedly connected with an electric clamp (8); the bottom end of the electric clamp (8) has a clamping plate (9), which is located above the workpiece (10).
3. The aerogel-encapsulated dual-station vacuum hot press according to claim 2, characterized in that, The electric clamp (8) has a motor (13) fixedly connected inside; the output end of the motor (13) is fixedly connected to a fan blade (14), which is located on the side close to the clamping plate (9).
4. The dual-station vacuum hot press for aerogel encapsulation according to claim 2, characterized in that, A vacuum pump (16) is fixedly connected to the side end of the clamp (9); a telescopic tube (17) is fixedly connected to the bottom end of the vacuum pump (16); and a suction cup (18) is fixedly connected to the bottom end of the telescopic tube (17).