A mechanism for shaping an axial flow fan blade
By designing a shaping mechanism that uses a long and a short rod to clamp and magnetically fix the blades, the problem of blade deformation during the forming process of axial flow fan blades was solved, improving production efficiency and shaping accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZIBO MINGFENG PLASTICS CO LTD
- Filing Date
- 2025-07-07
- Publication Date
- 2026-07-07
AI Technical Summary
In the existing axial flow fan blade forming process, the blades are prone to deformation during natural cooling, and the shaping effect of the shaping device is poor, resulting in low production efficiency.
The device employs a fixed mechanism that combines moving and fixing components. It utilizes a long and short rod to perform multi-point vertical clamping, combined with magnetic attachments to maintain fixation. This adapts to different blade angles and enables rapid installation and positioning.
It improves the shaping accuracy and production efficiency of axial flow fan blades, reduces blade deformation, and simplifies the shaping process.
Smart Images

Figure CN224465252U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of axial flow fan blade manufacturing technology, specifically to a shaping mechanism for axial flow fan blades. Background Technology
[0002] Axial flow fan blades are generally molded in one piece using injection molding. A qualified axial flow fan blade is required to have blades on the same plane. However, since the existing molding process for axial flow fan blades generally involves natural cooling, it is difficult to ensure that the blades do not deform during the slow natural cooling process.
[0003] Chinese Patent No. CN218838431U discloses a shaping mechanism for axial flow fan blades, including a mounting plate and a shaping device. The shaping device is detachably mounted on the mounting plate, and multiple sets of shaping devices are arranged around the edge of the mounting plate. The shaping device includes a first shaping component, an adsorption component, and a second shaping component arranged sequentially. The adsorption component includes a suction cup for adsorbing the middle part of the axial flow fan blade. The top of the first shaping component is connected to the mounting plate, and the bottom of the first shaping component abuts against one end of the edge of the axial flow fan blade. The top of the second shaping component is connected to the mounting plate, and the bottom of the second shaping component abuts against the other end of the edge of the axial flow fan blade. The shaping mechanism for axial flow fan blades proposed in this technical solution helps to solve the technical problems of poor shaping effect and low production efficiency of existing axial flow fan blade shaping devices.
[0004] However, in the above technical solution, only the first and second shaping components are used to restrict the two ends of the axial flow fan blades, and the suction cups are used to fix the axial flow fan blades. However, when using this device, the suction cups need to be attached to the axial flow fan blades one by one. If a single suction cup is misaligned, the other suction cups will also need to be adjusted. Utility Model Content
[0005] The purpose of this invention is to address the problems existing in the background technology by proposing a shaping mechanism for axial flow fan blades.
[0006] The technical solution of this utility model is as follows: A shaping mechanism for an axial flow fan blade includes a mounting base with a movable disk slidably connected thereto; a shaping assembly including a movable component and a fixed component, the movable component being connected to the movable disk and the fixed component being connected to the mounting base; the movable component consists of a first mounting plate, a first adjusting bolt, and a movable rod, the first mounting plate being slidably connected to a receiving groove on the movable disk, one end of the first adjusting bolt passing through the movable disk and rotatably connected to the first mounting plate, and two parallel movable rods connected to the first mounting plate, one long and one short; the fixed component consists of a second mounting plate, a second adjusting bolt, and a fixed rod, the second mounting plate being slidably connected to a limiting groove on the mounting base, one end of the second adjusting bolt passing through the mounting base and rotatably connected to the second mounting plate, and two parallel fixed rods connected to the second mounting plate, the two movable rods being one short and one long; in the state of use, the movable component moves with the movable disk closer to the fixed component, and the two movable rods (one long and one short) on the movable component and the two fixed rods (one short and one long) on the fixed component work together to clamp and restrict the position of the axial flow fan blade at multiple points.
[0007] Preferably, the movable rod and the fixed rod have the same structure. The movable rod consists of a bolt part and a rod body part. The bolt part is threadedly connected to the first mounting plate, and the rod body part is connected to the other end of the bolt part.
[0008] Preferably, the receiving groove and the limiting groove have the same structure, and both the receiving groove and the limiting groove are connected with a plurality of symmetrically arranged limiting protrusions. The limiting protrusions in the receiving groove and the limiting groove are slidably connected to the notches opened on the first mounting plate and the second mounting plate, respectively.
[0009] Preferably, both the fixed rod and the movable rod are connected to a buffer pad at the end near the axial flow fan blade.
[0010] Preferably, the mounting base is connected to multiple guide rods, each of which is connected to a support ring. The movable disk is slidably connected to the guide rods, and the movable disk is detachably connected to the support rings.
[0011] Preferably, each support ring is connected to a first magnetic element, and the movable disk is connected to a second magnetic element corresponding to the first magnetic element, with the first magnetic element and the second magnetic element being magnetically connected.
[0012] Preferably, a positioning ring is connected to the mounting base, the top of the positioning ring has a guide groove, and the side wall of the positioning ring has multiple vent holes.
[0013] Preferably, the movable disk is provided with indicator marks, and the mounting base is provided with reference marks.
[0014] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects:
[0015] In this invention, the mounting base and the movable disk are respectively equipped with a fixing component and a moving component of the shaping component. The two components use two rods of different lengths to clamp the blades of the axial flow fan at multiple points, enabling rapid installation and positioning of the blades. The movable disk and the mounting base are fixed by a first magnetic suction component and a second magnetic suction component. Furthermore, the fixing component and the moving component can adjust their lengths to accommodate axial flow fan blades with different blade angles. Attached Figure Description
[0016] Figure 1 This is a perspective view of the present utility model;
[0017] Figure 2 for Figure 1 A cross-sectional view;
[0018] Figure 3 for Figure 2 Enlarged view of the structure at point A;
[0019] Figure 4 This is a schematic diagram of the structure of the standardized component.
[0020] Reference numerals: 1. Mounting base; 2. Movable disc; 3. Movable component; 4. Fixing component; 5. First mounting plate; 6. First adjusting bolt; 7. Movable rod; 8. Receiving groove; 9. Second mounting plate; 10. Second adjusting bolt; 11. Fixing rod; 12. Limiting groove; 13. Bolt part; 14. Rod body part; 15. Limiting protrusion; 16. Buffer pad; 17. Guide rod; 18. Support ring; 19. First magnetic component; 20. Second magnetic component; 21. Positioning ring; 22. Indicator mark; 23. Reference mark. Detailed Implementation
[0021] Example 1
[0022] like Figures 1-4As shown, the present invention proposes a shaping mechanism for an axial flow fan blade, comprising a mounting base 1, a movable disk 2, and a shaping assembly. The mounting base 1 is slidably connected to the movable disk 2. The shaping assembly includes a movable component 3 and a fixing component 4. The movable component 3 is connected to the movable disk 2, and the fixing component 4 is connected to the mounting base 1. The movable component 3 consists of a first mounting plate 5, a first adjusting bolt 6, and movable rods 7. The first mounting plate 5 is slidably connected to a receiving groove 8 opened on the movable disk 2. One end of the first adjusting bolt 6 passes through the movable disk 2 and is rotatably connected to the first mounting plate 5. Two parallel movable rods 7 are connected to the first mounting plate 5. The two movable rods 7 are... One long and one short, the fixing component 4 consists of a second mounting plate 9, a second adjusting bolt 10 and a fixing rod 11. The second mounting plate 9 is slidably connected to the limiting groove 12 opened on the mounting base 1. One end of the second adjusting bolt 10 passes through the mounting base 1 and is rotatably connected to the second mounting plate 9. The two parallel fixing rods 11 are connected to the second mounting plate 9. The two moving rods 7 are one short and one long. When the shaping component is in use, the moving component 3 moves with the moving plate 2 and approaches the fixing component 4. The two moving rods 7 on the moving component 3 and the two fixing rods 11 on the fixing component 4 work together to clamp and restrict the position of the axial flow fan blades at multiple points.
[0023] Example 2
[0024] like Figures 2-4 As shown, the present invention proposes a shaping mechanism for an axial flow fan blade. Compared with Embodiment 1, this embodiment describes the detailed structure of the shaping component. The moving rod 7 and the fixed rod 11 have the same structure. The moving rod 7 is composed of a bolt part 13 and a rod body part 14. The bolt part 13 is threadedly connected to the first mounting plate 5, and the rod body part 14 is connected to the other end of the bolt part 13.
[0025] In an optional embodiment, the receiving groove 8 and the limiting groove 12 have the same structure. Both the receiving groove 8 and the limiting groove 12 are connected with a plurality of symmetrically arranged limiting protrusions 15. The limiting protrusions 15 in the receiving groove 8 and the limiting groove 12 are slidably connected to the notches opened on the first mounting plate 5 and the second mounting plate 9, respectively. The limiting protrusions 15 act like slide rails and sliders to prevent the object from shaking or tilting when it moves.
[0026] In an optional embodiment, both the fixed rod 11 and the movable rod 7 are connected to a buffer pad 16 near the end of the axial flow fan blade; the buffer pad 16 adopts a spherical structure to accommodate blades of various shapes, and the buffer pad 16 is made of, but is not limited to, rubber and silicone materials.
[0027] In an optional embodiment, a plurality of guide rods 17 are connected to the mounting base 1, and a support ring 18 is connected to each guide rod 17. The movable disk 2 is slidably connected to the guide rods 17, and the movable disk 2 is detachably connected to the support ring 18.
[0028] In an optional embodiment, each support ring 18 is connected to a first magnetic element 19, and the movable disk 2 is connected to a second magnetic element 20 corresponding to the first magnetic element 19. The first magnetic element 19 and the second magnetic element 20 are magnetically connected. The first magnetic element 19 is an electromagnet, and the second magnetic element 20 is a metal block containing iron, cobalt and nickel elements.
[0029] In an optional embodiment, a positioning ring 21 is connected to the mounting base 1. The top of the positioning ring 21 is provided with a guide groove, and multiple ventilation holes are provided on the side wall of the positioning ring 21. The positioning ring 21 is used to initially position the bushing part of the axial flow fan blade. The ventilation holes are provided to facilitate its entry into the positioning ring 21 and prevent local negative pressure from affecting the removal of the object.
[0030] In an optional embodiment, the movable disk 2 is provided with an indicator mark 22 and the mounting base 1 is provided with a reference mark 23; the indicator mark 22 and the reference mark 23 are used as a reference when placing the movable disk 2 to prevent axial flow fan blades from being damaged due to tilting.
[0031] In summary, when using this utility model, after the axial flow fan blade is injection molded, the operator takes out the axial flow fan blade and inserts its bushing into the positioning ring 21. Then, the axial flow fan blade is slightly rotated so that the lower and higher positions of the inclined blade contact the lower and higher fixing rods 11. Then, the moving plate 2 is inverted so that its moving part 3 is close to the mounting base 1. The indicator mark 22 on it corresponds to the reference mark 23 on the mounting base 1. Then, the through hole on it is aligned with the guide rod 17 for sliding connection. At this time, the support ring 18 and the first magnetic suction member 19 will block it. After the operator turns on the power, the first magnetic suction member 19 is energized and attracts the second magnetic suction member 20 to keep the position of the moving plate 2 fixed. At this time, the two moving rods 7 of one long and one short in the moving part 3 on the moving plate 2 correspond to the positions of the two fixing rods 11 of one short and one long on the fixing member 4. The axial flow fan blade is fixed and clamped by the buffer pad 16 connected to one end.
[0032] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.
Claims
1. A shaping mechanism for an axial flow fan blade, characterized in that, include Mounting base (1), which is slidably connected to a movable disk (2); The shaping assembly includes a movable part (3) and a fixed part (4), the movable part (3) being connected to the movable disk (2) and the fixed part (4) being connected to the mounting base (1); The movable part (3) consists of a first mounting plate (5), a first adjusting bolt (6) and a movable rod (7). The first mounting plate (5) is slidably connected to the receiving groove (8) opened on the movable disk (2). One end of the first adjusting bolt (6) passes through the movable disk (2) and is rotatably connected to the first mounting plate (5). Two parallel movable rods (7) are connected to the first mounting plate (5). The two movable rods (7) are one long and one short. The fastener (4) consists of a second mounting plate (9), a second adjusting bolt (10), and a fixing rod (11). The second mounting plate (9) is slidably connected to the limiting groove (12) opened on the mounting base (1). One end of the second adjusting bolt (10) passes through the mounting base (1) and is rotatably connected to the second mounting plate (9). Two parallel fixing rods (11) are connected to the second mounting plate (9). The two moving rods (7) are one short and one long. When the shaping component is in use, the movable part (3) moves with the movable disk (2) closer to the fixed part (4). The two moving rods (7) of one long and one short on the movable part (3) and the two fixed rods (11) of one short and one long on the fixed part (4) work together to clamp and restrict the position of the axial flow fan blades at multiple points.
2. The shaping mechanism for an axial flow fan blade according to claim 1, characterized in that, The movable rod (7) has the same structure as the fixed rod (11). The movable rod (7) consists of a bolt part (13) and a rod body part (14). The bolt part (13) is threadedly connected to the first mounting plate (5), and the rod body part (14) is connected to the other end of the bolt part (13).
3. The shaping mechanism for an axial flow fan blade according to claim 1, characterized in that, The receiving groove (8) and the limiting groove (12) have the same structure. Both the receiving groove (8) and the limiting groove (12) are connected with multiple symmetrically arranged limiting protrusions (15). The limiting protrusions (15) in the receiving groove (8) and the limiting groove (12) are slidably connected to the notches opened on the first mounting plate (5) and the second mounting plate (9), respectively.
4. The shaping mechanism for an axial flow fan blade according to claim 1, characterized in that, Both the fixed rod (11) and the movable rod (7) are connected to a buffer pad (16) at the end near the axial flow fan blade.
5. The shaping mechanism for an axial flow fan blade according to claim 1, characterized in that, Multiple guide rods (17) are connected to the mounting base (1), and each guide rod (17) is connected to a support ring (18). The movable disk (2) is slidably connected to the guide rod (17), and the movable disk (2) is detachably connected to the support ring (18).
6. The shaping mechanism for an axial flow fan blade according to claim 5, characterized in that, Each support ring (18) is connected to a first magnetic chuck (19), and the movable disk (2) is connected to a second magnetic chuck (20) corresponding to the first magnetic chuck (19). The first magnetic chuck (19) and the second magnetic chuck (20) are magnetically connected.
7. The shaping mechanism for an axial flow fan blade according to claim 1, characterized in that, The mounting base (1) is connected to a positioning ring (21), the top of the positioning ring (21) is provided with a guide groove, and the side wall of the positioning ring (21) is provided with multiple ventilation holes.
8. The shaping mechanism for an axial flow fan blade according to claim 1, characterized in that, The movable disk (2) is provided with an indicator mark (22), and the mounting base (1) is provided with a reference mark (23).