Adjustable wire insulation processing device

Abstract

The utility model relates to the technical field of electric wire insulation skin processing, and disclose a kind of adjustable electric wire insulation skin processing device, including processing device ontology, the processing device ontology top is provided with first adjusting mechanism, the second adjusting mechanism is arranged in the rear side of first adjusting mechanism, the first adjusting mechanism includes bearing plate, the bearing plate is fixedly connected in the processing device ontology top, the fixed frame is fixedly connected in the rear side of bearing plate, the first cylinder is fixedly connected in the bearing plate top, the moving seat is fixedly connected in the first cylinder bottom.The adjustable electric wire insulation skin processing device, when using, when the process of electric wire insulation skin processing needs to be stretched, first, the insulation skin is inside the reference wheel, and the protective sleeve, the telescopic rod, the spring and the fixed frame are moved by the second cylinder, so that the pressing wheel is inside the reference wheel to press the insulation sheet.

Description

Technical Field

[0001] This utility model relates to the field of wire insulation processing technology, specifically an adjustable wire insulation processing device. Background Technology

[0002] Electrical wire insulation is a layer of non-conductive material, such as resin, plastic, silicone rubber, or PVC, wrapped around the conductor to form an insulating layer. It prevents accidents such as leakage, short circuits, and electric shocks caused by contact between the conductor and the outside environment. It ensures that the current, electromagnetic waves, and light waves transmitted through the conductor core propagate only along the conductor and do not flow to the outside, while also ensuring the safety of external objects and personnel. Currently, the pressing process for electrical wire insulation uses only a single set of pressing rollers. Furthermore, during pressing, traction is applied in another processing step to stretch the insulation, affecting processing efficiency and ease of use.

[0003] According to the patent application published on the Internet, an adjustable wire insulation processing device (authorization announcement number: CN217386785U) is described as including a "working plate, a reference wheel, a pressing mechanism, etc." to carry out the processing work.

[0004] Regarding the above description, the applicant believes the following issues exist:

[0005] This adjustable wire insulation processing device utilizes a work plate, a reference wheel, and a pressing mechanism to perform processing. During operation, the insulation is moved by the reference wheel, the first tension wheel, and the second tension wheel, and the insulation is pressed by the pressing wheel. However, this device only performs the pressing function, and the positions of the reference wheel, the first tension wheel, and the second tension wheel remain unchanged. Therefore, the tensioning force is the same during the stretching process, which cannot meet different stretching forces, affecting its applicability and stretching effect. Thus, this device needs to be improved. Utility Model Content

[0006] The purpose of this invention is to provide an adjustable wire insulation processing device to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, the present invention provides the following technical solution: an adjustable wire insulation processing device, comprising a processing device body, wherein a first adjustment mechanism is provided on the top of the processing device body, and a second adjustment mechanism is provided on the rear side of the first adjustment mechanism;

[0008] The first adjustment mechanism includes a load-bearing plate, which is fixedly connected to the top of the processing device body. A fixed frame is fixedly connected to the rear side of the load-bearing plate. A first cylinder is fixedly connected to the top of the load-bearing plate. A movable seat is fixedly connected to the bottom of the first cylinder. The movable seat is slidably connected to the inside of the load-bearing plate. A first servo motor is fixedly connected to the rear side of the movable seat. The output shaft of the first servo motor passes through the movable seat and is fixedly connected to a rotating rod. The rotating rod is rotatably connected to the inside of the movable seat. A reference wheel is fixedly connected to the periphery of the rotating rod. A support frame is fixedly connected to the front side of the load-bearing plate. A second cylinder is fixedly connected to the top of the support frame. The movable shaft of the second cylinder passes through the support frame and is fixedly connected to a protective sleeve. A telescopic rod is fixedly connected to the top of the protective sleeve. A fixed frame is fixedly connected to the bottom of the telescopic rod. A pressing wheel is rotatably connected to the inner side of the fixed frame. A spring is sleeved around the periphery of the telescopic rod.

[0009] Preferably, the top of the spring is fixedly connected to the top of the inner part of the protective sleeve, and the bottom of the spring is fixedly connected to the top of the fixed frame, so that the spring can buffer the pressing wheel under its action.

[0010] Preferably, the pressing wheel is slidably connected to the reference wheel, and rubber pads are respectively provided on the outer periphery of the pressing wheel and the outer peripheral wall of the reference wheel, so that the insulating skin can be protected by the rubber pads.

[0011] Preferably, the load-bearing plate has a sliding groove inside, and the movable seat is slidably connected in the sliding groove, so as to ensure the stability of the movable seat movement under the action of the sliding groove.

[0012] Preferably, the second adjustment mechanism includes a third cylinder, which is fixedly connected to the top of the fixed frame. A rectangular frame is fixedly connected to the bottom of the third cylinder. Two symmetrically arranged sliding rods are fixedly connected to the top of the rectangular frame. The sliding rods are slidably connected inside the fixed frame. A second servo motor is fixedly connected to the rear side of the rectangular frame. The output shaft of the second servo motor extends to the rectangular frame and is fixedly connected to a first rotating shaft. A first transmission wheel is fixedly connected to the periphery of the first rotating shaft. A first sprocket is fixedly connected to the periphery of the first rotating shaft. A chain meshes with the periphery of the first sprocket. A second sprocket meshes with the inner side of the chain. A second rotating shaft is fixedly connected inside the second sprocket. The front of the second rotating shaft passes through the rectangular frame and the load-bearing plate in sequence, and a second transmission wheel located on the front of the load-bearing plate is fixedly connected to its periphery.

[0013] Preferably, the first rotating shaft is rotatably connected to the inside of the rectangular frame, and the second rotating shaft is rotatably connected to the rear wall of the inner side of the rectangular frame.

[0014] Preferably, the first transmission wheel and the second transmission wheel are the same size, and rubber pads are respectively provided on the inner side of the first transmission wheel and the second transmission wheel, so that the rubber pads can further protect the insulation.

[0015] Preferably, the first and second rotating shafts are slidably connected inside the load-bearing plate.

[0016] Compared with the prior art, this utility model provides an adjustable wire insulation processing device, which has the following beneficial effects:

[0017] 1. This adjustable wire insulation processing device, through its first adjustment mechanism, allows the insulation to be positioned inside a reference wheel during the wire insulation processing when stretching is required. Simultaneously, a second cylinder moves the protective sleeve, telescopic rod, spring, and fixed frame, positioning the pressing wheel inside the reference wheel to press the insulation sheet. The spring automatically adjusts the pressing pressure according to the actual condition of the wire, preventing excessive pressure from damaging the insulation or insufficient pressure from resulting in poor processing. This pressure effectively improves the adaptability and quality of the processing. During processing, depending on the degree of stretching, the first cylinder moves the moving seat, first servo motor, rotating rod, and reference wheel, moving the insulation. Simultaneously, the second cylinder moves the pressing wheel synchronously, creating an angle between the reference wheel and the conveyed insulation support for stretching, thus improving the quality of the insulation.

[0018] 2. This adjustable wire insulation processing device, through a second adjustment mechanism, allows the second servo motor to drive the first transmission wheel to rotate via the first shaft when the insulation sheet is being processed and is inside the reference wheel. Simultaneously, the transmission structure of the first sprocket, chain, and second sprocket ensures that the second shaft drives the second transmission wheel to rotate synchronously, guaranteeing that both transmission wheels operate at the same speed. This provides uniform and stable power for insulation processing, ensuring high efficiency and consistency. The third cylinder adjusts the height of the rectangular frame, thereby changing the positions of the first and second transmission wheels, allowing for adjustment of the insulation processing from another dimension. In conjunction with the first adjustment mechanism, it further stretches the insulation sheet, satisfying the processing requirements for different types and degrees of insulation. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the first adjusting mechanism.

[0023] Figure 4 This is a schematic diagram of the cross-sectional structure of the load-bearing plate;

[0024] Figure 5 This is a schematic diagram of the front structure of the load-bearing plate;

[0025] Figure 6 This is a schematic diagram of the second adjustment mechanism.

[0026] Figure 7 This is a schematic diagram of the front structure of the second servo motor.

[0027] In the diagram: 1. Processing device body; 2. First adjustment mechanism; 3. Second adjustment mechanism; 21. Load-bearing plate; 22. Fixing frame; 23. First cylinder; 24. Support frame; 25. Second cylinder; 26. Moving seat; 27. First servo motor; 28. Rotating rod; 29. ​​Reference wheel; 291. Protective sleeve; 292. Fixing frame; 293. Telescopic rod; 294. Spring; 295. Pressing wheel; 31. Third cylinder; 32. Rectangular frame; 33. Second servo motor; 34. Slide rod; 35. First sprocket; 36. First rotating shaft; 37. First transmission wheel; 38. Chain; 39. Second sprocket; 391. Second rotating shaft; 392. Second transmission wheel. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0030] This utility model provides the following technical solution:

[0031] Example 1

[0032] Please see Figures 1 to 7 This utility model provides a technical solution: an adjustable wire insulation processing device, including a processing device body 1, a first adjustment mechanism 2 is provided on the top of the processing device body 1, and a second adjustment mechanism 3 is provided on the rear side of the first adjustment mechanism 2;

[0033] The first adjustment mechanism 2 includes a load-bearing plate 21, which is fixedly connected to the top of the processing device body 1. A fixing frame 22 is fixedly connected to the rear side of the load-bearing plate 21. A first cylinder 23 is fixedly connected to the top of the load-bearing plate 21. A movable seat 26 is fixedly connected to the bottom of the first cylinder 23. The movable seat 26 is slidably connected to the inside of the load-bearing plate 21. A first servo motor 27 is fixedly connected to the rear side of the movable seat 26. The output shaft of the first servo motor 27 passes through the movable seat 26 and is fixedly connected to a rotating rod 28. The rotating rod 28 is rotatably connected to... Inside the movable seat 26, a reference wheel 29 is fixedly connected to the outer periphery of the rotating rod 28. A support frame 24 is fixedly connected to the front side of the load-bearing plate 21. A second cylinder 25 is fixedly connected to the top of the support frame 24. The movable shaft of the second cylinder 25 passes through the support frame 24 and is fixedly connected to a protective sleeve 291. A telescopic rod 293 is fixedly connected to the top of the protective sleeve 291. A fixed frame 292 is fixedly connected to the bottom of the telescopic rod 293. A pressing wheel 295 is rotatably connected to the inner side of the fixed frame 292. A spring 294 is sleeved around the telescopic rod 293.

[0034] The top of the spring 294 is fixedly connected to the top of the inner part of the protective sleeve 291, and the bottom of the spring 294 is fixedly connected to the top of the fixed frame 292, so that the pressing wheel 295 can be buffered under the action of the spring 294. The pressing wheel 295 is slidably connected to the reference wheel 29. Rubber pads are respectively provided on the outer periphery of the pressing wheel 295 and the outer peripheral wall of the reference wheel 29, so that the insulating skin can be protected under the action of the rubber pads. The inside of the load-bearing plate 21 is provided with a sliding groove, and the moving seat 26 is slidably connected in the sliding groove, so that the moving seat 26 can be moved stably under the action of the sliding groove.

[0035] Example 2

[0036] Please see Figures 1 to 7Furthermore, based on Embodiment 1, the second adjustment mechanism 3 further includes a third cylinder 31, which is fixedly connected to the top of the fixed frame 22. A rectangular frame 32 is fixedly connected to the bottom of the third cylinder 31. Two symmetrically arranged sliding rods 34 are fixedly connected to the top of the rectangular frame 32. The sliding rods 34 are slidably connected inside the fixed frame 22. A second servo motor 33 is fixedly connected to the rear side of the rectangular frame 32. The output shaft of the second servo motor 33 extends to the rectangular frame 32 and is fixedly connected to a first rotating shaft 36. A first transmission wheel 37 is fixedly connected to the periphery of the first rotating shaft 36. A first sprocket 35 is fixedly connected to the periphery of the first rotating shaft 36. A chain 38 is meshed around the periphery of the first sprocket 35. A second sprocket 39 is meshed inside the chain 38. A second rotating shaft 391 is fixedly connected inside the second sprocket 39. The front of the second rotating shaft 391 passes through the rectangular frame 32 and the load-bearing plate 21 in sequence, and a second transmission wheel 392 located on the front of the load-bearing plate 21 is fixedly attached to its periphery.

[0037] The first rotating shaft 36 is rotatably connected to the inside of the rectangular frame 32, and the second rotating shaft 391 is rotatably connected to the inner rear wall of the rectangular frame 32. The first rotating shaft 36 and the second rotating shaft 391 are slidably connected to the inside of the load-bearing plate 21, so that the first transmission wheel 37 and the second transmission wheel 392 can be driven to work under the action of the first rotating shaft 36 and the second rotating shaft 391, respectively. The first transmission wheel 37 and the second transmission wheel 392 are the same size, and rubber pads are respectively provided on the inner side of the first transmission wheel 37 and the second transmission wheel 392, so that the insulation can be further protected under the action of the rubber pads.

[0038] All electrical components mentioned in this article are electrically connected to the controller and power supply. The control method of this utility model is controlled by the controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the art. Furthermore, this utility model is mainly used to protect mechanical devices, so the control method and circuit connection will not be explained in detail.

[0039] In actual operation, when this device is used and it is necessary to process the wire insulation, the wire insulation is first transported by an external conveying device, and the insulation is placed inside the reference wheel 29, so that the top of the insulation is at the bottom of the first transmission wheel 37 and the second transmission wheel 392, and there is a certain angle between the reference wheel 29 and the first transmission wheel 37 and the second transmission wheel 392.

[0040] Simultaneously, the reference wheel 29, fixedly connected to the outer periphery of the first servo motor 28, rotates, and the first transmission wheel 37, fixedly connected to the outer periphery of the first shaft 36, rotates, causing the first shaft 36 to drive the chain 38 meshing with the outer periphery of the first sprocket 35 to rotate. The chain 38 then drives the second sprocket 39, the second shaft 391, and the second transmission wheel 392 to work, thus moving the processed wire insulation. During the movement, the protective sleeve 291 and the telescopic rod 293 move, causing the telescopic rod 293 to drive the fixed frame 292 and the pressing wheel 295 to move. When the pressing wheel 295 contacts the wire insulation, it squeezes the fixed frame 292, causing the telescopic rod 293 and the spring 294 to deform. The spring 294 can automatically adjust the pressing pressure according to the actual situation of the wire to avoid excessive pressure damaging the wire insulation or insufficient pressure resulting in poor processing effect. This allows for the pressing of the wire insulation.

[0041] During the pressing process, the first cylinder 23 drives the moving seat 26 and the first servo motor 27 to move, which in turn drives the reference wheel 29 to move. The reference wheel 29 then moves the wire insulation upward. At the same time, the third cylinder 31 drives the rectangular frame 32 to move, which in turn drives the first transmission wheel 37 and the second transmission wheel 392 to move. Under the action of the reference wheel 29, the first transmission wheel 37 and the second transmission wheel 392, the wire insulation is kept taut without affecting its movement, thus stretching the wire insulation. By adjusting the height of the reference wheel 29 and the first transmission wheel 37 and the second transmission wheel 392, the stretching effect on the wire insulation can be adjusted, improving its applicability.

[0042] In use, the first cylinder 23, the second cylinder 25, the third cylinder 31, the first servo motor 27, and the second servo motor 33 can be connected to the same PLC control system to ensure the synchronicity and continuity of the work when pressing and stretching the insulating skin.

[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. An adjustable wire insulation processing device, comprising a processing device body (1), characterized in that: The processing device body (1) is provided with a first adjustment mechanism (2) on the top, and a second adjustment mechanism (3) is provided on the rear side of the first adjustment mechanism (2); The first adjustment mechanism (2) includes a load-bearing plate (21), which is fixedly connected to the top of the processing device body (1). A fixing frame (22) is fixedly connected to the rear side of the load-bearing plate (21). A first cylinder (23) is fixedly connected to the top of the load-bearing plate (21). A movable seat (26) is fixedly connected to the bottom of the first cylinder (23). The movable seat (26) is slidably connected to the inside of the load-bearing plate (21). A first servo motor (27) is fixedly connected to the rear side of the movable seat (26). The output shaft of the first servo motor (27) passes through the movable seat (26) and is fixedly connected to a rotating rod (28). The rotating rod (28) is rotatably connected to... Inside the movable seat (26), a reference wheel (29) is fixedly connected to the outer periphery of the rotating rod (28), a support frame (24) is fixedly connected to the front side of the load-bearing plate (21), a second cylinder (25) is fixedly connected to the top of the support frame (24), the movable shaft of the second cylinder (25) passes through the support frame (24) and is fixedly connected to a protective sleeve (291), a telescopic rod (293) is fixedly connected to the top inside the protective sleeve (291), a fixed frame (292) is fixedly connected to the bottom of the telescopic rod (293), a pressing wheel (295) is rotatably connected to the inner side of the fixed frame (292), and a spring (294) is sleeved around the telescopic rod (293).

2. The adjustable wire insulation processing device according to claim 1, characterized in that: The top of the spring (294) is fixedly connected to the top of the inner part of the protective sleeve (291), and the bottom of the spring (294) is fixedly connected to the top of the fixed frame (292).

3. The adjustable wire insulation processing device according to claim 1, characterized in that: The pressing wheel (295) is slidably connected to the reference wheel (29), and rubber pads are respectively provided on the outer periphery of the pressing wheel (295) and the outer peripheral wall of the reference wheel (29).

4. The adjustable wire insulation processing device according to claim 1, characterized in that: The load-bearing plate (21) has a sliding groove inside, and the movable seat (26) is slidably connected in the sliding groove.

5. The adjustable wire insulation processing device according to claim 1, characterized in that: The second adjustment mechanism (3) includes a third cylinder (31), which is fixedly connected to the top of the fixed frame (22). A rectangular frame (32) is fixedly connected to the bottom of the third cylinder (31). Two symmetrically arranged sliding rods (34) are fixedly connected to the top of the rectangular frame (32). The sliding rods (34) are slidably connected inside the fixed frame (22). A second servo motor (33) is fixedly connected to the rear side of the rectangular frame (32). The output shaft of the second servo motor (33) extends to the rectangular frame (32) and is fixedly connected to a first rotating shaft. (36) The first shaft (36) is fixedly connected to the outer periphery of the first transmission wheel (37), the first shaft (36) is fixedly connected to the outer periphery of the first sprocket (35), the first sprocket (35) is meshed with the outer periphery of the first sprocket (35), the chain (38) is meshed with the inner side of the chain (38), the second sprocket (39) is fixedly connected to the inner side of the second sprocket (39), the front of the second shaft (391) passes through the rectangular frame (32) and the load-bearing plate (21) in sequence, and the outer periphery is fixed with the second transmission wheel (392) located on the front of the load-bearing plate (21).

6. The adjustable wire insulation processing device according to claim 5, characterized in that: The first rotating shaft (36) is rotatably connected to the inside of the rectangular frame (32), and the second rotating shaft (391) is rotatably connected to the inner rear wall of the rectangular frame (32).

7. The adjustable wire insulation processing device according to claim 5, characterized in that: The first transmission wheel (37) and the second transmission wheel (392) are the same size, and rubber pads are respectively provided on the inner side of the first transmission wheel (37) and the second transmission wheel (392).

8. The adjustable wire insulation processing device according to claim 5, characterized in that: The first rotating shaft (36) and the second rotating shaft (391) are slidably connected inside the load-bearing plate (21).

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