A mylar taping apparatus
By designing an automated Mylar placement machine that combines visual recognition and a multi-axis drive system, the problems of low Mylar placement efficiency and unstable yield rate were solved, achieving efficient and accurate Mylar film placement.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN WALI AUTOMATION CO LTD
- Filing Date
- 2025-07-23
- Publication Date
- 2026-07-07
AI Technical Summary
In existing technologies, Mylar placement mainly relies on manual or semi-automatic equipment, which has problems such as low efficiency, unstable yield, and poor consistency of manual positioning.
Design a Mylar mounting device that includes a transport, flipping, processing, feeding, and pressure holding mechanism to achieve automated transport, flipping, mounting, and pressure holding of materials. Utilize vision recognition and a multi-axis drive system to ensure accurate mounting of Mylar sheets.
It has achieved automated integrated operation of Mylar film, which has improved the accuracy of mounting and production efficiency, reduced manual intervention, and increased the yield rate.
Smart Images

Figure CN224465264U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automated mounting equipment, and more particularly to a Mylar mounting equipment. Background Technology
[0002] Currently, the industry commonly uses manual or semi-automatic equipment for Mylar placement, which suffers from low efficiency and unstable yield rates. Existing technological solutions involve manual placement after visual positioning, relying on operator experience but resulting in poor consistency. Utility Model Content
[0003] The purpose of this invention is to address the technical problems existing in the background art by proposing a Mylar mounting device.
[0004] To achieve the above-mentioned technical objectives, the technical solution adopted by this utility model is as follows:
[0005] A Mylar bonding machine includes a body and a transport mechanism, a flipping mechanism, a processing mechanism, a feeding mechanism, and a pressure holding mechanism installed within the body. The transport mechanism is used to receive and convey materials, the flipping mechanism is used to obtain materials from the transport mechanism and flip the materials, the processing mechanism is used to receive the flipped materials, the feeding mechanism is used to convey Mylar sheets and bond the Mylar sheets to the materials on the processing mechanism, and the pressure holding mechanism is used to hold pressure on the materials with bonded Mylar sheets.
[0006] Preferably, the machine body is provided with a transport window, and the transport mechanism includes a transport platform and a first positioning component. The transport platform is used to receive materials from the transport window, and the first positioning component is disposed on one side of the transport platform and is used to position the material.
[0007] Preferably, the first positioning component includes an L-shaped positioning frame and a pusher. The L-shaped positioning frame is mounted above the transport platform and is used to restrict the movement of materials. The pusher is used to push the materials to abut the L-shaped positioning frame.
[0008] Preferably, the flipping mechanism includes a first Z-axis drive module, a first mounting frame, an R-axis drive module, and a gripper. The first Z-axis drive module is driven to the first mounting frame to drive the first mounting frame to rise and fall in the vertical direction. The R-axis drive module is mounted on the first mounting frame, and the output end of the R-axis drive module is driven to the gripper to drive the gripper to flip.
[0009] Preferably, the processing mechanism includes a first processing table, a second processing table, an X-axis drive module, and a gripping component. The gripping component is driven and connected to the X-axis drive module. Both the first and second processing tables are used to fix materials. Under the drive of the X-axis drive module, the gripping component picks up materials from the flipping mechanism and transfers them to the first processing table, or the gripping component picks up materials from the first processing table and transfers them to the second processing table.
[0010] Preferably, the feeding mechanism includes at least one feeding module, a multi-axis drive module, and an identification module. The feeding module is used to output Mylar sheets, the multi-axis drive module is used to transfer the Mylar sheets from the feeding module to the first processing table and attach them to the material, and the identification module is used to obtain the positioning information of the Mylar sheets on the multi-axis drive module.
[0011] Preferably, the feeding mechanism further includes a waste platform, which is used to receive Mylar sheets whose complete positioning information cannot be identified by the identification module.
[0012] Preferably, the pressure holding mechanism includes a second Z-axis drive module, a second mounting bracket, and a pressure holding component. The second mounting bracket is drivenly connected to the second Z-axis drive module, and the pressure holding component is mounted on the second mounting bracket. Under the drive of the second Z-axis drive module, the pressure holding component approaches the second processing table and performs a pressure holding operation on the mounted material.
[0013] Preferably, the pressure-holding component includes a pressure-holding plate and an elastic member, with both ends of the elastic member connected to the second mounting bracket and the pressure-holding plate, respectively.
[0014] Preferably, the transport mechanism 200 further includes a feeding platform located at the end of the transport platform to receive the pressurized material.
[0015] Compared with the prior art, the utility model has the following beneficial technical effects: it includes a machine body and a transport mechanism, a flipping mechanism, a processing mechanism, a feeding mechanism, and a pressure holding mechanism installed in the machine body; the transport mechanism is used to receive and transport materials, the flipping mechanism is used to obtain materials from the transport mechanism and flip the materials, the processing mechanism is used to receive the flipped materials, the feeding mechanism is used to transport Mylar sheets and attach Mylar sheets to the materials on the processing mechanism, and the pressure holding mechanism is used to hold pressure on the materials with attached Mylar sheets, thereby realizing the automation of material transport, Mylar sheet feeding, attachment, and pressure holding, reducing manual intervention, improving the accuracy of attachment and pressure holding, and increasing production efficiency. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;
[0017] Figure 2 The internal structure of this utility model embodiment Figure 1 ;
[0018] Figure 3 The internal structure of this utility model embodiment Figure 2 ;
[0019] Figure 4 The internal structure of this utility model embodiment Figure 3 ;
[0020] Figure 5 This is a schematic diagram of the transportation mechanism in an embodiment of the present utility model;
[0021] Figure 6 This is a schematic diagram of the flipping mechanism in an embodiment of the present invention;
[0022] Figure 7 This is a schematic diagram of the pressure-holding mechanism and the second processing table in an embodiment of the present invention;
[0023] Figure 8 The internal structure of this utility model embodiment Figure 4 .
[0024] Icon labels:
[0025] 100 aircraft bodies, 101 transport windows;
[0026] 200 Transportation mechanism, 201 Transportation platform, 202 First positioning component, 2021 L-shaped positioning frame, 2022 Pushing component;
[0027] 300 Tilting mechanism, 301 First Z-axis drive module, 302 First mounting bracket, 303 R-axis drive module, 304 Gripping component;
[0028] 400 Machining mechanism, 401 First machining table, 402 Second machining table, 403 X-axis drive module, 404 Gripping assembly;
[0029] 500 Feeding mechanism, 501 Feeding module, 502 Multi-axis drive module, 503 Identification module, 504 Waste platform;
[0030] 600 Pressure holding mechanism, 601 Second Z-axis drive module, 602 Second mounting bracket, 603 Pressure holding component, 6031 Pressure holding plate, 6032 Elastic component;
[0031] 700 feeding table. Detailed Implementation
[0032] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0033] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or assembly referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more features. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0034] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a link, or a specific connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the connection within two groups. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0035] The specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0036] like Figures 1-8 As shown, this utility model proposes a Mylar bonding device, including a body 100 and a transport mechanism 200, a flipping mechanism 300, a processing mechanism 400, a feeding mechanism 500, and a pressure holding mechanism 600 installed in the body 100; the transport mechanism 200 is used to receive and transport materials, the flipping mechanism 300 is used to obtain materials from the transport mechanism 200 and flip the materials, the processing mechanism 400 is used to receive the flipped materials, the feeding mechanism 500 is used to transport Mylar sheets and bond the Mylar sheets to the materials on the processing mechanism 400, and the pressure holding mechanism 600 is used to hold pressure on the materials with bonded Mylar sheets.
[0037] In this embodiment, the specific implementation method is as follows: the material is transported to the Mylar mounting equipment through an external device, received by the transport mechanism 200 and transported inside the machine body 100. Since the orientation of the material entering the machine body 100 does not meet the mounting requirements, the material on the transport mechanism 200 is obtained by the flipping mechanism 300 and flipped. In this embodiment, the flipping angle is 360°. The processing mechanism 400 obtains the flipped material from the flipping mechanism 300 and fixes it so that the subsequent feeding mechanism 500 and the pressure holding mechanism 600 can perform mounting and pressure holding operations on the material at the processing mechanism 400, avoiding material displacement that would affect the normal operation of mounting or pressure holding.
[0038] In one embodiment of this application, the body 100 is provided with a transport window 101, and the transport mechanism 200 includes a transport platform 201 and a first positioning component 202. The transport platform 201 is used to receive materials from the transport window 101, and the first positioning component 202 is disposed on one side of the transport platform 201 and is used to position the material.
[0039] It should be noted that the transport platform 201 includes a primary transport platform and a secondary transport platform. The primary transport platform is used to receive materials from the transport window 101, while the secondary transport platform is used to receive materials from the primary transport platform. It should be added that the secondary transport platform is not activated when there is no pallet for the materials entering the machine body 100. If there is a pallet, the secondary transport platform is activated. Its function is to position the materials on the pallet at the primary transport platform and to be picked up by the flipping mechanism 300. After the materials on the pallet are left, the secondary transport platform receives and retrieves the pallet from the primary transport platform.
[0040] In one embodiment of this application, the first positioning component 202 includes an L-shaped positioning frame 2021 and a pusher 2022. The L-shaped positioning frame 2021 is mounted above the transport platform 201 and is used to restrict the movement of materials. The pusher 2022 is used to push the materials to abut against the L-shaped positioning frame 2021.
[0041] It should be noted that since the position of the material entering the conveyor table 201 is not fixed, if the flipping mechanism 300 directly picks up the unpositioned material, the subsequent processing mechanism 400 will have difficulty fixing it based on the material's position information, and the feeding mechanism 500 and the pressure holding mechanism 600 will be unable to determine the material's position, resulting in errors in the mounting and pressure holding positions. Therefore, after the material enters the conveyor table 201, the movement of the material is restricted by the L-shaped positioning frame 2021, and the material is pushed to abut against the L-shaped positioning frame 2021 by the pusher 2022. Specifically, the pusher 2022 includes a first pusher and a second pusher, and the L-shaped positioning frame 2021... 021 includes a first side and a second side. The first pusher and the second pusher are respectively placed on opposite sides of the first side and the second side, so that the first pusher and the second pusher can push the material and abut it against the first side and the second side of the L-shaped positioning frame 2021, thereby realizing the positioning of the material and ensuring the subsequent fixing, mounting and pressure holding work. The pusher 2022 includes, but is not limited to, a telescopic cylinder, a telescopic motor and other drive structures. It should be added that the first positioning component 202 also includes a vision sensor, which is used to identify the four corner position data of the material and calculate the center and angle of the mounting position through the algorithm therein, so as to facilitate the subsequent mounting positioning work.
[0042] In one embodiment of this application, the flipping mechanism 300 includes a first Z-axis drive module 301, a first mounting bracket 302, an R-axis drive module 303, and a gripper 304. The first Z-axis drive module 301 is driven to the first mounting bracket 302 to drive the first mounting bracket 302 to rise and fall in the vertical direction. The R-axis drive module 303 is mounted on the first mounting bracket 302, and the output end of the R-axis drive module 303 is driven to the gripper 304 to drive the gripper 304 to flip.
[0043] It should be noted that the first Z-axis drive module 301 is formed by the combination of a guide rail and a drive component. The first mounting bracket 302 is mounted on the guide rail and driven by the drive component. Under the drive of the drive component, the first mounting bracket 302 moves along the guide rail. Since the guide rail in the first Z-axis drive module 301 is vertically mounted on the second layer 102, the moving direction of the first mounting bracket 302 is vertical. The R-axis drive module 303 is actually a rotary motor. The drive end of the rotary motor is fixedly connected to the gripper 304 to drive the first gripper 304 to rotate around the rotation axis of the drive end.
[0044] In one embodiment of this application, the processing mechanism 400 includes a first processing table 401, a second processing table 402, an X-axis drive module 403, and a gripping component 404. The gripping component 404 is drivenly connected to the X-axis drive module 403. Both the first processing table 401 and the second processing table 402 are used to fix materials. Under the drive of the X-axis drive module 403, the gripping component 404 picks up materials from the flipping mechanism 300 and transfers them to the first processing table 401, or the gripping component 404 picks up materials from the first processing table 401 and transfers them to the second processing table 402.
[0045] It should be noted that the first processing table 401 and the second processing table 402 have the same function but different roles. The first processing table 401 is used to fix materials and serves as the mounting platform of the feeding mechanism 500, while the second processing table 402 is used to fix materials and serves as the pressure holding platform of the pressure holding mechanism 600.
[0046] It should be added that the machine body 100 has a double-layer frame. The transport mechanism 200 is located on the lower layer of the double-layer frame, while the flipping mechanism 300, processing mechanism 400, feeding mechanism 500, and pressure holding mechanism 600 are all located on the upper layer of the double-layer frame. The upper layer has a conveying window that connects to the lower layer, and the flipping mechanism 300 is located at this conveying window. The primary transport platform in the transport mechanism 200 is located below the conveying window so that the flipping mechanism 300 can pick up the material. It should be noted that after the flipping mechanism 300 picks up the material and performs the flipping, the material is now on the upper layer of the double-layer frame. It is directly picked up by the gripping component 404 in the processing mechanism 400 and transferred to the first processing platform 401. This double-layer frame design effectively separates the transport area and the processing area and makes full use of the longitudinal space, effectively reducing the space occupied by the entire machine.
[0047] Although the primary and secondary transport platforms in transport platform 201 are separate in terms of their operational structure, they are both within the same frame. In this embodiment, the transport mechanism 200 also includes a drawer slide structure. The transport platform 201 is fixed to the drawer slide structure, and the lower layer of the double-layer frame is also provided with a drawer opening. The entire transport platform 201 can be directly pulled out of the body 100 from the drawer opening through the drawer slide structure to facilitate the maintenance work of engineers.
[0048] In one embodiment of this application, the feeding mechanism 500 includes at least one feeding module 501, a multi-axis drive module 502, and an identification module 503. The feeding module 501 is used to output Mylar sheets, the multi-axis drive module 502 is used to transfer the Mylar sheets from the feeding module 501 to the first processing table 401 and attach them to the material, and the identification module 503 is used to obtain the positioning information of the Mylar sheets on the multi-axis drive module 502.
[0049] It should be noted that the multi-axis drive module 502 includes a four-axis drive, a camera, and a gripping structure. The four-axis drive consists of an X-axis drive, a Y-axis drive, a Z-axis drive, and an R-axis rotation drive. The gripping structure and the gripping component 304 use the same structure, which is an array-type suction cup structure, to facilitate gripping without damaging the Mylar film. The camera is located near the gripping mechanism and is used to identify the position of the Mylar film for correct gripping. The identification module 503 also has the same structure as the camera, and uses visual recognition and algorithms to acquire the four corner positioning data of the Mylar film for correct mounting onto the material on the first processing table 401.
[0050] It should be added that the material being tiled by the Mylar mounting equipment in this embodiment is the touch panel of a laptop. The Mylar sheet is mounted on the touch panel. When the touch panel enters the machine body 100 and the first processing table 401, the touch panel needs to be visually recognized to determine the four corner positioning information of the touch panel, which corresponds to the four corner positioning information of the Mylar sheet, so as to facilitate the subsequent correct mounting work.
[0051] In one embodiment of this application, the feeding mechanism 500 further includes a waste table 504, which is used to receive Mylar sheets that cannot be identified by the identification module 503 with complete positioning information.
[0052] It should be noted that during the acquisition of the Mylar film, if the Mylar film has wrinkles or warped edges, the recognition module 503 may not be able to recognize the four corner positioning information of the Mylar film. Therefore, such Mylar films need to be discarded as waste. The waste Mylar films will be transported to the waste table 504 for recycling to prevent such Mylar films from being used directly in the mounting process, which would cause the touch panel to be mounted on such Mylar films and affect the yield rate of the entire production line.
[0053] In one embodiment of this application, the pressure holding mechanism 600 includes a second Z-axis drive module 601, a second mounting bracket 602, and a pressure holding component 603. The second mounting bracket 602 is drivenly connected to the second Z-axis drive module 601, and the pressure holding component 603 is mounted on the second mounting bracket 602. Under the drive of the second Z-axis drive module 601, the pressure holding component 603 approaches the second processing table 402 and performs a pressure holding operation on the mounted material.
[0054] The pressure holding component 603 includes a pressure holding plate 6031 and an elastic member 6032. The two ends of the elastic member 6032 are respectively connected to the second mounting bracket 602 and the pressure holding plate 6031.
[0055] In one embodiment of this application, the transport mechanism 200 further includes a feeding platform 700, which is disposed at the end of the transport platform 201 to receive the pressurized material.
[0056] The above description provides one or more embodiments in conjunction with specific content, but it is not intended that the specific implementation of this utility model is limited to these descriptions. Any methods or structures that are similar to or identical to those of this utility model, or any technical deductions or substitutions made based on the concept of this utility model, should be considered within the scope of protection of this utility model.
Claims
1. A Mylar mounting device, characterized in that, It includes a body (100) and a transport mechanism (200), a tilting mechanism (300), a processing mechanism (400), a feeding mechanism (500), and a pressure holding mechanism (600) installed in the body (100); The transport mechanism (200) is used to receive and transport materials, the flipping mechanism (300) is used to obtain the materials from the transport mechanism (200) and flip the materials, the processing mechanism (400) is used to receive the flipped materials, the feeding mechanism (500) is used to transport Mylar sheets and attach the Mylar sheets to the materials on the processing mechanism (400), and the pressure holding mechanism (600) is used to hold pressure on the materials with the Mylar sheets attached.
2. The Mylar mounting equipment according to claim 1, characterized in that, The body (100) is provided with a transport window (101), and the transport mechanism (200) includes: A transport station (201) is used to receive the material from the transport window (101); The first positioning component (202) is disposed on one side of the transport platform (201) and is used to position the material.
3. The Mylar mounting equipment according to claim 2, characterized in that, The first positioning component (202) includes an L-shaped positioning frame (2021) and a pusher (2022). The L-shaped positioning frame (2021) is mounted above the transport platform (201) and is used to restrict the movement of the material. The pusher (2022) is used to push the material to abut against the L-shaped positioning frame (2021).
4. The Mylar mounting equipment according to claim 1, characterized in that, The flipping mechanism (300) includes a first Z-axis drive module (301), a first mounting bracket (302), an R-axis drive module (303), and a gripper (304). The first Z-axis drive module (301) is driven to connect with the first mounting bracket (302) to drive the first mounting bracket (302) to rise and fall in the vertical direction. The R-axis drive module (303) is mounted on the first mounting bracket (302). The output end of the R-axis drive module (303) is driven to connect with the gripper (304) to drive the gripper (304) to flip.
5. A Mylar mounting device according to claim 1, characterized in that, The processing mechanism (400) includes a first processing table (401), a second processing table (402), an X-axis drive module (403), and a gripping component (404). The gripping component (404) is driven to the X-axis drive module (403). Both the first processing table (401) and the second processing table (402) are used to fix the material. Driven by the X-axis drive module (403), the gripping component (404) acquires the material from the flipping mechanism (300) and transfers it to the first processing table (401), or the gripping component (404) acquires the material from the first processing table (401) and transfers it to the second processing table (402).
6. A Mylar mounting device according to claim 5, characterized in that, The feeding mechanism (500) includes at least one feeding module (501), a multi-axis drive module (502), and an identification module (503). The feeding module (501) is used to output Mylar sheets. The multi-axis drive module (502) is used to transfer the Mylar sheets from the feeding module (501) to the first processing table (401) and attach them to the material. The identification module (503) is used to obtain the positioning information of the Mylar sheets on the multi-axis drive module (502).
7. A Mylar mounting device according to claim 6, characterized in that, The feeding mechanism (500) also includes a waste table (504), which is used to receive the Mylar sheet whose complete positioning information cannot be identified by the identification module (503).
8. A Mylar mounting device according to claim 5, characterized in that, The pressure holding mechanism (600) includes a second Z-axis drive module (601), a second mounting bracket (602), and a pressure holding component (603). The second mounting bracket (602) is drivenly connected to the second Z-axis drive module (601), and the pressure holding component (603) is mounted on the second mounting bracket (602). Under the drive of the second Z-axis drive module (601), the pressure holding component (603) approaches the second processing table (402) and performs a pressure holding operation on the mounted material.
9. A Mylar mounting device according to claim 8, characterized in that, The pressure holding component (603) includes a pressure holding plate (6031) and an elastic member (6032), with both ends of the elastic member (6032) connected to the second mounting bracket (602) and the pressure holding plate (6031) respectively.
10. A Mylar mounting device according to claim 2, characterized in that, The transport mechanism (200) also includes a feeding platform (700), which is located at the end of the transport platform (201) to receive the material after it has been pressurized.