Automatic material distribution and forming mechanism for artificial quartz stone plate

Abstract

The utility model discloses an automatic cloth forming mechanism of artificial quartz plate, relate to artificial quartz equipment technical field, to solve the automatic cloth forming equipment of present artificial quartz plate when using, the problem of single function, needs the cumbersome operation of cooperation of multiple equipment. The reserved embedded cavity is installed in the inside of the both sides of the outer wall of the compression roller mechanism, the reserved embedded cavity is provided with two groups, and the inside of two groups reserved embedded cavity all is provided with connecting rod, and the lower extreme of connecting rod is rotatedly connected with the compression roller mechanism through electric rotating shaft, and the upper end of connecting rod is provided with motor, and one end of motor is provided with power end, and one end of power end is provided with cutting blade, and cutting blade is connected with power end screw thread.

Description

Technical Field

[0001] This utility model relates to the technical field of artificial quartz stone equipment, specifically to an automatic feeding and forming mechanism for artificial quartz stone slabs. Background Technology

[0002] Artificial quartz stone is composed of more than 90% natural quartz and about 10% colorants, resins, and other additives that regulate bonding and curing.

[0003] For example, the Chinese authorized patent, CN220576662U, entitled "(A Forming Machine for Artificial Quartz Stone Slabs)," includes a forming mechanism, with a cleaning mechanism fixedly installed on the top of the forming mechanism. In this invention, when the forward and reverse motors are started, a connecting sleeve connected to the threaded outer wall of a threaded rod rotates on the threaded rod. The outer wall of the connecting sleeve has two insertion slots, and scrapers are fixedly inserted into the inner walls of both slots. The outer walls of both scrapers have arc-shaped grooves, causing the two scrapers to scrape back and forth against the inside of the mixing cylinder. Furthermore, the limiting sleeve effectively prevents the scrapers from contacting the fixed block, reducing the labor intensity of workers producing artificial quartz stone and improving the pass rate of the next batch of artificial quartz stone.

[0004] However, existing automatic material feeding and forming equipment for artificial quartz stone slabs has limited functionality and requires multiple machines to operate in a cumbersome manner, thus failing to meet current needs. Therefore, we have proposed an automatic material feeding and forming mechanism for artificial quartz stone slabs. Utility Model Content

[0005] The purpose of this utility model is to provide an automatic feeding and forming mechanism for artificial quartz stone slabs, so as to solve the problem mentioned in the background art that the existing automatic feeding and forming equipment for artificial quartz stone slabs has a single function and requires multiple machines to cooperate in cumbersome operation.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automatic feeding and forming mechanism for artificial quartz stone slabs, comprising: a conveying body, a conveyor belt disposed in the middle of the conveying body, a pressure roller mechanism disposed on one side above the conveying body, a material pouring bucket disposed on the other side above the conveying body, and gear grooves disposed on the front and rear sides of the upper end face of the conveying body, and two sets of gear grooves are provided.

[0007] Also includes:

[0008] The reserved embedded cavity is installed inside the outer wall of the pressure roller mechanism on both sides. There are two sets of the reserved embedded cavity. Each set of the reserved embedded cavity is provided with a connecting rod. The lower end of the connecting rod is rotatably connected to the pressure roller mechanism through an electric rotating shaft. The upper end of the connecting rod is provided with a motor. One end of the motor is provided with a power end. One end of the power end is provided with a cutting blade. The cutting blade is threadedly connected to the power end.

[0009] Preferably, a connecting bridge is provided at the lower part of the inside of the pressure roller mechanism. The upper end of the connecting bridge is connected to the pressure roller mechanism for vertical telescopic movement via a hydraulic telescopic rod. The two ends of the connecting bridge are installed inside the two sides of the pressure roller mechanism. A second servo motor is provided below one end of the connecting bridge, and a rotary bearing is provided below the other end of the connecting bridge. A pressure roller is provided between the second servo motor and the rotary bearing.

[0010] Preferably, auxiliary rollers are provided on both sides of the pressure roller, and there are two auxiliary rollers. The two auxiliary rollers are rotatably connected to the inner walls of the pressure roller mechanism. Rotating wheels are provided inside the lower ends of the pressure roller mechanism, and there are two rotating wheels. The two rotating wheels are rotatably connected to the lower ends of the pressure roller mechanism. Moving gears are provided above the two rotating wheels.

[0011] Preferably, a scraper mechanism is provided below both sides of the pressure roller. Both ends of the scraper mechanism are fixedly connected to the pressure roller mechanism. One end of the scraper mechanism is provided with a scraper blade. One end of the scraper blade extends into the scraper mechanism and is fixedly connected to the scraper mechanism by bolts.

[0012] Preferably, a first limiting plate is provided on one side of each of the two sets of gear slots, and a second limiting plate is provided on the other side of each of the two sets of gear slots. A clamping area is provided on one side of the front end and the rear end of the conveying body. The rotating wheel is installed inside the clamping area, and the moving gear is installed on the gear slot.

[0013] Preferably, the upper end of the pouring hopper is provided with a flip-up cover, one side of which is rotatably connected to the pouring hopper, and the other side of which is locked to the pouring hopper by a snap-lock. A fixing plate is provided on the outside of one end of the pouring hopper, and a first servo motor is provided above the fixing plate. One end of the first servo motor is provided with a power shaft, and the power shaft is rotatably connected to the pouring hopper through a rotating wheel.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This invention utilizes a pressure roller mechanism that moves left and right on the conveyor body. A connecting rod is rotated and flipped via an electric rotating shaft, extending and rotating to the sides of the lower pressure roller where material is excessive. The motor is then activated, driving the scraper blades to cut away excess material from both sides of the compacted artificial quartz slab. Simultaneously, a discharge hopper ensures material is pre-prepared at each step. After the previous compaction operation is completed, the material inside the discharge hopper is unloaded, improving equipment efficiency and effectively avoiding the cumbersome operation required by existing automatic artificial quartz slab feeding and forming equipment, which has limited functionality and necessitates the use of multiple machines. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of the pressure roller mechanism of this utility model;

[0018] Figure 3 This is a top view schematic diagram of the pressure roller and auxiliary roller of this utility model;

[0019] Figure 4 This is a partial structural diagram of the connecting rod and motor of this utility model;

[0020] Figure 5 This is a partial structural diagram of the scraper mechanism of this utility model;

[0021] In the diagram: 100, conveyor body; 1001, first limiting plate; 1002, second limiting plate; 1003, clamping area; 1004, gear groove; 101, conveyor belt; 200, pouring bucket; 201, flipping cover; 202, first servo motor; 203, power shaft; 204, rotating wheel; 205, snap lock; 300, pressure roller mechanism; 3001, reserved embedded cavity; 301, connecting rod; 302, electric rotating shaft; 303, motor; 30301, power end; 304, cutting blade; 305, connecting bridge; 306, hydraulic telescopic rod; 307, second servo motor; 308, rotating bearing; 309, pressure roller; 310, auxiliary roller; 311, scraper mechanism; 31101, scraper blade; 31102, bolt; 312, rotating wheel; 313, moving gear. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In the description of this utility model, it should be noted that the terms "upper", "lower", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] Example 1

[0025] Please see Figure 1-5 An embodiment of this utility model provides an automatic feeding and forming mechanism for artificial quartz stone slabs, comprising: a conveying body 100, a conveyor belt 101 disposed in the middle position inside the conveying body 100, a pressure roller mechanism 300 disposed on one side above the conveying body 100, a material pouring bucket 200 disposed on the other side above the conveying body 100, and gear grooves 1004 disposed on the front and rear sides of the upper end face of the conveying body 100, and two sets of gear grooves 1004 are provided;

[0026] Also includes:

[0027] The reserved embedded cavity 3001 is installed inside the outer wall of the pressure roller mechanism 300. There are two sets of reserved embedded cavities 3001. Each set of reserved embedded cavities 3001 is equipped with a connecting rod 301. The lower end of the connecting rod 301 is rotatably connected to the pressure roller mechanism 300 through an electric rotating shaft 302. The upper end of the connecting rod 301 is equipped with a motor 303. One end of the motor 303 is equipped with a power end 30301. One end of the power end 30301 is equipped with a cutting blade 304. The cutting blade 304 is threadedly connected to the power end 30301.

[0028] When the device is in use, as the pressure roller mechanism 300 moves left and right on the conveying body 100, the connecting rod 301 is rotated and flipped by the electric rotating shaft 302, extending the connecting rod 301 and rotating it to the sides of the excess material on the lower pressure roller. The motor 303 is turned on, and the motor 303 drives the cutting blade 304 to rotate, cutting off the excess material on both sides of the compacted artificial quartz slab.

[0029] Example 2

[0030] Please see Figure 2 A connecting bridge 305 is provided at the lower part of the inside of the pressure roller mechanism 300. The upper end of the connecting bridge 305 is connected to the pressure roller mechanism 300 for vertical telescopic movement via a hydraulic telescopic rod 306. The two ends of the connecting bridge 305 are installed inside the two sides of the pressure roller mechanism 300. A second servo motor 307 is provided below one end of the connecting bridge 305, and a rotary bearing 308 is provided below the other end of the connecting bridge 305. A pressure roller 309 is provided between the second servo motor 307 and the rotary bearing 308.

[0031] The pressure roller 309 is designed to compact and shape artificial quartz stone materials.

[0032] Please see Figure 2 and Figure 3 Auxiliary rollers 310 are provided on both sides of the pressure roller 309, and there are two auxiliary rollers 310. The two auxiliary rollers 310 are rotatably connected to the inner walls of the pressure roller mechanism 300. Rotating wheels 312 are provided inside the lower ends of the pressure roller mechanism 300, and there are two rotating wheels 312. Both rotating wheels 312 are rotatably connected to the lower ends of the pressure roller mechanism 300. Moving gears 313 are provided above the two rotating wheels 312.

[0033] Please see Figure 2 and Figure 5 Scraper mechanisms 311 are provided on both sides of the pressure roller 309. Both ends of the scraper mechanism 311 are fixedly connected to the pressure roller mechanism 300. A scraper blade 31101 is provided at one end of the scraper mechanism 311. One end of the scraper blade 31101 extends into the scraper mechanism 311. One end of the scraper blade 31101 is fixedly connected to the scraper mechanism 311 by a bolt 31102.

[0034] The scraper blade 31101 can effectively clean the outer wall of the pressure roller 309, preventing material from sticking to the outer wall of the pressure roller 309 and causing unevenness.

[0035] Please see Figure 1 Each of the two sets of gear grooves 1004 has a first limiting plate 1001 on one side and a second limiting plate 1002 on the other side. The front and rear sides of the conveying body 100 each have a clamping area 1003. The rotating wheel 312 is installed inside the clamping area 1003, and the moving gear 313 is installed on the gear groove 1004.

[0036] Please see Figure 1The upper end of the pouring hopper 200 is provided with a flip-up cover 201. One side of the flip-up cover 201 is rotatably connected to the pouring hopper 200, and the other side of the flip-up cover 201 is locked to the pouring hopper 200 by a snap-lock 205. A fixing plate is provided on the outside of one end of the pouring hopper 200. A first servo motor 202 is provided above the fixing plate. A power shaft 203 is provided at one end of the first servo motor 202. The power shaft 203 is rotatably connected to the pouring hopper 200 by a rotating wheel 204.

[0037] The externally mixed material is transferred into the pouring bucket 200. When starting production, the outer sheet metal base plate is placed under the pouring bucket 200, and then the first servo motor 202 is turned on. The pouring bucket 200 can be flipped when unloading. When unloading, the buckle lock 205 is opened first, and then the flip cover 201 is unfolded, and the internal material is poured onto the sheet metal base plate.

[0038] Working principle: The mixed material is transferred to the discharge hopper 200. During operation, the outer sheet metal base plate is placed under the discharge hopper 200. Then, the first servo motor 202 is activated, causing the discharge hopper 200 to tip over during unloading. During unloading, the latch lock 205 is first opened, then the tipping cover 201 is unfolded, allowing the internal material to pour onto the sheet metal base plate. Next, the conveyor belt 101 is activated, transporting the sheet metal base plate to below the pressure roller mechanism 300. The hydraulic telescopic rod 306 is then lowered, pressing the pressure roller 309 onto the material. Activating the second servo motor 307 further activates the mechanism. The pressure roller 309 moves back and forth on the material, thereby compacting and shaping it. The scraper mechanism 311 and the connecting rod 301 are rotated and flipped by the electric rotating shaft 302. The connecting rod 301 is extended and rotated to the sides of the lower pressure roller where there is excess material. The motor 303 is turned on, and the motor 303 drives the cutting blade 304 to rotate, cutting off the excess material on both sides of the compacted artificial quartz slab. There is reserved space on both sides of the conveyor belt 101 and the inner wall of the conveyor body 100. The iron plate on both sides is longer than the sides of the conveyor belt 101 to avoid damage to the conveyor belt 101 during cutting.

[0039] In the embodiments provided in this application, it should be understood that the disclosed apparatus and methods can be implemented in other ways. The apparatus embodiments described above are merely illustrative. For example, the division of units is only a logical functional division, and in actual implementation, there may be other division methods. Furthermore, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Additionally, the displayed or discussed mutual couplings, direct couplings, or communication connections may be through some communication interfaces; indirect couplings or communication connections between devices or units may be electrical, mechanical, or other forms.

[0040] Finally, it should be noted that the above-described embodiments are merely specific implementations of the present invention, used to illustrate the technical solutions of the present invention, and not to limit it. The scope of protection of the present invention is not limited thereto. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that any person skilled in the art can still modify or easily conceive of changes to the technical solutions described in the foregoing embodiments within the technical scope disclosed in the present invention, or make equivalent substitutions for some of the technical features; and these modifications, changes, or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention, and should all be covered within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims

1. An automatic feeding and forming mechanism for artificial quartz stone slabs, including a conveying body (100), a conveyor belt (101) is provided in the middle of the conveying body (100), a pressure roller mechanism (300) is provided on one side above the conveying body (100), a material pouring bucket (200) is provided on the other side above the conveying body (100), and gear grooves (1004) are provided on the front and rear sides of the upper end face of the conveying body (100), and two sets of gear grooves (1004) are provided; Its features are: Also includes: A reserved embedded cavity (3001) is installed inside both sides of the outer wall of the pressure roller mechanism (300). Two sets of the reserved embedded cavities (3001) are provided. A connecting rod (301) is provided inside the two sets of reserved embedded cavities (3001). The lower end of the connecting rod (301) is rotatably connected to the pressure roller mechanism (300) through an electric rotating shaft (302). A motor (303) is provided at the upper end of the connecting rod (301). A power end (30301) is provided at one end of the motor (303). A cutting blade (304) is provided at one end of the power end (30301). The cutting blade (304) is threadedly connected to the power end (30301).

2. The automatic feeding and forming mechanism for artificial quartz stone slabs according to claim 1, characterized in that: A connecting bridge (305) is provided at the lower part of the inside of the pressure roller mechanism (300). The upper end of the connecting bridge (305) is connected to the pressure roller mechanism (300) for vertical telescopic movement via a hydraulic telescopic rod (306). Both ends of the connecting bridge (305) are installed inside the sides of the pressure roller mechanism (300). A second servo motor (307) is provided at the lower part of one end of the connecting bridge (305), and a rotary bearing (308) is provided at the lower part of the other end of the connecting bridge (305). A pressure roller (309) is provided between the second servo motor (307) and the rotary bearing (308).

3. The automatic material feeding and forming mechanism for artificial quartz stone slabs according to claim 2, characterized in that: Auxiliary rollers (310) are provided on both sides of the pressure roller (309), and there are two auxiliary rollers (310). The two auxiliary rollers (310) are rotatably connected to the inner walls of the pressure roller mechanism (300). Rotating wheels (312) are provided inside the lower ends of the pressure roller mechanism (300), and there are two rotating wheels (312). The two rotating wheels (312) are rotatably connected to the lower ends of the pressure roller mechanism (300). Moving gears (313) are provided above the two rotating wheels (312).

4. The automatic feeding and forming mechanism for artificial quartz stone slabs according to claim 3, characterized in that: Scraper mechanisms (311) are provided on both sides of the pressure roller (309). Both ends of the scraper mechanism (311) are fixedly connected to the pressure roller mechanism (300). A scraper blade (31101) is provided at one end of the scraper mechanism (311). One end of the scraper blade (31101) extends into the scraper mechanism (311). One end of the scraper blade (31101) is fixedly connected to the scraper mechanism (311) by a bolt (31102).

5. The automatic feeding and forming mechanism for artificial quartz stone slabs according to claim 4, characterized in that: A first limiting plate (1001) is provided on one side of each of the two sets of gear grooves (1004), and a second limiting plate (1002) is provided on the other side of each of the two sets of gear grooves (1004). A clamping area (1003) is provided on one side of the front end and the rear end of the conveying body (100). The rotating wheel (312) is installed inside the clamping area (1003), and the moving gear (313) is installed on the gear groove (1004).

6. The automatic feeding and forming mechanism for artificial quartz stone slabs according to claim 5, characterized in that: The upper end of the pouring hopper (200) is provided with a flip-up cover (201). One side of the flip-up cover (201) is rotatably connected to the pouring hopper (200), and the other side of the flip-up cover (201) is locked to the pouring hopper (200) by a snap lock (205). A fixing plate is provided on the outside of one end of the pouring hopper (200), and a first servo motor (202) is provided above the fixing plate. A power shaft (203) is provided at one end of the first servo motor (202), and the power shaft (203) is rotatably connected to the pouring hopper (200) through a rotating wheel (204).

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