A cutting, flanging and sewing integrated machine for bag making
By integrating a suction system and a circulating cooling system into a bag-making cutting, folding, and sewing machine, the problem of exhaust gas purification is solved, achieving efficient exhaust gas collection and purification, protecting the health of operators, and improving equipment efficiency and lifespan.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHONGQING STOXX NEW MATERIAL CO LTD
- Filing Date
- 2025-08-19
- Publication Date
- 2026-07-07
AI Technical Summary
Existing cutting, folding, and sewing integrated machines generate a large amount of waste gas during use, causing health damage to operators and failing to effectively purify the gas.
A bag-making cutting, folding, and sewing integrated machine was designed, comprising an ultrasonic sewing machine, a suction system, a dust collector, and a circulating cooling system. The machine collects dust through a suction plate and a suction hood, reduces the temperature of the exhaust gas using an air filter and circulating cooling water pipes in the dust collector, and accelerates airflow with a fan to achieve exhaust gas purification.
It effectively collects and purifies dust and exhaust gas generated during bag making, improves the working environment, protects the health of operators, extends equipment life, and improves work efficiency.
Smart Images
Figure CN224465393U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bag making technology, and in particular to a bag making integrated cutting, folding and sewing machine. Background Technology
[0002] In the packaging industry, the production of bag products usually involves multiple processes such as raw material transportation, cutting, folding, and sewing.
[0003] However, existing cutting, folding and sewing machines generate a large amount of exhaust gas during actual use, which can cause operators to inhale the exhaust gas and suffer damage. They cannot effectively purify the exhaust gas generated when the cutting, folding and sewing machines are in operation. Utility Model Content
[0004] This utility model provides a solution that is significantly different from existing technologies, addressing the problem that existing technologies are too simplistic. To overcome the aforementioned deficiencies of existing technologies, this utility model provides an integrated cutting, folding, and sewing machine for bag making, aiming to solve the problems mentioned in the background.
[0005] To achieve the above objectives, this utility model provides a bag-making cutting, folding, and sewing integrated machine, comprising: a base plate; a top plate fixedly connected to both sides of the top of the base plate via support plates; a support column fixedly connected to the top of the top plate; an ultrasonic sewing machine body disposed on one side of the support column; a machine housing connected to one side of the ultrasonic sewing machine body via a connecting rod; a worktable disposed on the left side of the top of the top plate; an mounting plate fixedly connected to the right side of the support column; an electric telescopic rod fixedly mounted on the outer side of the mounting plate via bolts; a suction plate fixedly connected to the output end of the electric telescopic rod; a suction hood fixedly connected to the surface of the suction plate; a dust collector fixedly connected to the right side of the suction plate via a pipe; an air filter disposed in the inner cavity of the dust collector; a circulating cooling water pipe disposed on the right side of the inner cavity of the dust collector; a fan fixedly mounted at the bottom of the dust collector; a water pump fixedly connected to the inlet end of the circulating cooling water pipe via a pipe; a water tank fixedly connected to one side of the water pump via bolts, and the back of the water tank communicating with the outlet end of the circulating cooling water pipe.
[0006] The base plate, support plate, and top plate form a stable overall frame structure. The ultrasonic sewing machine body is mounted on the support columns and connected to the machine housing. A worktable is located on the left side of the top plate, integrating cutting, folding, and sewing functions. This effectively improves bag-making efficiency and reduces the time and labor costs required for multiple process changes. An electric telescopic rod is installed on the outside of the mounting plate, connecting the suction plate and suction hood, allowing for flexible adjustment of the suction position. Combined with a dust collector, it effectively collects dust and impurities generated during bag making. An air filter inside the dust collector ensures clean exhaust air; circulating cooling water pipes lower the air temperature inside the dust collector, preventing high temperatures from affecting equipment performance and lifespan; a fan accelerates airflow, enhances dust removal, improves the working environment, and protects the health of operators. A water pump delivers water from the water tank to the circulating cooling water pipes, maintaining the normal operation of the cooling system.
[0007] Preferably, a battery box is provided on the left side of the bottom of the base plate, and a storage battery is fixedly connected to the inner cavity of the battery box by bolts. A charging port is provided at the middle of one side of the battery box, and the output end of the charging port is unidirectionally electrically connected to the input end of the storage battery.
[0008] A battery box is located on the bottom left side of the base plate, which contains a built-in battery and a charging port, allowing the device to work normally without an external power source. This increases the flexibility and convenience of the device and makes it suitable for different work scenarios.
[0009] Preferably, a motor is fixedly installed at the middle of the top of the water tank by bolts, and a stirring rod is fixedly connected to the output end of the motor.
[0010] A motor is installed on the top of the water tank to drive a stirring rod, which can stir the water in the tank to prevent uneven water temperature or sedimentation of impurities in the water, ensuring the stable cooling effect of the circulating cooling water pipes, and thus ensuring the normal operation of the entire cooling system.
[0011] Preferably, an air quality sensor is fixedly connected to the air outlet of the fan via a pipe, and the top of the air quality sensor is fixedly connected to the bottom of the base plate.
[0012] An air quality sensor is connected to the fan outlet, which can monitor the quality of the exhaust air in real time and display the data on the first display screen. This allows operators to understand the dust removal effect of the equipment and the air quality of the working environment in a timely manner. If the air quality does not meet the standards, appropriate measures can be taken promptly.
[0013] Preferably, an air quality sensor is fixedly connected to the air outlet of the fan via a pipe, and the top of the air quality sensor is fixedly connected to the bottom of the base plate.
[0014] The installation of air quality sensors can detect the purification effect.
[0015] Preferably, a first display is fixedly connected to the upper end of one side of the dust collector, and the input terminal of the first display is unidirectionally electrically connected to the output terminal of the air quality sensor.
[0016] It is convenient for displaying data.
[0017] Preferably, support legs are fixedly connected to both the left and right sides of the bottom of the base plate, and anti-slip pads are provided on the bottom of the support legs. Preferably, a PLC controller is fixedly installed on the top of the support column by bolts, and the output terminal of the PLC controller is unidirectionally electrically connected to the input terminal of the electric telescopic rod, fan, and water pump.
[0018] The beneficial effects of this utility model are: the electric telescopic rod can drive the suction plate and suction hood to move, and the suction position can be adjusted according to actual needs, effectively collecting dust and debris generated during the bag making process. The air filter inside the dust collector can filter the intake air, ensuring that the exhaust air is clean, improving the working environment, reducing the impact of dust on the health of operators, and also reducing the damage of dust to the internal parts of the machine, thus extending the service life of the machine.
[0019] In use, the material is placed on the workbench, and the ultrasonic sewing machine, with the cooperation of the machine housing, cuts, folds, and sews the material according to a preset program to complete the bag-making process. The fan is started, creating negative pressure at the suction plate and suction hood to suck in dust and debris generated during bag making. Air carrying dust enters the dust collector through pipes; as it passes through the air filter, the dust is filtered and intercepted, and the clean air is discharged. The electric telescopic rod can adjust the position of the suction plate as needed to expand the dust collection range. The water pump pumps water from the tank into the circulating cooling water pipe, which flows within the dust collector, absorbing the heat generated by the dust collector, and then the hot water flows back to the tank. The motor drives the stirring rod to agitate the water in the tank, ensuring a uniform water temperature. A temperature sensor monitors the water temperature in the tank and displays it on a second display, allowing the operator to take appropriate action based on the water temperature. An air quality sensor detects the air discharged after being treated by the dust collector and transmits the detection data to a first display, allowing the operator to monitor the air quality in real time. Under normal circumstances, the charging port charges the battery. When the external power supply fails, the battery provides backup power to maintain the equipment's basic operation. Operators use the PLC controller to set parameters such as the extension length of the electric telescopic mast, the fan speed, and the water pump flow rate. The PLC controller sends control signals to each piece of equipment according to a preset program, achieving automated operation and precise control of the equipment. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a structural schematic diagram of a specific embodiment of the present utility model;
[0022] Figure 2 This is a schematic diagram of the chassis structure according to a specific embodiment of this utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the temperature sensor according to a specific embodiment of this utility model;
[0024] Figure 4 This is a schematic diagram of the structure of the stirring rod according to a specific embodiment of this utility model;
[0025] Figure 5 This is a schematic diagram of the battery box according to a specific embodiment of the present invention.
[0026] Part Name
[0027] 1. Base plate; 2. Top plate; 3. Support plate; 4. Dust collector; 5. First display; 6. Electric telescopic rod; 7. Mounting plate; 8. Support column; 9. PLC controller; 10. Ultrasonic sewing machine body; 11. Workbench; 12. Machine casing; 13. Suction plate; 14. Water pump; 15. Temperature sensor; 16. Second display; 17. Motor; 18. Suction hood; 19. Water tank; 20. Stirring rod; 21. Fan; 22. Air quality sensor; 23. Circulating cooling water pipe; 24. Air filter; 25. Charging port; 26. Battery box; 27. Battery. Detailed Implementation
[0028] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings. Preferably, the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0029] In the description of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, in the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0030] Please see Figures 1 to 5 This utility model provides a bag-making cutting, folding, and sewing integrated machine, comprising: a base plate 1; a top plate 2 fixedly connected to both sides of the top of the base plate 1 via support plates 3; a support column 8 fixedly connected to the top of the top plate 2; an ultrasonic sewing machine body 10 disposed on one side of the support column 8; a housing 12 connected to one side of the ultrasonic sewing machine body 10 via a connecting rod; a worktable 11 disposed on the left side of the top of the top plate 2; a mounting plate 7 fixedly connected to the right side of the support column 8; and an electric telescopic rod 6 fixedly mounted on the outer side of the mounting plate 7 via bolts. An air suction plate 13 is fixedly connected to the output end, and an air suction hood 18 is fixedly connected to the surface of the air suction plate 13. A dust collector 4 is fixedly connected to the right side of the air suction plate 13 through a pipe. An air filter 24 is installed in the inner cavity of the dust collector 4. A circulating cooling water pipe 23 is installed on the right side of the inner cavity of the dust collector 4. A fan 21 is fixedly installed at the bottom of the dust collector 4. A water pump 14 is fixedly connected to the inlet end of the circulating cooling water pipe 23 through a pipe. A water tank 19 is fixedly connected to one side of the water pump 14 through bolts, and the back of the water tank 19 is connected to the outlet end of the circulating cooling water pipe 23.
[0031] In this embodiment: the base plate 1, support plate 3, and top plate 2 form a stable overall frame structure. An ultrasonic sewing machine body 10 is mounted on the support column 8 and connected to the machine housing 12. A worktable 11 is mounted on the left side of the top plate 2, achieving integrated cutting, folding, and sewing functions. This effectively improves bag-making efficiency and reduces the time and labor costs required for multiple process transitions. An electric telescopic rod 6 is mounted on the outside of the mounting plate 7, connecting the suction plate 13 and the suction hood 18, allowing for flexible adjustment of the suction position. Combined with the dust collector 4, it effectively collects dust and impurities generated during bag making. An air filter 24 is installed inside the dust collector 4 to filter the air, ensuring clean exhaust air. A circulating cooling water pipe 23 reduces the air temperature inside the dust collector 4, preventing high temperatures from affecting equipment performance and lifespan. A fan 21 accelerates airflow, enhances dust removal, improves the working environment, and protects the health of operators. A water pump 14 delivers water from the water tank 19 to the circulating cooling water pipe 23, maintaining the normal operation of the cooling system.
[0032] A battery box 26 is provided on the left side of the bottom of the base plate 1. A storage battery 27 is fixedly connected to the inner cavity of the battery box 26 by bolts. A charging port 25 is provided in the middle of one side of the battery box 26. The output end of the charging port 25 is unidirectionally electrically connected to the input end of the storage battery 27. A motor 17 is fixedly installed in the middle of the top of the water tank 19 by bolts. A stirring rod 20 is fixedly connected to the output end of the motor 17. An air quality sensor 22 is fixedly connected to the air outlet end of the fan 21 through a pipe. The top of the air quality sensor 22 is fixedly connected to the bottom of the base plate 1. A first display 5 is fixedly connected to the upper end of one side of the dust collector 4. The input end of the first display 5 is unidirectionally electrically connected to the output end of the air quality sensor 22. Support legs are fixedly connected to both the left and right sides of the bottom of the base plate 1, and anti-slip pads are provided on the bottom of the support legs. Preferably, a PLC controller 9 is fixedly installed on the top of the support column 8 by bolts, and the output terminal of the PLC controller 9 is unidirectionally electrically connected to the input terminals of the electric telescopic rod 6, the fan 21, and the water pump 14.
[0033] First, the material is placed on the workbench 11. The ultrasonic sewing machine body 10, in conjunction with the machine housing 12, cuts, folds, and sews the material according to a preset program, completing the bag-making process. The fan 21 is started, creating negative pressure at the suction plate 13 and suction hood 18, sucking in dust and debris generated during bag making. Air carrying dust enters the dust collector 4 through pipes. As it passes through the air filter 24, the dust is filtered and intercepted, and the cleaned air is discharged. The electric telescopic rod 6 can adjust the position of the suction plate 13 as needed to expand the dust collection range. The water pump 14 pumps water from the water tank 19 into the circulating cooling water pipe 23. The circulating cooling water pipe flows within the dust collector 4, absorbing the heat generated by the dust collector, and then the hot water flows back to the water tank. The motor 17 drives the stirring rod 20 to stir the water in the tank, ensuring a uniform water temperature. The temperature sensor 15 monitors the water temperature in the tank and displays it on the second display 16, allowing the operator to take appropriate action based on the water temperature. Air quality sensor 22 detects the air discharged after being treated by the dust collector and transmits the detected data to the first display 5 for real-time monitoring of air quality. Under normal circumstances, charging port 25 charges battery 27. In the event of an external power failure, the battery provides backup power to maintain basic equipment operation. Operators can set parameters such as the extension length of the electric telescopic mast 6, the wind speed of fan 21, and the flow rate of water pump 14 via PLC controller 9. The PLC controller sends control signals to each device according to a preset program, achieving automated operation and precise control of the equipment.
[0034] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Those skilled in the art can understand that implementing all or part of the above-described embodiments and making equivalent changes in accordance with the claims of the present utility model are still within the scope of the utility model.
Claims
1. A bag-making integrated cutting, folding, and sewing machine, comprising: The base plate (1) is characterized in that a top plate (2) is fixedly connected to both sides of the top of the base plate (1) by a support plate (3), a support column (8) is fixedly connected to the top of the top plate (2), an ultrasonic sewing machine body (10) is provided on one side of the support column (8), a machine box (12) is connected to one side of the ultrasonic sewing machine body (10) by a connecting rod, a worktable (11) is provided on the left side of the top of the top plate (2), an mounting plate (7) is fixedly connected to the right side of the support column (8), an electric telescopic rod (6) is fixedly installed on the outside of the mounting plate (7) by bolts, and a suction device is fixedly connected to the output end of the electric telescopic rod (6). A suction plate (13) is fixedly connected to a suction hood (18). A dust collector (4) is fixedly connected to the right side of the suction plate (13) via a pipe. An air filter (24) is provided in the inner cavity of the dust collector (4). A circulating cooling water pipe (23) is provided on the right side of the inner cavity of the dust collector (4). A fan (21) is fixedly installed at the bottom of the dust collector (4). A water pump (14) is fixedly connected to the inlet end of the circulating cooling water pipe (23) via a pipe. A water tank (19) is fixedly connected to one side of the water pump (14) via bolts. The back of the water tank (19) is connected to the outlet end of the circulating cooling water pipe (23).
2. The bag-making cutting, folding, and sewing integrated machine as described in claim 1, characterized in that, A battery box (26) is provided on the left side of the bottom of the base plate (1). A storage battery (27) is fixedly connected to the inner cavity of the battery box (26) by bolts. A charging port (25) is provided at the middle of one side of the battery box (26). The output end of the charging port (25) is unidirectionally electrically connected to the input end of the storage battery (27).
3. The bag-making cutting, folding, and sewing integrated machine as described in claim 1, characterized in that, A motor (17) is fixedly installed at the middle of the top of the water tank (19) by bolts, and a stirring rod (20) is fixedly connected to the output end of the motor (17).
4. The bag-making cutting, folding, and sewing integrated machine as described in claim 1, characterized in that, An air quality sensor (22) is fixedly connected to the air outlet of the fan (21) via a pipe, and the top of the air quality sensor (22) is fixedly connected to the bottom of the base plate (1).
5. The bag-making cutting, folding, and sewing integrated machine as described in claim 3, characterized in that, A second display (16) is fixedly connected to the upper end of one side of the water tank (19) by bolts, and a temperature sensor (15) is fixedly connected to the lower end of one side of the water tank (19) by bolts.
6. The bag-making cutting, folding, and sewing integrated machine as described in claim 4, characterized in that, The dust collector (4) is fixedly connected to the upper end of one side of a first display (5), and the input end of the first display (5) is unidirectionally electrically connected to the output end of the air quality sensor (22).
7. The bag-making cutting, folding, and sewing integrated machine as described in claim 1, characterized in that, The bottom of the base plate (1) is fixedly connected to the left and right sides, and the bottom of the support legs is provided with anti-slip pads.
8. The bag-making cutting, folding, and sewing integrated machine as described in claim 1, characterized in that, A PLC controller (9) is fixedly installed on the top of the support column (8) by bolts. The output end of the PLC controller (9) is unidirectionally electrically connected to the input end of the electric telescopic rod (6), the fan (21), and the water pump (14).