A wear-resistant welding wire flux cored nozzle structure
By designing a wear-resistant welding wire core feeding port structure and utilizing the rotation adjustment of the limiting plate and the quantitative baffle, the problem of precise control of the core feeding amount and flow rate under different diameters and material requirements was solved, thus optimizing the welding performance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIANJIN WODUN WEAR-RESISTANT MATERIALS CO LTD
- Filing Date
- 2025-07-31
- Publication Date
- 2026-07-07
AI Technical Summary
Existing technologies make it difficult to precisely control the amount and flow rate of flux core in welding wire according to different diameters and material requirements, which affects welding performance.
A wear-resistant welding wire flux core feeding port structure was designed. The flux core feeding amount can be precisely controlled by the rotation adjustment of the limiting plate and the quantitative baffle. The flux core flow rate can be adjusted by the motor-driven cross baffle and belt transmission system to ensure that it matches the speed of the steel belt.
It enables the adjustment of flux core dosage and flow rate according to the welding wire specifications, ensuring welding quality and meeting welding requirements under different conditions.
Smart Images

Figure CN224467037U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of welding technology, and in particular relates to a structure for the flux-cored feeding port of wear-resistant welding wire. Background Technology
[0002] The flux-cored wire feed port structure is a common equipment component in the welding industry, playing a crucial role, especially in the production of wear-resistant welding wire. Flux-cored welding wire is mainly used for welding applications under special conditions such as wear resistance, high temperature resistance, and corrosion resistance, and is commonly found in industries such as metallurgy, mining, machinery, and engineering.
[0003] Welding wires of different diameters and with different material requirements require flux cores of different compositions. Therefore, it is necessary to accurately dispense the flux core according to the specifications of the welding wire and the target application to ensure that the weld can meet the expected performance requirements. Therefore, we propose a flux core feeding port structure for wear-resistant welding wires. Utility Model Content
[0004] The purpose of this utility model is to provide a flux core feeding port structure for wear-resistant welding wire. During the movement of the limiting block, the limiting plate will rotate, thereby causing the rotating shaft to rotate. When the rotating shaft rotates, it will drive the quantitative baffle to rotate, thus solving the problem that welding wires with different diameters and material requirements need flux cores with different compositions.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model is a structure for a wear-resistant welding wire flux core feeding port, including a fixing plate, a support frame fixedly connected to the top of the fixing plate, a material conveying pipe fixedly connected to the inner wall of the support frame, a metering mechanism on the support frame, and a flow rate matching mechanism on the fixing plate.
[0007] The metering mechanism includes a feed frame fixedly connected to the top of the conveying pipe. A rotating shaft is rotatably connected to the inner wall of the feed frame. A metering baffle is fixedly connected to the outer wall of the rotating shaft. A limiting plate is fixedly connected to the outer wall of the rotating shaft. A sliding groove is provided inside the feed frame. A limiting block is slidably connected to the inner wall of the sliding groove. A reverse threaded rod is rotatably connected to the inner wall of the limiting block. A worm gear is fixedly connected to the outer wall of the reverse threaded rod. A worm is threadedly connected to the outer wall of the worm gear. A through groove is provided inside the feed frame.
[0008] Furthermore, there are two rotating shafts in total, the outer wall of the limiting block is slidably connected to the inner wall of the limiting plate, and the outer wall of the reverse threaded rod is rotatably connected to the outer wall of the feed frame.
[0009] Furthermore, the outer wall of the worm gear is rotatably connected to the inner wall of the feed frame, and the inner wall of the through groove is slidably connected to the outer wall of the limiting plate.
[0010] Furthermore, the flow rate matching mechanism includes two fixed columns fixedly connected to the top of the fixed plate. The bottom of the conveying pipe is fixedly connected to the second conveying pipe, and a cross baffle is rotatably connected to the inner wall of the second conveying pipe.
[0011] Furthermore, a second rotating shaft is fixedly connected to the outer wall of the cross baffle, the outer wall of the second rotating shaft is rotatably connected to the inner wall of the second conveying pipe, a motor is fixedly connected to the outer wall of the second fixed column, and the output shaft of the motor is fixedly connected to a third rotating shaft via a coupling.
[0012] Furthermore, the outer wall of the rotating shaft three is rotatably connected to the inner wall of the fixed column two, a pulley one is fixedly connected to the outer wall of the rotating shaft three, a belt is drivenly connected to the outer wall of the pulley one, and a pulley two is drivenly connected to the end of the belt away from the pulley one, and the inner wall of the pulley two is fixedly connected to the outer wall of the rotating shaft two.
[0013] Furthermore, a pulley three is fixedly connected to the outer wall of the rotating shaft three, a conveyor belt is driven to the outer wall of the pulley three, a pulley four is driven to the end of the conveyor belt away from the pulley three, and a rotating shaft four is fixedly connected to the inner wall of the pulley four.
[0014] Furthermore, the outer wall of the rotating shaft is rotatably connected to a fixed column. There are two fixed columns in total. The outer wall of the fixed column is fixedly connected to the outer wall of the fixed plate. The two fixed columns are fixedly connected to a groove on the side that is close to each other.
[0015] This utility model has the following beneficial effects:
[0016] 1. This utility model incorporates a limiting plate. Manually rotating the worm gear drives the worm wheel to rotate. Simultaneously, the worm wheel rotates, causing the reverse threaded rod to rotate. This rotation, in turn, causes the limiting blocks to slide within the groove, moving them closer or further apart. During this movement, the limiting blocks rotate, causing the limiting plate to rotate, which in turn rotates the rotating shaft. This rotation, in turn, causes the quantitative baffle to rotate, allowing for adjustment of the opening size. This mechanism allows for manual adjustment of the opening size, enabling adjustments to the flux-cored charge amount based on different welding wire specifications.
[0017] 2. This utility model incorporates a cross baffle. The drug core is fed into the feed frame and conveying pipe, falling into the second conveying pipe. The motor is then started, driving the third rotating shaft to rotate, which in turn drives the first pulley to rotate, thus moving the belt. Simultaneously, the belt rotates the second pulley, which in turn drives the second rotating shaft. The rotation of the second rotating shaft, in turn, drives the cross baffle to rotate. This mechanism can adjust the flow rate of the drug core, ensuring that the drug core flow rate matches the speed of the steel belt.
[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0021] Figure 2 This is a schematic diagram of the rotating shaft structure of this utility model;
[0022] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the middle;
[0023] Figure 4 This is a schematic diagram of the worm gear structure of this utility model;
[0024] Figure 5 This is a schematic diagram of the fixed column two structure of this utility model;
[0025] Figure 6 This utility model Figure 5 Enlarged structural diagram at point B.
[0026] The attached diagram lists the components represented by each number as follows:
[0027] 101. Fixed plate; 102. Support frame; 103. Material conveying pipe; 2. Quantitative mechanism; 201. Feed frame; 202. Rotating shaft; 203. Quantitative baffle; 204. Limiting plate; 205. Limiting block; 206. Reverse threaded rod; 207. Slide groove; 208. Worm gear; 209. Worm; 210. Through groove; 3. Flow rate matching mechanism; 301. Material conveying pipe two; 302. Cross baffle; 303. Rotating shaft two; 304. Motor; 305. Rotating shaft three; 306. Belt pulley one; 307. Belt; 308. Belt pulley two; 309. Belt pulley three; 310. Conveyor belt; 311. Belt pulley four; 312. Rotating shaft four; 313. Fixed column; 314. Groove; 315. Fixed column two. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0029] Please see Figure 1-6 As shown, this utility model is a structure for a wear-resistant welding wire flux core feeding port, including a fixing plate 101, a support frame 102 fixedly connected to the top of the fixing plate 101, a material conveying pipe 103 fixedly connected to the inner wall of the support frame 102, a quantitative mechanism 2 provided on the support frame 102, and a flow rate matching mechanism 3 provided on the fixing plate 101.
[0030] The metering mechanism 2 includes an infeed frame 201 fixedly connected to the top of the conveying pipe 103. A rotating shaft 202 is rotatably connected to the inner wall of the infeed frame 201. A metering baffle 203 is fixedly connected to the outer wall of the rotating shaft 202. A limiting plate 204 is fixedly connected to the outer wall of the rotating shaft 202. By setting the metering baffle 203 and adjusting the opening size of the two metering baffles 203, the metered dosage of the drug core is measured. A chute 207 is provided inside the infeed frame 201. A limiting block 205 is slidably connected to the inner wall of the chute 207. A reverse threaded rod 206 is rotatably connected to the inner wall of the limiting block 205. A worm gear 208 is fixedly connected to the outer wall of the reverse threaded rod 206. A worm 209 is threadedly connected to the outer wall of the worm gear 208. By setting the worm... When the worm gear 209 rotates, it drives the worm wheel 208 to rotate, which in turn drives the reverse threaded rod 206 to rotate, causing the two limit blocks 205 to slide in the slide groove 207. The feed frame 201 has a through groove 210 inside. There are two rotating shafts 202. The outer wall of the limit block 205 is slidably connected to the inner wall of the limit plate 204, and the outer wall of the reverse threaded rod 206 is rotatably connected to the outer wall of the feed frame 201. By setting the through groove 210, the limit plate 204 is prevented from being blocked by the feed frame 201 while rotating, thus preventing it from continuing to rotate. The outer wall of the worm gear 209 is rotatably connected to the inner wall of the feed frame 201, and the inner wall of the through groove 210 is slidably connected to the outer wall of the limit plate 204.
[0031] The flow rate matching mechanism 3 includes two fixed columns 315 fixedly connected to the top of the fixed plate 101. A second conveying pipe 301 is fixedly connected to the bottom of the conveying pipe 103. A cross baffle 302 is rotatably connected to the inner wall of the second conveying pipe 301, allowing continuous feeding of the drug core. A second rotating shaft 303 is fixedly connected to the outer wall of the cross baffle 302, and the outer wall of the second rotating shaft 303 is rotatably connected to the inner wall of the second conveying pipe 301. A motor 304 is fixedly connected to the outer wall of the fixed column 315. The output shaft of the motor 304 is fixedly connected to a third rotating shaft 305 via a coupling. Through the second conveying pipe 301, the drug core passes through the feed frame 201 and... After the material conveying pipe 103, it enters the material conveying pipe 2 301, where the core is conveyed by the cross baffle 302. The outer wall of the rotating shaft 305 is rotatably connected to the inner wall of the fixed column 2 315. The outer wall of the rotating shaft 305 is fixedly connected to the pulley 1 306. The outer wall of the pulley 1 306 is driven by the belt 307. The end of the belt 307 away from the pulley 1 306 is driven by the pulley 2 308. By setting the rotating shaft 305, when the rotating shaft 305 rotates, it will drive the pulley 1 306 to rotate, thereby driving the belt 307 to move, and then driving the pulley 2 308 to rotate. The inner wall of the pulley 2 308 is fixedly connected to the outer wall of the rotating shaft 2 303.
[0032] A pulley 309 is fixedly connected to the outer wall of the rotating shaft 305. A conveyor belt 310 is driven to the outer wall of the pulley 309. A pulley 4 311 is driven to the end of the conveyor belt 310 away from the pulley 309. A rotating shaft 4 312 is fixedly connected to the inner wall of the pulley 4 311. By setting the pulley 309, when the pulley 309 rotates, it will drive the conveyor belt 310 to move, conveying the drug core on the surface of the conveyor belt 310. A fixed post 313 is rotatably connected to the outer wall of the rotating shaft 4 312. There are two fixed posts 313. The outer wall of the fixed post 313 is fixedly connected to the outer wall of the fixed plate 101. A groove 314 is fixedly connected to the side of the two fixed posts 313 that are close to each other. By setting the groove 314, the drug core conveyed by the conveyor belt 310 will fall into the groove 314 for subsequent operations.
[0033] One specific application of this embodiment is:
[0034] First, manually rotate the worm gear 209 to drive the worm wheel 208 to rotate. Simultaneously, the worm wheel 208 rotates, driving the reverse threaded rod 206 to rotate. This rotation of the reverse threaded rod 206 causes the limiting blocks 205 to slide within the groove 207, allowing them to move closer or further apart. During this movement, the limiting blocks 205 drive the limiting plate 204 to rotate, causing the rotating shaft 202 to rotate. This rotation of the rotating shaft 202 drives the metering baffle 203 to rotate. The size of the opening can be adjusted by manually rotating the metering baffle 203, allowing for manual adjustment of the flux core feed rate according to different welding wire specifications. The flux core is then fed through the feed frame 201 and the conveying pipe 103, falling into the conveying pipe 301. Then, the motor 3 is started. 04. The rotating shaft 305 rotates, which in turn rotates the pulley 306, causing the belt 307 to move. When the belt 307 moves, it rotates the pulley 308, which in turn rotates the rotating shaft 303. When the rotating shaft 303 rotates, it rotates the cross baffle 302, which puts the drug core above the cross baffle 302 onto the conveyor belt 310. Then, as the rotating shaft 305 rotates, it rotates the pulley 309, which in turn rotates the conveyor belt 310, causing the pulley 311 to rotate. When the conveyor belt 310 starts to move, it moves the drug core that is above the conveyor belt 310, causing the drug core to fall into the groove 314. This mechanism can adjust the flow rate of the drug core to ensure that the drug core flow rate matches the speed of the steel belt.
[0035] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0036] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A structure for a flux-cored welding wire feeding port, comprising a fixing plate (101), characterized in that: A support frame (102) is fixedly connected to the top of the fixed plate (101), a material conveying pipe (103) is fixedly connected to the inner wall of the support frame (102), a metering mechanism (2) is provided on the support frame (102), and a flow rate matching mechanism (3) is provided on the fixed plate (101). The metering mechanism (2) includes a feed frame (201) fixedly connected to the top of the conveying pipe (103). A rotating shaft (202) is rotatably connected to the inner wall of the feed frame (201). A metering baffle (203) is fixedly connected to the outer wall of the rotating shaft (202). A limiting plate (204) is fixedly connected to the outer wall of the rotating shaft (202). A sliding groove (207) is provided inside the feed frame (201). A limiting block (205) is slidably connected to the inner wall of the sliding groove (207). A reverse threaded rod (206) is rotatably connected to the inner wall of the limiting block (205). A worm gear (208) is fixedly connected to the outer wall of the reverse threaded rod (206). A worm (209) is threadedly connected to the outer wall of the worm gear (208). A through groove (210) is provided inside the feed frame (201).
2. The wear-resistant welding wire flux-cored feed port structure according to claim 1, characterized in that, There are two rotating shafts (202). The outer wall of the limiting block (205) is slidably connected to the inner wall of the limiting plate (204), and the outer wall of the reverse threaded rod (206) is rotatably connected to the outer wall of the feed frame (201).
3. The wear-resistant welding wire flux-cored feed port structure according to claim 2, characterized in that, The outer wall of the worm (209) is rotatably connected to the inner wall of the feed frame (201), and the inner wall of the through groove (210) is slidably connected to the outer wall of the limiting plate (204).
4. The wear-resistant welding wire flux-cored feed port structure according to claim 3, characterized in that, The flow rate matching mechanism (3) includes a fixed column two (315) fixedly connected to the top of the fixed plate (101). There are two fixed columns two (315). The bottom of the conveying pipe (103) is fixedly connected to the conveying pipe two (301). The inner wall of the conveying pipe two (301) is rotatably connected to a cross baffle (302).
5. The wear-resistant welding wire flux-cored feed port structure according to claim 4, characterized in that, The outer wall of the cross baffle (302) is fixedly connected to a rotating shaft two (303), the outer wall of the rotating shaft two (303) is rotatably connected to the inner wall of the conveying pipe two (301), the outer wall of the fixed column two (315) is fixedly connected to a motor (304), and the output shaft of the motor (304) is fixedly connected to a rotating shaft three (305) through a coupling.
6. The wear-resistant welding wire flux-cored feed port structure according to claim 5, characterized in that, The outer wall of the rotating shaft three (305) is rotatably connected to the inner wall of the fixed column two (315). The outer wall of the rotating shaft three (305) is fixedly connected to the pulley one (306). The outer wall of the pulley one (306) is driven by the belt (307). The end of the belt (307) away from the pulley one (306) is driven by the pulley two (308). The inner wall of the pulley two (308) is fixedly connected to the outer wall of the rotating shaft two (303).
7. The wear-resistant welding wire flux-cored feed port structure according to claim 6, characterized in that, The outer wall of the rotating shaft three (305) is fixedly connected to the pulley three (309), the outer wall of the pulley three (309) is connected to the conveyor belt (310), the end of the conveyor belt (310) away from the pulley three (309) is connected to the pulley four (311), and the inner wall of the pulley four (311) is fixedly connected to the rotating shaft four (312).
8. The wear-resistant welding wire flux-cored feed port structure according to claim 7, characterized in that, The outer wall of the rotating shaft (312) is rotatably connected to a fixed column (313). There are two fixed columns (313). The outer wall of the fixed column (313) is fixedly connected to the outer wall of the fixed plate (101). The two fixed columns (313) are fixedly connected to a groove (314) on the side that is close to each other.