A de-icing device for a car unloader
By designing a lifting carriage, a vertical spiral feeding mechanism, and a hydraulically driven breaking head on the unloading machine, the problem of frozen layer obstructing unloading was solved, achieving efficient breaking of the frozen layer and smooth unloading of materials.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIANFU HEAVY IND
- Filing Date
- 2025-07-08
- Publication Date
- 2026-07-07
AI Technical Summary
Existing unloading machines are unable to effectively break through the frozen layer in cold environments, which hinders the unloading process and affects unloading efficiency.
A defreezing device for a truck unloading machine was designed, including a lifting slide, a vertical spiral feeding mechanism, a feeding mechanism, and a defreezing head. The lifting and swaying of the defreezing head is controlled by a telescopic control arm, and the frozen layer is broken by a hydraulically driven defreezing roller.
This technology enables the simultaneous breaking of the frozen layer during unloading, improving the equipment's applicability and unloading efficiency, and ensuring the smooth unloading of materials.
Smart Images

Figure CN224467064U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of unloading machine technology, specifically relating to a defrosting device for unloading machines. Background Technology
[0002] Existing long-distance transportation mostly uses railway transportation, which has a large single transport capacity and low cost. In the transportation of bulk materials (such as coal), in order to reduce environmental pollution during transportation, it is usually necessary to spray water to suppress dust. However, in cold environments, a frozen layer often forms on the edge of the carriage wall. While unloading machines can unload at high speed, frozen material cannot be unloaded effectively, thus affecting the unloading process and making it impossible to complete effective clearing.
[0003] Chinese patent CN113003247A discloses a negative pressure unloading machine using a material collector, which can transport materials over long distances and complete the unloading process. However, it cannot be used for unloading in situations with frozen layers.
[0004] Therefore, how to provide a defreezing device for unloading machines that can effectively break through the frozen layer to complete the unloading is a problem that urgently needs to be solved by those skilled in the art. Utility Model Content
[0005] In view of this, the present invention provides a defreezing device for unloading machines, which can remove the frozen layer without affecting unloading, thereby improving the applicability of the equipment.
[0006] To achieve the above objectives, this utility model adopts the following technical solution: a defreezing device for an unloading machine, comprising:
[0007] The lifting slide is used to connect to the unloading machine gantry. A vertical screw feeding mechanism is connected to the lifting slide, and the bottom of the vertical screw feeding mechanism is provided with a feeding port.
[0008] A feeding mechanism is installed at the bottom end of the lifting slide, and the feeding mechanism gathers the material and introduces it into the feed inlet;
[0009] The freezing head is located on one side of the lifting slide. Multiple telescopic control arms are hinged to the top two sides of the freezing head. The other ends of the multiple telescopic control arms are respectively hinged to the lifting slide and / or the feeding mechanism. The multiple telescopic control arms cooperate to control the lifting and tilting of the freezing head.
[0010] The beneficial effects of this utility model are: this device has both unloading and defreezing functions. It uses a defreezing head to break the frozen layer inside the truck bed. The defreezing head is controlled by multiple telescopic control arms, which can change the working position of the defreezing head. The defreezing head will not affect the normal unloading work when it is raised. After the defreezing head is lowered by the telescopic control arms, the frozen layer on the bottom and side walls of the truck bed is broken. At the same time, the broken material is pushed to the feeding mechanism. It is convenient to use and thus improves the practicality of the equipment.
[0011] Preferably, the feeding mechanism includes a collection tray, a transmission assembly, and a collection tray drive motor. The collection tray is rotatably connected to the bottom end of the lifting slide and is located at the feed inlet. The outer side wall of the collection tray is provided with drive teeth. The transmission assembly meshes with the drive teeth for transmission. A bracket for mounting the collection tray drive motor is fixed on the lifting slide. The bracket is located at the middle of the axial direction of the lifting slide.
[0012] The resulting technical effect is that the collection tray can gather materials together and introduce them into the feed inlet, and the subsequent vertical screw feeding mechanism completes the subsequent material transfer and unloading process. The collection tray is driven to rotate by a drive motor and transmission components.
[0013] Preferably, there are two telescopic control arms, one of which is hinged at the top of the lifting slide, and the other is hinged at the top of the seat frame. The bottom of the telescopic control arms is hinged to the two sides of the thawing head, and the top hinge points of the two telescopic control arms have a height difference.
[0014] The resulting technical effect is that the telescopic control arm not only supports the thawing head, but also changes the working position of the thawing head. The height misalignment of the top hinge point of the telescopic control arm is intended to deflect the thawing head and complete the thawing operation on the compartment wall.
[0015] Preferably, the telescopic control arm is a hydraulic telescopic arm.
[0016] The resulting technical advantages are: hydraulic drive has a large torque, is easy to control, has stable drive, is reliable in operation, and is suitable for harsh working environments.
[0017] Preferably, the freezing head includes a drive box, a roller rotating frame, and a freezing roller. The top of the drive box is provided with a lug for connecting a telescopic control arm. The roller rotating frame is fixed to the bottom of the drive box. The freezing roller is rotatably connected to the roller rotating frame. A hydraulic drive motor is provided inside the drive box. The output shaft of the hydraulic drive motor is connected to the freezing roller in a transmission manner.
[0018] The resulting technical effect is that the thawing roller can break up frozen materials on the bottom or side walls of the carriage over a large area in a flat plane. It is fast, efficient, and the hydraulic drive can provide a large rotational torque to meet the torque requirements of the thawing operation.
[0019] Preferably, the outer wall of the thawing roller is provided with a plurality of cutting teeth, which are arranged in a spiral pattern.
[0020] The resulting technical effect is that the spiral-shaped cutting teeth can improve the freezing efficiency and break through the hard frozen layer. Attached Figure Description
[0021] Figure 1 The present invention relates to the structure of a defreezing device for a truck unloading machine. Figure 1 ;
[0022] Figure 2 The present invention relates to the structure of a defreezing device for a truck unloading machine. Figure 2 ;
[0023] Figure 3 The present invention relates to the structure of a defreezing device for a truck unloading machine. Figure 3 ;
[0024] Figure 4 This is a structural diagram of the defreezing head of a defreezing device for a truck unloading machine according to this utility model;
[0025] Figure 5 This is a schematic diagram of the feeding mechanism of a defrosting device for a truck unloading machine according to the present invention.
[0026] 1 Lifting slide, 2 Vertical spiral feeding mechanism, 3 Feeding mechanism, 31 Collection tray, 32 Transmission assembly, 33 Collection tray drive motor, 34 Seat frame, 4 Defrost head, 41 Drive box, 42 Roller rotating frame, 43 Defrost roller, 431 Cutting tooth, 44 Hanging ear, 5 Telescopic control arm. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] See appendix to this utility model Figures 1 to 5 According to an embodiment of the present invention, a defreezing device for an unloading machine includes:
[0029] The lifting slide 1 is used to connect the unloading machine gantry. The lifting slide 1 is connected to the vertical screw feeding mechanism 2, and the bottom of the vertical screw feeding mechanism 2 is provided with a feeding port.
[0030] Feeding mechanism 3 is installed at the bottom of lifting slide 1. Feeding mechanism 3 gathers the material and introduces it into the feed inlet.
[0031] The breaker head 4 is located on one side of the lifting slide 1. Multiple telescopic control arms 5 are hinged to the top two sides of the breaker head 4. The other ends of the multiple telescopic control arms 5 are respectively hinged to the lifting slide 1 and / or the feeding mechanism 3. There are hinge ears for connection at the specific hinge positions. The multiple telescopic control arms 5 cooperate to control the lifting and tilting of the breaker head 4.
[0032] In other embodiments, the feeding mechanism 3 includes a collection tray 31, a transmission component 32, and a collection tray drive motor 33. The collection tray 31 is rotatably connected to the bottom end of the lifting slide 1 and is located at the feed inlet. The outer side wall of the collection tray 31 is provided with drive teeth. The transmission component 32 meshes with the drive teeth for transmission. A seat 34 for mounting the collection tray drive motor 33 is fixed on the lifting slide 1. The seat 34 is located in the middle of the axial direction of the lifting slide 1.
[0033] In some other specific embodiments, there are two telescopic control arms 5. The top end of one telescopic control arm is hinged to the lifting slide 1, and the top end of the other telescopic control arm is hinged to the seat 34. The bottom end of the telescopic control arm 5 is hinged to the two sides of the freezing head 4. The top hinge points of the two telescopic control arms 5 have a height difference.
[0034] To improve the suspension and support effect of the thawing head, the telescopic control arm can also be four arms, which can be adjusted appropriately according to actual needs.
[0035] In some other specific embodiments, the telescopic control arm 5 is a hydraulic telescopic arm, which is reliable in operation, has a large driving torque, and is suitable for harsh working environments.
[0036] In some other embodiments, the freezing head 4 includes a drive box 41, a roller rotating frame 42, and a freezing roller 43. The top of the drive box 41 is provided with a hanging lug 44 for connecting the telescopic control arm 5. The roller rotating frame 42 is fixed to the bottom of the drive box 41. The freezing roller 43 is rotatably connected to the roller rotating frame 42. A hydraulic drive motor is provided inside the drive box 41, and the output shaft of the hydraulic drive motor is connected to the freezing roller 43 in a transmission manner.
[0037] In other specific embodiments, multiple cutting teeth 431 are distributed on the outer wall of the thawing roller 43. The multiple cutting teeth 431 are arranged in a spiral pattern to bite and thaw the ice. The roller structure can operate over a large area in a plane, resulting in high efficiency.
[0038] This device will not affect the unloading function, and can complete the defreezing of the remaining frozen layer after the initial unloading. The defreezed material is pushed to the feeding mechanism and discharged from the car by the vertical screw feeding mechanism 2, which improves the unloading efficiency and quality and is suitable for harsh working environments.
[0039] The apparatus and methods disclosed in the embodiments are described in a relatively simple manner since they correspond to the methods disclosed in the embodiments. For relevant details, please refer to the description in the method section.
[0040] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A defreezing device for an unloading machine, characterized in that, include: The lifting slide (1) is used to connect the unloading machine gantry. The lifting slide (1) is connected to a vertical screw feeding mechanism (2). The bottom of the vertical screw feeding mechanism (2) is provided with a feeding port. Feeding mechanism (3), which is installed at the bottom end of the lifting slide (1), gathers the material and introduces it into the feed inlet; The freezing head (4) is located on one side of the lifting slide (1). Multiple telescopic control arms (5) are hinged to the top two sides of the freezing head (4). The other ends of the multiple telescopic control arms (5) are respectively hinged to the lifting slide (1) and / or the feeding mechanism (3). The multiple telescopic control arms (5) cooperate to control the lifting and swaying of the freezing head (4).
2. The defreezing device for an unloading machine according to claim 1, characterized in that, The feeding mechanism (3) includes a collection tray (31), a transmission assembly (32), and a collection tray drive motor (33). The collection tray (31) is rotatably connected to the bottom end of the lifting slide (1) and is located at the feed inlet. The outer side wall of the collection tray (31) is provided with drive teeth. The transmission assembly (32) meshes with the drive teeth for transmission. The lifting slide (1) is fixed with a seat (34) for mounting the collection tray drive motor (33). The seat (34) is located in the middle of the axial direction of the lifting slide (1).
3. The defreezing device for an unloading machine according to claim 2, characterized in that, There are two telescopic control arms (5). The top of one telescopic control arm is hinged to the lifting slide (1), and the top of the other telescopic control arm is hinged to the seat frame (34). The bottom of the telescopic control arm (5) is hinged to the two sides of the freezing head (4). The top hinge points of the two telescopic control arms (5) have a height difference.
4. The defreezing device for an unloading machine according to claim 3, characterized in that, The telescopic control arm (5) is a hydraulic telescopic arm.
5. A defreezing device for an unloading machine according to any one of claims 1-4, characterized in that, The freezing head (4) includes a drive box (41), a roller rotating frame (42), and a freezing roller (43). The top of the drive box (41) is provided with a hanging lug (44) for connecting the telescopic control arm (5). The roller rotating frame (42) is fixed to the bottom of the drive box (41). The freezing roller (43) is rotatably connected to the roller rotating frame (42). The drive box (41) is provided with a hydraulic drive motor. The output shaft of the hydraulic drive motor is connected to the freezing roller (43) in a transmission connection.
6. The defreezing device for an unloading machine according to claim 5, characterized in that, The outer wall of the thawing roller (43) is provided with a plurality of cutting teeth (431), which are arranged in a spiral pattern.