A discharge device with three-stage screening and automatic weighing

By designing a discharge device with three-stage screening and automatic weighing, the problem of the single function of the existing discharge device is solved. It realizes the integration of material cooling, screening and weighing, improves production efficiency and reduces manual intervention.

CN224467078UActive Publication Date: 2026-07-07YIXING HANLV ENVIRONMENTAL TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YIXING HANLV ENVIRONMENTAL TECH CO LTD
Filing Date
2025-09-28
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

The existing discharge devices have limited functionality and require frequent manual intervention, which significantly reduces production efficiency.

Method used

A discharge device with three-stage screening and automatic weighing was designed, including a slag cooler, a bucket elevator, a gyratory screen and a suspended weighing device. It integrates cooling, screening and weighing to process materials, reducing manual intervention.

Benefits of technology

It integrates material cooling, screening, and weighing, improving production efficiency, reducing manual intervention, and enhancing the continuity of the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a discharge device technical field discloses a kind of discharge devices with three-stage screening plus automatic weighing, including cold slag machine and swing screen, the outer wall of the cold slag machine is provided with inlet, the outer wall of the cold slag machine is provided with bucket elevator, the inside of the bucket elevator is provided with discharge port, the inside of the swing screen is provided with filter assembly, the outer wall of the swing screen is provided with feed hopper, the lower surface of the feed hopper is provided with suspension type weigher.In the utility model, the material is lifted to the discharge port by the bucket lifting inside the bucket elevator, and then enters the swing screen and is screened by the filter assembly inside the swing screen, and different specifications of materials are screened out, and then the materials fall into the suspension type weigher through the feed hopper for automatic weighing, and then the cooling, screening and weighing are integrated, which improves the continuity of the production process and reduces the effect of manual intervention.
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Description

Technical Field

[0001] This utility model relates to the field of discharge device technology, and in particular to a discharge device with three-stage screening and automatic weighing. Background Technology

[0002] A discharge device is a mechanical or automated system component used in industrial production and material handling to discharge materials processed or stored inside equipment according to specific needs. It is usually connected to the outlet of equipment such as reaction vessels, storage tanks, conveyors, and crushers, and discharges materials through valves, screw conveyors, vibration, pneumatic pushing, etc.

[0003] However, the existing discharge devices have limited functionality and require frequent manual intervention, which significantly reduces production efficiency. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a discharge device with three-stage screening and automatic weighing, which aims to improve the problem that the existing discharge devices have relatively simple functions, require frequent manual intervention, and greatly reduce production efficiency.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A discharge device with three-stage screening and automatic weighing includes a slag cooler and a gyratory screen. The slag cooler has an inlet on its outer wall and a bucket elevator on its outer wall. The bucket elevator has an outlet inside. The gyratory screen has a filter assembly inside and a feed hopper on its outer wall. A suspended weighing device is installed on the lower surface of the feed hopper.

[0007] Through the above technical solution: after the material enters the slag cooler through the feed inlet for cooling, it is conveyed to the bucket elevator. The buckets inside the bucket elevator lift the material to the discharge port and enter the gyratory screen. The gyratory screen filters out materials of different specifications, and then the material falls from the feed hopper into the suspended weighing device for automatic weighing. This achieves the integration of cooling, screening, and weighing, improving production efficiency and reducing manual intervention.

[0008] Preferably, the filter assembly includes a first screen, the outer wall of which is disposed inside the gyratory screen, a second screen is disposed below the first screen, the outer wall of which is disposed inside the gyratory screen, and a third screen is disposed below the second screen, the outer wall of which is disposed inside the gyratory screen.

[0009] Preferably, the outer wall of the gyratory screen is provided with an observation window.

[0010] Preferably, a connecting block one is fixedly connected to the outer wall of the feed hopper, a connecting block two is attached to the lower surface of the connecting block one, the outer wall of the connecting block two is fixedly connected to the outer wall of the suspended weighing device, a connecting component is provided on the outer wall of the connecting block one, and the connecting component is provided on the outer wall of the connecting block two.

[0011] Preferably, the connecting assembly includes a support frame, the outer wall of which is fixedly connected to the outer wall of connecting block one, a flip plate is rotatably connected to the outer wall of the support frame, a stop block is attached to the outer wall of the flip plate, a threaded rod is provided inside the stop block, a connecting block three is threadedly connected to the outer wall of the threaded rod, the outer wall of connecting block three is fixedly connected to the outer wall of the flip plate, and the outer wall of the stop block is fixedly connected to the outer wall of connecting block two.

[0012] Preferably, the connecting assembly further includes a fixed column, a sliding column is slidably connected inside the fixed column, a support column is fixedly connected inside the sliding column, a spring is provided on the outer wall of the support column, a limit column is fixedly connected to the outer wall of the spring, and the outer wall of the limit column is slidably connected inside the fixed column and the sliding column.

[0013] Preferably, the outer wall of the fixed column is fixedly connected to the outer wall of the feed hopper, and the outer wall of the sliding column is fixedly connected to the outer wall of the suspended weighing device.

[0014] Preferably, the limiting post has a groove inside.

[0015] This utility model has the following beneficial effects:

[0016] 1. In this utility model, the material in the rotary kiln enters the slag cooler through the feed port for cooling treatment and is then conveyed to the bucket elevator. The buckets inside the bucket elevator lift the material to the discharge port, where it enters the gyratory screen and is screened by the filter components inside the gyratory screen to separate materials of different specifications. The material then falls from the feed hopper into the suspended weighing device for automatic weighing, thus integrating cooling, screening and weighing into one unit. This improves the continuity of the production process while reducing manual intervention.

[0017] 2. In this utility model, the mutual cooperation between the support frame, the flip plate, the stop block, the threaded rod and the connecting block enables the feeding hopper to be quickly disassembled and assembled, which facilitates the cleaning and maintenance of the feeding hopper in the later stage. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of a discharge device with three-stage screening and automatic weighing proposed in this utility model;

[0019] Figure 2This is a partial structural diagram of the feed hopper of a discharge device with three-stage screening and automatic weighing proposed in this utility model;

[0020] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0021] Figure 4 A partial structural diagram of a tilting plate for a discharge device with three-stage screening and automatic weighing proposed in this utility model;

[0022] Figure 5 This is a partial structural diagram of a suspended weighing device with a three-stage screening and automatic weighing discharge mechanism proposed in this utility model.

[0023] Figure 6 for Figure 5 Enlarged view of point B in the middle;

[0024] Figure 7 This is a partial structural diagram of a discharge device with a three-stage screening and automatic weighing function proposed in this utility model.

[0025] Legend:

[0026] 1. Slag cooler; 2. Feed inlet; 3. Bucket elevator; 4. Discharge outlet; 5. Gyratory screen; 6. Filter assembly; 61. Screen one; 62. Screen two; 63. Screen three; 7. Observation window; 8. Feed hopper; 9. Suspended weighing device; 10. Connecting block one; 11. Connecting block two; 12. Connecting assembly; 1201. Support frame; 1202. Tilting plate; 1203. Stop block; 1204. Threaded rod; 1205. Connecting block three; 1206. Fixed column; 1207. Sliding column; 1208. Support column; 1209. Spring; 1210. Limiting column. Detailed Implementation

[0027] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0028] Example 1, refer to Figures 1-3An embodiment of this utility model is provided: a discharge device with three-stage screening and automatic weighing, including a slag cooler 1 and a gyratory screen 5. The outer wall of the slag cooler 1 is provided with a feed inlet 2, the outer wall of the slag cooler 1 is provided with a bucket elevator 3, the inside of the bucket elevator 3 is provided with a discharge outlet 4, the inside of the gyratory screen 5 is provided with a filter assembly 6, the outer wall of the gyratory screen 5 is provided with a feed hopper 8, and the lower surface of the feed hopper 8 is provided with a suspended weighing device 9.

[0029] Specifically, the material is first conveyed from the inlet 2 to the slag cooler 1 through a rotary kiln. The material is cooled by the circulating water inside the slag cooler 1. Then, the outlet 4 of the bucket elevator 3 and the inlet of the gyratory screen 5 are connected through an external conveying pipe. The bucket elevator 3 is equipped with buckets to lift the cooled material to the outlet 4. The gyratory screen 5 is equipped with a filter assembly 6 to screen out products of different specifications such as powder and coarse and fine. The screened material is then conveyed to the feed hopper 8 through the outlet 4 inside the gyratory screen 5. A suspended weighing device 9 is installed below the feed hopper 8, with ton packages hanging below, to automatically weigh each package of material. This integrates cooling, screening and weighing functions into one unit, greatly improving production efficiency.

[0030] Reference Figure 1 The filter assembly 6 includes a first screen 61, the outer wall of which is disposed inside the swing screen 5. Below the first screen 61 is a second screen 62, the outer wall of which is disposed inside the swing screen 5. Below the second screen 62 is a third screen 63, the outer wall of which is disposed inside the swing screen 5. An observation window 7 is provided on the outer wall of the swing screen 5.

[0031] Specifically, screen 1 (61), screen 2 (62), and screen 3 (63) have holes of different sizes inside for efficient filtration of materials.

[0032] Example 2, refer to Figure 2 , Figure 3 and Figure 4 Based on the above embodiments, this embodiment is used to solve the problem of quickly disassembling and assembling the feed hopper 8 to facilitate subsequent cleaning of the feed hopper 8, and is achieved through the following solution.

[0033] A connecting block 10 is fixedly connected to the outer wall of the feed hopper 8. A connecting block 2 11 is attached to the lower surface of the connecting block 10. The outer wall of the connecting block 2 11 is fixedly connected to the outer wall of the suspended weighing device 9. A connecting assembly 12 is provided on the outer wall of the connecting block 10. The connecting assembly 12 is located on the outer wall of the connecting block 2 11. The connecting assembly 12 includes a support frame 1201. The outer wall of the support frame 1201 is fixedly connected to the outer wall of the connecting block 10. A flip plate 1202 is rotatably connected to the outer wall of the support frame 1201. A stop block 1203 is attached to the outer wall of the flip plate 1202. A threaded rod 1204 is provided inside the stop block 1203. A connecting block 3 1205 is threadedly connected to the outer wall of the threaded rod 1204. The outer wall of the connecting block 3 1205 is fixedly connected to the outer wall of the flip plate 1202. The outer wall of the stop block 1203 is fixedly connected to the outer wall of the connecting block 2 11.

[0034] Specifically, by rotating the threaded rod 1204 to disengage it from the inside of the connecting block 1205, and then pulling the threaded rod 1204 outward to slide it out from the inside of the stop block 1203, the limitation on the flip plate 1202 is further removed. Then, the flip plate 1202 is rotated. When the flip plate 1202 flips and disengages from contact with the stop block 1203, the connecting block 10 is pulled upward. When the connecting block 10 moves upward, the fixing action of the connecting block 10 and the feed hopper 8 will drive the feed hopper 8 to move upward, thereby achieving the effect of quickly disassembling the feed hopper 8 for easy maintenance and cleaning in the future.

[0035] Example 3, refer to Figure 5 , Figure 6 and Figure 7 The connecting assembly 12 also includes a fixed column 1206, a sliding column 1207 slidably connected inside the fixed column 1206, a support column 1208 fixedly connected inside the sliding column 1207, a spring piece 1209 provided on the outer wall of the support column 1208, a limit column 1210 fixedly connected to the outer wall of the spring piece 1209, and the outer wall of the limit column 1210 slidably connected inside the fixed column 1206 and the sliding column 1207; the outer wall of the fixed column 1206 is fixedly connected to the outer wall of the feed hopper 8, and the outer wall of the sliding column 1207 is fixedly connected to the outer wall of the suspended weighing device 9; a groove is provided inside the limit column 1210;

[0036] Specifically, firstly, press the limiting post 1210 to make it slide inside the fixed post 1206 and the sliding post 1207, which further drives the spring piece 1209 to rotate on the outer wall of the support post 1208. The groove inside the limiting post 1210 is for the convenience of the operator to press the limiting post 1210. After the limiting post 1210 slides to the appropriate position, hold the fixed post 1206 and pull it upward. When the fixed post 1206 moves upward, the fixing action of the fixed post 1206 and the feed hopper 8 will drive the feed hopper 8 to move upward, thereby achieving the effect of quick disassembly of the feed hopper 8.

[0037] Working principle: The material in the rotary kiln first enters the slag cooler 1 through the feed port 2 for cooling, and then enters the swing screen 5 through the discharge port 4 inside the bucket elevator 3. The material of different specifications is screened by the screens 61, 62 and 63 installed inside the swing screen 5. The screened material falls into the suspended weighing device 9 through the feed hopper 8 for automatic weighing. The design of the observation window 7 facilitates real-time monitoring of the screening process, thereby integrating material cooling, screening and weighing, greatly improving production efficiency while reducing manual intervention.

[0038] By rotating the threaded rod 1204 in the reverse direction, the threaded rod 1204 will disengage from the inside of the connecting block 1205. Then, pull the threaded rod 1204 outward to make it slide out of the stop block 1203. Then, flip the flip plate 1202. The support frame 1201 is used to support the flip plate 1202 to flip. At this time, pull the connecting block 10 upward. When the connecting block 10 moves, it will drive the feed hopper 8 to move upward. Alternatively, the limiting post 1210 can be pressed in the center to make it slide inside the fixed post 1206 and the sliding post 1207. When the limiting post 1210 slides a certain distance, it will release the limitation on the fixed post 1206 and the sliding post 1207. At this time, pull the fixed post 1206 upward to drive the feed hopper 8 to move upward, thereby achieving the effect of quick disassembly of the feed hopper 8, which is convenient for later cleaning.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A discharge device with three-stage screening and automatic weighing, comprising a slag cooler (1) and a gyratory screen (5), characterized in that: The outer wall of the slag cooler (1) is provided with a feed inlet (2), the outer wall of the slag cooler (1) is provided with a bucket elevator (3), the inside of the bucket elevator (3) is provided with a discharge outlet (4), the inside of the swing screen (5) is provided with a filter assembly (6), the outer wall of the swing screen (5) is provided with a feed hopper (8), and the lower surface of the feed hopper (8) is provided with a suspended weighing device (9).

2. The discharge device with three-stage screening and automatic weighing according to claim 1, characterized in that: The filter assembly (6) includes a first screen (61), the outer wall of which is disposed inside the swing screen (5), a second screen (62) is disposed below the first screen (61), the outer wall of which is disposed inside the swing screen (5), and a third screen (63) is disposed below the second screen (62), the outer wall of which is disposed inside the swing screen (5).

3. The discharge device with three-stage screening and automatic weighing according to claim 1, characterized in that: The outer wall of the swing screen (5) is provided with an observation window (7).

4. The discharge device with three-stage screening and automatic weighing according to claim 1, characterized in that: The outer wall of the feed hopper (8) is fixedly connected to a connecting block one (10), and the lower surface of the connecting block one (10) is attached to a connecting block two (11). The outer wall of the connecting block two (11) is fixedly connected to the outer wall of the suspended weighing device (9). The outer wall of the connecting block one (10) is provided with a connecting component (12), and the connecting component (12) is provided on the outer wall of the connecting block two (11).

5. A discharge device with three-stage screening and automatic weighing according to claim 4, characterized in that: The connecting assembly (12) includes a support frame (1201), the outer wall of which is fixedly connected to the outer wall of connecting block one (10), a flip plate (1202) is rotatably connected to the outer wall of the support frame (1201), a stop block (1203) is attached to the outer wall of the flip plate (1202), a threaded rod (1204) is provided inside the stop block (1203), a connecting block three (1205) is threadedly connected to the outer wall of the threaded rod (1204), the outer wall of the connecting block three (1205) is fixedly connected to the outer wall of the flip plate (1202), and the outer wall of the stop block (1203) is fixedly connected to the outer wall of connecting block two (11).

6. A discharge device with three-stage screening and automatic weighing according to claim 4, characterized in that: The connecting assembly (12) further includes a fixed column (1206), a sliding column (1207) is slidably connected inside the fixed column (1206), a support column (1208) is fixedly connected inside the sliding column (1207), a spring piece (1209) is provided on the outer wall of the support column (1208), a limit column (1210) is fixedly connected to the outer wall of the spring piece (1209), and the outer wall of the limit column (1210) is slidably connected inside the fixed column (1206) and the sliding column (1207).

7. A discharge device with three-stage screening and automatic weighing according to claim 6, characterized in that: The outer wall of the fixed column (1206) is fixedly connected to the outer wall of the feed hopper (8), and the outer wall of the sliding column (1207) is fixedly connected to the outer wall of the suspended weighing device (9).

8. A discharge device with three-stage screening and automatic weighing according to claim 7, characterized in that: The limiting post (1210) has a groove inside.