A heat treatment apparatus for flange shaft machining

Abstract

The utility model relates to flange processing technical field, and disclose a kind of heat treatment equipment for flange shaft processing, the heat treatment equipment for flange shaft processing, including platform, the top end surface of platform is fixedly connected with cooling pool, the top end surface of platform is provided with clamping assembly.This heat treatment equipment for flange shaft processing, automatically complete the process of flange's grabbing, lifting, moving and releasing, avoid artificial intervention, significantly improve the efficiency of flange assembly and disassembly in heat treatment process, adapt to flange of different sizes, improve the adaptability of device, according to the corresponding limit positioning of flange size automatic realization, prevent flange from deviating or shaking in handling, heat treatment process, bracket flange is lifted, reduce the contact area between support plate and flange, through slot so that bracket can be completely cooled liquid flow, realize more comprehensive surrounding and cooling to flange, avoid cooling dead angle, effectively improve quenching efficiency and cooling uniformity.

Description

Technical Field

[0001] This utility model relates to the field of flange processing technology, specifically to a heat treatment device for flange shaft processing. Background Technology

[0002] Flanges are common connecting parts, mainly used for connecting shafts or pipe ends. They are also widely used at equipment inlets and outlets to achieve reliable connections between equipment and pipelines, and between different pieces of equipment. They are usually fastened together with bolts and gaskets to ensure the sealing and pressure resistance of the connection. Flanges have a simple structure, are easy to disassemble and assemble, and are easy to maintain. They are an indispensable and important component in fluid transport systems. Flanges require heat treatment during the manufacturing process.

[0003] However, since flanges have different bore diameters, the clamping components in existing heat treatment equipment for flange processing are of fixed size, which often makes it difficult to conveniently pick up and put down the flange body, and is also not conducive to the effective positioning and fixing of flanges with different bore diameters, thus affecting the heat treatment effect; in view of this, we propose a heat treatment equipment for flange shaft processing. Utility Model Content

[0004] The purpose of this invention is to provide a heat treatment device for flange shaft machining, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a heat treatment device for flange shaft machining, comprising a platform, a cooling pool fixedly connected to the top end face of the platform, and a clamping assembly provided on the top end face of the platform, the clamping assembly comprising:

[0006] The mounting frame has a vertical cylinder fixedly connected to its top end face, a movable frame fixedly connected to the output end of the vertical cylinder, a horizontal cylinder fixedly connected to the side wall of the movable frame, and a mounting block fixedly connected to the output end of the horizontal cylinder.

[0007] A servo motor, wherein a rotating shaft is fixedly connected to the output end of the servo motor, and a limit plate is fixedly connected to the bottom end of the rotating shaft;

[0008] The tray has a limiting arc frame fixedly connected to its top end face, and a bracket fixedly connected to its top end face. The side wall of the bracket has a through groove.

[0009] Preferably, a lifting frame is fixedly connected to the top end face of the platform, and a limiting groove is formed on the top end face of the lifting frame. The limiting groove is provided in several sets, and the several sets of limiting grooves are arranged in a stepped shape.

[0010] Preferably, the mounting bracket is fixedly connected to the top end face of the platform, and the included angle between the vertical cylinder and the horizontal cylinder is set at ninety degrees.

[0011] Preferably, the servo motor is fixedly connected to the side wall of the mounting block, and the support plate is hinged to the top end face of the limiting plate.

[0012] Preferably, a limiting block is fixedly connected to the bottom end face of the tray, and the limiting block is movably connected to the top end face of the limiting plate. The limiting block abuts against the limiting plate, at which point the tray cannot continue to rotate.

[0013] Preferably, the limiting arc frame is provided in several groups, and the several groups of limiting arc frames are arranged in a stepped manner with equal spacing. The limiting arc frame limits flanges of different sizes to prevent flange displacement.

[0014] Preferably, an arc-shaped plate is fixedly connected to the end face of the tray, and the end of the arc-shaped plate away from the tray is positioned upwards.

[0015] Compared with the prior art, this utility model provides a heat treatment device for flange shaft machining, which has the following beneficial effects:

[0016] 1. This heat treatment equipment for flange shaft processing automatically completes the processes of gripping, lifting, moving, and releasing flanges through its clamping components, avoiding manual intervention and significantly improving the efficiency of flange loading and unloading in the heat treatment process. It is adaptable to flanges of different sizes, improving the adaptability of the device. It automatically achieves corresponding limit positioning according to the flange size, preventing the flange from shifting or shaking during handling and heat treatment, thus improving overall stability and processing consistency. The bracket lifts the flange, reducing the contact area between the bracket and the flange. The through groove allows the bracket to be completely filled with coolant, achieving more comprehensive enclosure and cooling of the flange, avoiding cooling dead zones, effectively improving quenching efficiency and cooling uniformity, and helping the flange maintain a uniform temperature distribution during quenching, avoiding local overcooling or overheating, and improving the quality of heat treatment.

[0017] 2. This heat treatment equipment for flange shaft processing guides the pallet with an arc-shaped plate to prevent the pallet from shifting, tilting or getting stuck during the process of detaching from the flange, thereby improving the stability and smoothness of operation. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the main structure of the present utility model;

[0019] Figure 2 This is a schematic diagram of the vertical cylinder structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the cooling pool structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the servo motor structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the pallet structure of this utility model;

[0023] Figure 6 This is a schematic diagram of the tray structure from below.

[0024] In the diagram: 1. Platform; 2. Cooling pool; 3. Clamping assembly; 301. Mounting frame; 302. Vertical cylinder; 303. Movable frame; 304. Horizontal cylinder; 305. Mounting block; 306. Servo motor; 307. Rotating shaft; 308. Limiting plate; 309. Support plate; 310. Limiting arc frame; 311. Support bracket; 312. Through slot; 313. Lifting frame; 314. Limiting slot; 4. Limiting block; 5. Arc plate. Detailed Implementation

[0025] like Figures 1-6 As shown, this utility model provides a technical solution: a heat treatment device for flange shaft processing, including a platform 1, a cooling pool 2 fixedly connected to the top end face of the platform 1, and a clamping assembly 3 provided on the top end face of the platform 1. The clamping assembly 3 includes a mounting frame 301, a vertical cylinder 302, a movable frame 303, a horizontal cylinder 304, a mounting block 305, a servo motor 306, a rotating shaft 307, a limiting plate 308, a support plate 309, a limiting arc frame 310, a bracket 311, a through groove 312, a lifting frame 313, and a limiting groove 314.

[0026] In one embodiment of this utility model, a vertical cylinder 302 is fixedly connected to the top end face of the mounting frame 301, a movable frame 303 is fixedly connected to the output end of the vertical cylinder 302, a horizontal cylinder 304 is fixedly connected to the side wall of the movable frame 303, a mounting block 305 is fixedly connected to the output end of the horizontal cylinder 304, the mounting frame 301 is fixedly connected to the top end face of the platform 1, the included angle between the vertical cylinder 302 and the horizontal cylinder 304 is set at 90 degrees, a lifting frame 313 is fixedly connected to the top end face of the platform 1, a limiting groove 314 is opened on the top end face of the lifting frame 313, the number of limiting grooves 314 is set in several sets, and the several sets of limiting grooves 314 are arranged in a stepped shape.

[0027] A servo motor 306 is fixedly connected to the side wall of the mounting block 305. A rotating shaft 307 is fixedly connected to the output end of the servo motor 306. A limiting plate 308 is fixedly connected to the bottom end of the rotating shaft 307. A support plate 309 is hinged to the top end face of the limiting plate 308. A limiting arc frame 310 is fixedly connected to the top end face of the support plate 309. A bracket 311 is fixedly connected to the top end face of the support plate 309. A through groove 312 is opened on the side wall of the bracket 311. A limiting block 4 is fixedly connected to the bottom end face of the support plate 309. The limiting block 4 is movably connected to the top end face of the limiting plate 308. The limiting block 4 abuts against the limiting plate 308. At this time, the bracket 311 cannot continue to rotate. Several sets of limiting arc frames 310 are set at equal intervals in a stepped manner. The limiting arc frames 310 limit flanges of different sizes to prevent flange displacement.

[0028] The vertical cylinder 302 controls the height of the movable frame 303 and the support plate 309, while the horizontal cylinder 304 controls the lateral movement of the mounting block 305 and the support plate 309, allowing the flange to move between the lifting frame 313 and the cooling pool 2.

[0029] The flange is placed in the limiting groove 314, and the pallet 309 is moved above the flange. The vertical cylinder 302 drives the pallet 309 to descend. When the bottom of the pallet 309 encounters the flange, the pallet 309 is pushed by the flange, causing the pallet 309 to rotate in the direction of the rotating shaft 307, thereby moving the pallet 309 to the bottom of the flange. At this time, the distribution direction of the pallet 309 is consistent with the direction of the slot between the two sets of lifting frames 313. The pallet 309 can rotate in the opposite direction to reset after losing the limiting position of the flange. At this time, the pallet 309 rises to lift the flange. Then, by driving the vertical cylinder 302 and the horizontal cylinder 304, the flange can be placed in the cooling pool 2 for quenching to improve the strength of the flange.

[0030] After quenching, the pallet 309 is moved back to above the flange, and then the servo motor 306 is driven to rotate 90° so that the distribution direction of the pallet 309 is perpendicular to the slot direction between the two sets of lifting frames 313. The pallet 309 is driven to descend and is squeezed by the lifting frames 313, causing the pallet 309 to rotate and the flange to be supported by the lifting frames 313. Then the pallet 309 is lifted and removed from the flange. The process of grabbing, lifting, moving and releasing the flange is completed automatically, avoiding manual intervention and significantly improving the efficiency of flange loading and unloading in the heat treatment process. It is also compatible with flanges of different sizes, improving the adaptability of the device.

[0031] Several sets of limiting arc frames 310 are arranged in a stepped manner at equal intervals. The limiting arc frames 310 limit flanges of different sizes and automatically achieve corresponding limiting and positioning according to the flange size, preventing the flange from shifting or shaking during handling and heat treatment, improving overall stability and processing consistency. The flange is lifted by the set bracket 311, reducing the contact area between the support plate 309 and the flange. The through groove 312 allows the support 311 to be completely filled with coolant, achieving more comprehensive enclosure and cooling of the flange, avoiding cooling dead corners, effectively improving quenching efficiency and cooling uniformity, helping the flange to maintain a uniform temperature distribution during quenching, avoiding local overcooling or overheating, and improving the quality of heat treatment.

[0032] In addition, an arc-shaped plate 5 is fixedly connected to the end face of the pallet 309. The end of the arc-shaped plate 5 away from the pallet 309 is set upward. When the pallet 309 is lifted and removed from the flange, the arc-shaped plate 5 is movably connected to the inner wall of the lifting frame 313 and the inner wall of the flange to guide the pallet 309 and prevent the pallet 309 from shifting, tilting or getting stuck during the process of detaching from the flange, thereby improving the stability and smoothness of operation.

[0033] In this invention, during use, the vertical cylinder 302 controls the height of the movable frame 303 and the support plate 309, while the horizontal cylinder 304 controls the lateral movement of the mounting block 305 and the support plate 309, allowing the flange to move between the lifting frame 313 and the cooling pool 2. The flange is placed in the limiting groove 314, and the support plate 309 is moved above the flange. The vertical cylinder 302 drives the support plate 309 to descend. When the bottom of the support plate 309 encounters the flange, the support plate 309 is pushed by the flange, causing it to rotate towards the rotating shaft 307, thus moving the support plate 309 below the flange. At this point, the distribution direction of the support plate 309 is consistent with the direction of the slots between the two sets of lifting frames 313. The support plate 309, having lost the flange's limiting position... Under these circumstances, the flange can be rotated and reset in the opposite direction. At this time, the pallet 309 rises to lift the flange. Then, by driving the vertical cylinder 302 and the horizontal cylinder 304, the flange can be placed in the cooling pool 2 for quenching. After quenching, the pallet 309 is driven to move above the flange again. Then, the servo motor 306 is driven to rotate 90° so that the distribution direction of the pallet 309 is perpendicular to the slot direction between the two sets of lifting frames 313. The pallet 309 is driven to descend and is squeezed by the lifting frame 313, causing the pallet 309 to rotate. The flange is then supported by the lifting frame 313. The pallet 309 is then lifted and removed from the flange. The process of grabbing, lifting, moving and releasing the flange is completed automatically, avoiding manual intervention.

[0034] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A heat treatment device for flange shaft machining, comprising a platform (1), the top end face of the platform (1) is fixedly connected with a cooling pool (2), characterized in that: The top end face of the platform (1) is provided with a clamping assembly (3), the clamping assembly (3) comprises: The top end face of the mounting frame (301) is fixedly connected with a vertical air cylinder (302), the output end of the vertical air cylinder (302) is fixedly connected with a movable frame (303), the side wall of the movable frame (303) is fixedly connected with a horizontal air cylinder (304), the output end of the horizontal air cylinder (304) is fixedly connected with a mounting block (305); The output end of the servo motor (306) is fixedly connected with a rotating shaft (307), the bottom end of the rotating shaft (307) is fixedly connected with a limiting plate (308); The top end face of the supporting plate (309) is fixedly connected with a limiting arc frame (310), the top end face of the supporting plate (309) is fixedly connected with a bracket (311), the side wall of the bracket (311) is provided with a through slot (312).

2. The heat treatment apparatus for flange shaft machining according to claim 1, characterized by: The top end face of the lifting frame (313) is fixedly connected with the platform (1), the top end face of the lifting frame (313) is provided with a limiting groove (314), the number of the limiting groove (314) is provided with several groups, and the several groups of limiting grooves (314) are arranged in a stepped manner.

3. The heat treatment apparatus for flange shaft machining according to claim 1, characterized by: The mounting frame (301) is fixedly connected to the top end face of the platform (1), and the included angle between the vertical air cylinder (302) and the horizontal air cylinder (304) is ninety degrees.

4. The heat treatment apparatus for flange shaft machining according to claim 1, characterized by: The servo motor (306) is fixedly connected to the side wall of the mounting block (305), and the supporting plate (309) is hinged to the top end face of the limiting plate (308).

5. The heat treatment apparatus for flange shaft machining according to claim 1, characterized by: The bottom end face of the supporting plate (309) is fixedly connected with a limiting block (4), and the top end face of the limiting block (4) is movably connected with the limiting plate (308).

6. The heat treatment apparatus for flange shaft machining according to claim 1, characterized by: The number of the limiting arc frame (310) is provided with several groups, and the several groups of limiting arc frames (310) are arranged at equal intervals in a stepped manner.

7. The heat treatment apparatus for flange shaft machining according to claim 1, characterized by: The end face of the supporting plate (309) is fixedly connected with an arc-shaped plate (5), and the end of the arc-shaped plate (5) away from the supporting plate (309) is arranged upward.

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