Automatic heating device for oil tank of hot blast stove hydraulic station

Abstract

This utility model discloses an automatic heating device for the oil tank of a hot blast stove hydraulic station, specifically relating to the technical field of hot blast stove hydraulic stations. It includes: a base with casters at the bottom and a fixed block fixedly connected to the top; a hydraulic pump fixedly connected to one end of the fixed block; an oil pipe fixedly connected to one end of the hydraulic pump; an oil tank connected to one end of the oil pipe; a tank cover slidably connected to the top of the oil tank; a uniform heating device on the inner side of the oil tank; a motor fixedly connected to the bottom of the motor on the inner side of the oil tank; a threaded rod fixedly connected to the motor's output shaft; a threaded sleeve threadedly connected to the circumference of the threaded rod; a force-bearing rod fixedly connected to the circumference of the threaded sleeve; a heater fixedly connected to the top of the force-bearing rod; and a heating tube fixedly connected to the inner side of the heater. This utility model relates to the field of hot blast stove hydraulic stations, and it solves the problem of uneven heating within the oil tank of a hot blast stove hydraulic station through the uniform heating device.

Description

Technical Field

[0001] This utility model relates to the field of hydraulic station technology for hot blast stoves, and in particular to an automatic heating device for the oil tank of a hydraulic station for hot blast stoves. Background Technology

[0002] The hydraulic station for a hot blast stove is a crucial component of the hot blast stove system, its primary function being to provide power to the hydraulic system within the stove. The hydraulic system typically drives various mechanical components within the hot blast stove, such as dampers, valves, regulators, and vibration devices. The hydraulic station provides stable hydraulic pressure to power these systems, thereby ensuring the normal operation of the hot blast stove equipment.

[0003] An automatic heating device for the oil tank of a hot blast stove hydraulic station, as disclosed in the public notice (Announcement No.: CN203702743U), includes an oil tank, a circulating oil pump, a heater, a power controller, and a temperature controller. The oil tank, along with the circulating oil pump, heater, power controller, and temperature controller, forms a heating circulation system via oil pipes. The circulating oil pump, heater, power controller, and temperature controller are connected in series and to a power source. The circulating oil pump is composed of a relay, a contactor, and a circulating oil pump motor. The heater is composed of a relay, a contactor, and a heating inductor. Compared with existing technologies, this utility model offers the following advantages: low cost, simple structure, convenient use, and scientific practicality. It slows down the aging rate of the hydraulic station oil tank, reduces operating costs, improves the stability and reliability of the hot blast stove hydraulic station, and ensures the safe and stable operation of the hot blast stove equipment, thereby guaranteeing the normal production of the blast furnace.

[0004] The components such as the oil tank, circulating oil pump, and heater in the above patent work together to achieve the effects of low cost, simple structure, convenient use, and scientific practicality. However, they cannot achieve better uniform heating of the oil tank. Therefore, we propose an automatic heating device for the oil tank of the hot air furnace hydraulic station. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the existing technology in that it is not possible to achieve better uniform heating inside the oil tank. This utility model proposes an automatic heating device for the oil tank of a hot air furnace hydraulic station.

[0006] To solve the above technical problems, the technical solution adopted by this utility model is: an automatic heating device for the oil tank of a hot air furnace hydraulic station, comprising: a base, a fixing block fixedly connected to the top of the base, a hydraulic oil pump fixedly connected to one end of the fixing block, an oil pipe fixedly connected to one end of the hydraulic oil pump, an oil tank connected to one end of the oil pipe, a tank cover slidably connected to the top of the oil tank, and a uniform heating device provided on the inner side of the oil tank.

[0007] The uniform heating device includes a motor, the bottom of which is fixedly connected to the inner side of the oil tank. A threaded rod is fixedly connected to the motor's output shaft, and a threaded sleeve is threaded onto the circumference of the threaded rod. A force-bearing rod is fixedly connected to the circumference of the threaded sleeve, and a heater is fixedly connected to the top of the force-bearing rod. A heating tube is fixedly connected to the inner side of the heater, and a limit rod is fixedly connected to the inner side of the oil tank. The circumference of the threaded sleeve and the circumference of the limit rod are slidably connected. The function of this uniform heating device is to drive the threaded rod and threaded sleeve with the motor, causing the heater to move uniformly within the oil tank, thus efficiently and evenly heating the liquid in the tank. Simultaneously, the design of the limit rod ensures that the heater does not exceed a predetermined position within the oil tank, guaranteeing a safe and stable heating process.

[0008] Preferably, multiple heating elements are provided, and casters are provided at the bottom of the base. By distributing multiple heating elements in different areas of the oil tank, heat can be evenly distributed in the oil, avoiding uneven heating that could cause localized overheating or insufficient temperature. This is crucial for ensuring that hydraulic oil or other fluids maintain stable operating conditions in different temperature ranges.

[0009] Preferably, a glass cover is fixedly connected to the top of the heater, and there is a gap between the bottom of the glass cover and the circumferential surface of the heating tube. The gap between the glass cover and the heating tube serves multiple purposes, including protection, thermal isolation, uniform heat diffusion, improved safety, and ease of observation. This design can improve the efficiency of the heating equipment, extend its service life, and ensure safety and stability.

[0010] Preferably, an anti-solidification device is provided on the circumferential surface of the threaded rod. The anti-solidification device includes a gear, the circumferential surface of which is fixedly connected to the circumferential surface of the threaded rod. A toothed rod is slidably connected to the inner bottom of the oil tank, one end of which is fixedly connected to a moving rod, and a moving screen plate is fixedly connected to the side of the moving rod. The design of this anti-solidification device mainly achieves continuous stirring and cleaning of the liquid in the oil tank through a series of mechanical structures, preventing the oil from solidifying, settling, or accumulating impurities, thus maintaining the fluidity of the oil and the efficient operation of the heating system.

[0011] Preferably, the gear meshes with the rack, and there is a gap between the bottom of the moving screen plate and the top of the glass cover. The specific function needs further analysis in conjunction with the equipment's function and design goals; these gaps and mechanical designs are intended to optimize equipment performance, increase durability, and ensure efficient operation.

[0012] Preferably, the inner side of the oil tank is located on the displacement trajectory of the moving screen plate, and there is a gap between the top of the moving screen plate and the bottom of the tank cover. This gap design ensures smooth movement of the moving screen plate, avoids material accumulation, reduces friction, supports liquid flow, and prevents pressure buildup. It contributes to smooth equipment operation, extends service life, and optimizes the oil filtration and cleaning process.

[0013] Preferably, there is a gap between the side of the movable screen plate and the inner side of the oil tank, and multiple casters are provided. The gap design and the multiple casters work together to ensure the smooth and free movement of the movable screen plate, reduce friction and material accumulation, enhance the stability and flexibility of the equipment, and improve the ease of operation and durability of the equipment.

[0014] Compared with existing technologies, the beneficial effects of this utility model include: starting the motor, which drives the threaded rod to rotate; the rotation of the threaded rod causes the threaded sleeve to move horizontally under the restriction of the limiting rod; the horizontal movement of the threaded sleeve causes the force-bearing rod to move horizontally; the horizontal movement of the force-bearing rod causes the heater to move horizontally; the horizontal movement of the heater causes the heating tube to move horizontally; and the horizontal movement of the heater causes the glass cover to move horizontally. This achieves efficient and uniform heating of the liquid in the oil tank, reduces operating costs, improves the stability and reliability of the hot blast stove hydraulic station, and ensures the safe and stable operation of the hot blast stove equipment, thereby guaranteeing the normal production of the blast furnace.

[0015] Compared with existing technologies, the beneficial effects of this utility model include: starting the motor, the motor drives the threaded rod to rotate, the rotation of the threaded rod drives the gear to rotate, the rotation of the gear drives the meshing rack to move horizontally, the horizontal movement of the rack drives the moving rod to move horizontally, and the horizontal movement of the moving rod drives the moving screen plate to move horizontally inside the oil tank. The horizontal movement of the moving screen plate ensures full contact with the oil inside the oil tank, squeezing the oil and causing it to move back and forth. This achieves continuous stirring and cleaning of the oil in the oil tank, preventing the oil from solidifying, settling, or accumulating impurities, maintaining the fluidity of the oil and the efficient operation of the heating system. Attached Figure Description

[0016] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts. Wherein:

[0017] Figure 1 The schematic diagram shows a front view of the automatic heating device for the oil tank of a hot blast stove hydraulic station according to one embodiment of the present invention.

[0018] Figure 2 The schematic diagram shows a side view of the automatic heating device for the oil tank of a hot blast stove hydraulic station according to one embodiment of the present invention.

[0019] Figure 3 The schematic diagram shows a uniform heating device structure of an automatic heating device for the oil tank of a hot blast stove hydraulic station according to one embodiment of the present invention.

[0020] Figure 4 The schematic diagram shows the structure of the anti-condensation device of the automatic heating device for the oil tank of the hot blast stove hydraulic station according to one embodiment of the present invention.

[0021] Figure 5 The schematic diagram shows a side cross-sectional view of an automatic heating device for the oil tank of a hot blast stove hydraulic station according to one embodiment of the present invention.

[0022] The following are the labels in the diagram: 1. Base; 2. Casters; 3. Fixing block; 4. Hydraulic pump; 5. Oil pipe; 6. Oil tank; 7. Tank cover; 8. Uniform heating device; 9. Anti-solidification device; 81. Motor; 82. Threaded rod; 83. Threaded sleeve; 84. Force rod; 85. Heater; 86. Heating tube; 87. Limiting rod; 88. Glass cover; 91. Gear; 92. Tooth rack; 93. Moving rod; 94. Moving screen plate. Detailed Implementation

[0023] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0024] According to one embodiment of the present invention, in conjunction with Figure 1-5 As shown. The automatic heating device for the hydraulic station oil tank of the hot air furnace includes: a base 1, a fixing block 3 fixedly connected to the top of the base 1, a hydraulic oil pump 4 fixedly connected to one end of the fixing block 3, an oil pipe 5 fixedly connected to one end of the hydraulic oil pump 4, an oil tank 6 connected to one end of the oil pipe 5, a tank cover 7 slidably connected to the top of the oil tank 6, and a uniform heating device 8 provided on the inner side of the oil tank 6.

[0025] The uniform heating device 8 includes a motor 81. The bottom of the motor 81 is fixedly connected to the inner side of the oil tank 6. A threaded rod 82 is fixedly connected to the output shaft of the motor 81. A threaded sleeve 83 is threadedly connected to the circumferential surface of the threaded rod 82. A force-bearing rod 84 is fixedly connected to the circumferential surface of the threaded sleeve 83. A heater 85 is fixedly connected to the top of the force-bearing rod 84. A heating tube 86 is fixedly connected to the inner side of the heater 85. A limit rod 87 is fixedly connected to the inner side of the oil tank 6. The circumferential surface of the threaded sleeve 83 is slidably connected to the circumferential surface of the limit rod 87. The function of this uniform heating device 8 is to drive the threaded rod 82 and the threaded sleeve 83 through the motor 81, so that the heater 85 moves uniformly within the oil tank 6, thereby efficiently and uniformly heating the liquid in the oil tank 6. At the same time, the design of the limit rod 87 ensures that the heater 85 will not exceed the predetermined position within the oil tank 6, guaranteeing a safe and stable heating process.

[0026] Multiple heating tubes 86 are provided, and casters 2 are provided at the bottom of the base 1. By distributing multiple heating tubes 86 in different areas of the oil tank 6, heat can be evenly distributed in the oil, avoiding uneven heating that could cause local overheating or insufficient temperature. This is crucial for ensuring that hydraulic oil or other fluids maintain stable working conditions in different temperature ranges.

[0027] A glass cover 88 is fixedly connected to the top of the heater 85, and there is a gap between the bottom of the glass cover 88 and the circumferential surface of the heating tube 86. The gap between the glass cover 88 and the heating tube 86 serves multiple purposes, including protection, thermal isolation, uniform heat diffusion, improved safety, and easy observation. This design can improve the efficiency of the heating equipment, extend its service life, and ensure safety and stability.

[0028] An anti-solidification device 9 is provided on the circumferential surface of the threaded rod 82. The anti-solidification device 9 includes a gear 91, the circumferential surface of which is fixedly connected to the circumferential surface of the threaded rod 82. A toothed rod 92 is slidably connected to the bottom inner side of the oil tank 6. A movable rod 93 is fixedly connected to one end of the toothed rod 92, and a movable screen plate 94 is fixedly connected to the side of the movable rod 93. The design of this anti-solidification device 9 mainly achieves continuous stirring and cleaning of the liquid in the oil tank 6 through a series of mechanical structures, preventing the oil from solidifying, settling, or accumulating impurities, thus maintaining the fluidity of the oil and the efficient operation of the heating system.

[0029] Gear 91 meshes with rack 92, and there is a gap between the bottom of the moving screen plate 94 and the top of the glass cover 88. The specific function of these gaps and mechanical designs needs further analysis in conjunction with the equipment's function and design goals. These gaps and mechanical design are intended to optimize equipment performance, increase durability, and ensure efficient operation.

[0030] The inner side of the oil tank 6 lies on the displacement trajectory of the moving screen plate 94, with a gap between the top of the moving screen plate 94 and the bottom of the tank cover 7. This gap design ensures smooth movement of the moving screen plate 94, prevents material accumulation, reduces friction, supports liquid flow, and prevents pressure buildup. It contributes to smooth equipment operation, extends service life, and optimizes the oil filtration and cleaning process.

[0031] There is a gap between the side of the movable screen plate 94 and the inner side of the oil tank 6, and multiple casters 2 are provided. The gap design and the arrangement of multiple casters 2 work together to ensure the smooth and free movement of the movable screen plate 94, reduce friction and material accumulation, enhance the stability and flexibility of the equipment, and improve the ease of operation and durability of the equipment.

[0032] In this embodiment, the motor 81 is started, driving the threaded rod 82 to rotate. The rotation of the threaded rod 82 causes the threaded sleeve 83 to move horizontally under the constraint of the limiting rod 87. The horizontal movement of the threaded sleeve 83 causes the force-bearing rod 84 to move horizontally, which in turn causes the heater 85 to move horizontally. The horizontal movement of the heater 85 then causes the heating tube 86 to move horizontally, and finally, the glass cover 88 to move horizontally. This achieves efficient and uniform heating of the liquid in the oil tank 6.

[0033] The motor 81 is started, driving the threaded rod 82 to rotate. The rotation of the threaded rod 82 drives the gear 91 to rotate, which in turn drives the meshing rack 92 to move horizontally. The horizontal movement of the rack 92 drives the moving rod 93 to move horizontally, which in turn drives the moving screen plate 94 to move horizontally inside the oil tank 6. The moving screen plate 94 makes full contact with the oil inside the oil tank 6, squeezing the oil and causing it to move back and forth. This achieves continuous stirring and cleaning of the oil in the oil tank 6, preventing the oil from solidifying, settling, or accumulating impurities.

[0034] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. An automatic heating device for the oil tank of a hot blast stove hydraulic station, characterized in that, Includes: a base, a fixing block fixedly connected to the top of the base, a hydraulic oil pump fixedly connected to one end of the fixing block, an oil pipe fixedly connected to one end of the hydraulic oil pump, an oil tank connected to one end of the oil pipe, a tank cover slidably connected to the top of the oil tank, and a uniform heating device provided on the inner side of the oil tank. The uniform heating device includes a motor, the bottom of which is fixedly connected to the inner side of the oil tank. The output shaft of the motor is fixedly connected to a threaded rod, a threaded sleeve is threadedly connected to the circumferential surface of the threaded rod, a force-bearing rod is fixedly connected to the circumferential surface of the threaded sleeve, a heater is fixedly connected to the top of the force-bearing rod, a heating tube is fixedly connected to the inner side of the heater, a limit rod is fixedly connected to the inner side of the oil tank, and the circumferential surface of the threaded sleeve is slidably connected to the circumferential surface of the limit rod.

2. The automatic heating device for the oil tank of the hot blast stove hydraulic station according to claim 1, characterized in that, The heating element is provided in multiple ways, and the bottom of the base is provided with casters, which are also provided in multiple ways.

3. The automatic heating device for the oil tank of the hot blast stove hydraulic station according to claim 2, characterized in that, A glass cover is fixedly connected to the top of the heater, and there is a gap between the bottom of the glass cover and the circumferential surface of the heating tube.

4. The automatic heating device for the oil tank of the hot blast stove hydraulic station according to claim 3, characterized in that, The threaded rod is provided with an anti-solidification device on its circumferential surface. The anti-solidification device includes a gear. The inner side of the gear is fixedly connected to the circumferential surface of the threaded rod. A toothed rod is slidably connected to the bottom inner side of the oil tank. A movable rod is fixedly connected to one end of the toothed rod. A movable screen plate is fixedly connected to the side of the movable rod.

5. The automatic heating device for the oil tank of the hot blast stove hydraulic station according to claim 4, characterized in that, The gear meshes with the rack, and there is a gap between the bottom of the movable sieve plate and the top of the glass cover.

6. The automatic heating device for the oil tank of the hot blast stove hydraulic station according to claim 5, characterized in that, The inner side of the oil tank is located on the displacement trajectory of the moving screen plate, and there is a gap between the top of the moving screen plate and the bottom of the tank cover.

7. The automatic heating device for the oil tank of the hot blast stove hydraulic station according to claim 6, characterized in that, There is a gap between the side of the movable screen plate and the inner side of the oil tank.

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