Automatic lubrication of components of a mixer

Abstract

The application discloses a kind of automatic lubrication components of mixing machine, including lower limit bottom plate, vertical fixed support beam in bottom plate, and lubricating assembly is slidably connected in the track of support beam by cooperating slider;Wherein lubricating assembly is positioned by rear driving block linkage telescopic rod to push limit guard plate, and the independent lubrication interface of oil injection pump connection is arranged symmetrically on the front side of fixed back plate, and independent lubrication unit oil injection of annular array is driven by micro pressure pump;The built-in screw rod of drive motor control is moved in the bottom plate, and the lateral clamping block and edge oil groove of fixed clamping groove two sides are matched, to form three rigid support structure.The design realizes automatic lubrication of mixing machine inner wall dead angle, through h-shaped beam anti-vibration guide and dynamic sealing of sealing ring, solve the positioning deviation, oil leakage and artificial dependence problem existing in traditional lubrication, and the equipment maintenance efficiency is effectively improved.

Description

Technical Field

[0001] This utility model relates to the technical field of mixer maintenance equipment, specifically to an automatic lubrication component for a mixer. Background Technology

[0002] The asymmetric double-helix conical mixer is a new type of high-efficiency, high-precision mixing equipment. This machine uses a single motor and cycloidal pinwheel reducer to achieve both revolution and rotation. Utilizing the principle of combining the rotary motion of long and short stirring screws with the rotational motion of the two screws, it achieves ideal mixing of materials with significantly different specific gravities, resulting in short mixing time and excellent mixing effect. It is widely applicable to the mixing of various powders in industries such as pharmaceuticals, food, chemicals, pesticides, feed, petroleum, metallurgy and mining, building materials, and coatings.

[0003] During operation, the cycloidal pinwheel reducer of an asymmetric double-helix conical mixer requires regular application of lithium-based grease to ensure its normal operating efficiency and prevent damage to internal components. Currently, the primary lubrication method for asymmetric double-helix conical mixers is manual lubrication, involving the periodic and quantitative application of lithium-based grease. However, manual lubrication is cumbersome, consuming significant manpower and resources, and the precision of grease application is difficult to control, hindering cost reduction. Therefore, an automatic lubrication system for the mixer is urgently needed to solve the internal lubrication problem. Utility Model Content

[0004] This utility model addresses the problems existing in the prior art by providing an automatic lubrication component for a mixer.

[0005] The mixer includes a lower limit base plate, which is installed on the inner wall of the mixer. An inner support beam is vertically arranged above the lower limit base plate. A sliding rail is provided inside the inner support beam. A matching slider is provided on the sliding rail. A lubrication component is provided on the matching slider. The lubrication component provides automatic lubrication to the inside of the mixer.

[0006] The lubrication assembly includes a rear drive block and a fixed back plate. A telescopic rod is provided on the outer side of the rear drive block. A limiting guard plate is connected to the outer side of the telescopic rod. The limiting guard plate engages and limits the inner components.

[0007] The front side of the fixed back plate is provided with two symmetrical oil pumps, and the inner side of the oil pumps is provided with independent lubrication interface.

[0008] Preferably, the connection between the independent lubrication interface and the oil injection pump is provided with a connecting ring, a miniature pressure pump is provided on the front side of the connecting ring, and an independent lubrication unit is provided at the output end of the miniature pressure pump.

[0009] Preferably, a sealing ring is provided at the connection between the connecting ring and the micro pressure pump.

[0010] Preferably, the independent lubrication units are arranged in a ring array at the output port of the micro pressure pump.

[0011] Preferably, the fixed back plate is provided with a fixed slot, the fixed slot is connected to the mating slider, and transverse locking blocks are provided on both sides of the fixed slot.

[0012] Preferably, the edge of the fixing slot is provided with an oil groove.

[0013] Preferably, the lower limit base plate is provided with a lead screw inside, and a drive motor is provided on the outside of the lead screw.

[0014] Preferably, a micro gearbox is provided inside the lower limit base plate, and the lead screw engages with a sliding slider provided inside the sliding track through the micro gearbox, and the sliding slider is driven to move up and down by a drive motor.

[0015] Preferably, the range of motion of the lubrication assembly covers the lubrication area of ​​the working parts on the inner wall of the mixer.

[0016] Compared with the prior art, the present invention provides an automatic lubrication component for a mixer, which has the following advantages:

[0017] 1. This lubrication component is located inside the mixer and can move along a track to provide lubrication to the components on the inner wall of the mixer, thereby improving the lubrication efficiency inside the mixer;

[0018] 2. The lubrication component is controlled by a drive motor to move and inject oil, effectively reducing manual intervention and thus achieving automated control;

[0019] 3. The output terminal of this lubrication component uses a miniature pressure pump, which can independently control the oil volume of each lubrication unit, reduce the cost of lubrication, and improve lubrication accuracy. Attached Figure Description

[0020] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0021] Figure 1 This is a schematic diagram of a specific embodiment of the lubrication component;

[0022] Figure 2 This is a schematic diagram of the lubrication assembly in a specific embodiment of the lubrication component;

[0023] Figure 3 For this lubrication component Figure 2 A magnified view of a section at point A;

[0024] Figure 4 This is a schematic diagram of the component structure for fixing the back plate in a specific embodiment of the lubrication component.

[0025] In the diagram: 1. Lower limit base plate; 2. Inner support beam; 3. Drive motor; 4. Lead screw; 5. Sliding rail; 6. Matching slider; 7. Lubrication assembly; 101. Rear drive block; 102. Telescopic rod; 103. Fixed back plate; 104. Limit guard plate; 105. Oil pump; 106. Independent lubrication interface; 201. Connecting ring; 202. Sealing ring; 203. Miniature pressure pump; 204. Independent lubrication unit; 301. Lateral locking block; 302. Fixed slot; 303. Oil groove. Detailed Implementation

[0026] To more clearly illustrate the overall concept of this application, a detailed explanation is provided below with reference to the accompanying drawings.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of this application. However, this application may also be implemented in other ways different from those described herein. Therefore, the scope of protection of this application is not limited to the specific embodiments disclosed below.

[0028] Furthermore, it should be understood in the description of this application that the terms "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0029] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0030] In this application, unless otherwise expressly specified and limited, the "above" or "below" of the second feature can mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. In the description of this specification, references to terms such as "an embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described can be combined in any suitable manner in one or more embodiments or examples.

[0031] Example 1:

[0032] like Figure 1-4 The automatic lubrication component for a mixer according to this invention is described in detail below. The core of this embodiment lies in its three-level support structure: a bottom support layer, a motion transmission layer, and a lubrication execution layer. This structure enables a stable and reliable automatic lubrication function, with each component working in concert to ensure stable system operation even under mixer vibration conditions.

[0033] The bottom support layer provides a rigid foundation and drive function for the automatic lubrication components. The lower limit base plate 1 is horizontally fixed to the bottom of the mixer's inner wall with high-strength bolts, serving as the mounting base for the entire system. A lead screw 4 is embedded inside, with both ends of the lead screw 4 connected to the side wall of the base plate 1 via ball bearings to ensure uniform axial force. The drive motor 3 is fixed to the outside of the base plate 1 via a flange, with its output shaft coaxially connected to the lead screw 4, providing the power source for the system. The base plate 1 is made of 10mm thick Q235 steel plate with a flatness error ≤0.5mm, ensuring the stability of the upper structure's mounting reference and fundamentally preventing displacement deviations caused by mixer vibration.

[0034] The motion transmission layer provides vertical guidance and precise transmission for the automatic lubrication components. The inner support beam 2 is vertically welded to the center of the upper surface of the base plate 1. Its cross-section is I-shaped, with an internal sliding rail 5 featuring a dovetail groove design. The sliding rail 5, made of copper-based alloy, is fitted with the dovetail groove rail and engages with the lead screw 4 via a micro-gearbox. The I-beam structure increases the bending section modulus by 40%, preventing flexural deformation during lubrication component movement. Simultaneously, the dovetail groove rail and copper alloy slider design of the sliding rail 5 and sliding rail 6 ensure load-bearing strength while reducing friction loss through self-lubrication.

[0035] The lubrication execution layer provides modular oiling and dynamic sealing functions for the automatic lubrication components. The lubrication assembly 7 is locked to the slider 6 via a fixed slot 302. The fixed back plate 103 has transverse locking blocks 301 on both sides, which are fastened to the slots 302 with bolts, forming a bidirectional shear-resistant structure. The rear drive block 101 is connected to a pneumatic telescopic rod 102, which pushes the limiting guard plate 104 to lock into the pre-set positioning holes on the inner wall of the mixer, eliminating the effects of working vibration.

[0036] Two symmetrically arranged oil pumps 105 are fixed to the front of the back plate 103, and their outlets are connected to the independent lubrication interface 106 via connecting rings 201. A fluororubber sealing ring 202 is provided between the connecting ring 201 and the miniature pressure pump 203 to prevent high-pressure oil leakage.

[0037] The miniature pressure pump 203 has multiple independent lubrication units 204 radially distributed at its output end. These independent lubrication units 204 are arranged in a ring array, and each unit is equipped with a 0.1mm orifice nozzle to achieve 360° coverage for oil injection. An oil trough 303 is formed along the edge of the fixed slot 302 to recover spilled oil during lubrication.

[0038] The specific working steps of this automatic lubrication component are as follows:

[0039] 1. Positioning and Start-up: The drive motor 3 receives the PLC command and drives the lead screw 4 to rotate. Through the meshing of the micro gearbox, the slider 6 moves along the track 5 to the target lubrication station.

[0040] 2. Locking and oiling: The telescopic rod 102 pushes the limiting guard plate 104 into the positioning hole of the mixer, the oil pump 105 starts to supply oil, and the micro pressure pump 203 sprays the lubricating oil precisely through the independent lubrication unit 204 at the preset pressure;

[0041] 3. Oil spillage recovery: Excess lubricating oil flows into the oil tank 303 along the fixed back plate 103, avoiding contamination of materials;

[0042] 4. Reset cycle: After oil injection is completed, the telescopic rod 102 retracts and the system moves to the next station.

[0043] For any parts not mentioned in this application, existing technologies may be used or referenced.

[0044] The various embodiments in this specification are described in a progressive manner. The same or similar parts between the various embodiments can be referred to each other. Each embodiment focuses on describing the differences from other embodiments.

[0045] The above description is merely an embodiment of this application and is not intended to limit the scope of this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the scope of the claims of this application.

Claims

1. A mixer automatic lubrication component, characterized by, The mixer includes a lower limit base plate, which is installed on the inner wall of the mixer. An inner support beam is vertically arranged above the lower limit base plate. A sliding rail is provided inside the inner support beam. A matching slider is provided on the sliding rail. A lubrication component is provided on the matching slider. The lubrication component provides automatic lubrication to the inside of the mixer. The lubrication assembly includes a rear drive block and a fixed back plate. A telescopic rod is provided on the outer side of the rear drive block. A limiting guard plate is connected to the outer side of the telescopic rod. The limiting guard plate engages and limits the inner components. The front side of the fixed back plate is provided with two symmetrical oil pumps, and the inner side of the oil pumps is provided with independent lubrication interface.

2. The automatic lubrication component according to claim 1, characterized in that, The independent lubrication interface is connected to the oil pump with a connecting ring. A miniature pressure pump is provided on the front side of the connecting ring, and an independent lubrication unit is provided at the output end of the miniature pressure pump.

3. The automatic lubrication component according to claim 2, characterized in that, A sealing ring is provided at the connection between the connecting ring and the micro pressure pump.

4. The automatic lubrication component according to claim 2, characterized in that, The independent lubrication units are arranged in a ring array at the output port of the micro pressure pump.

5. The automatic lubrication component according to claim 1, characterized in that, The fixed back plate is provided with a fixed slot, which is connected to the matching slider, and horizontal locking blocks are provided on both sides of the fixed slot.

6. The automatic lubrication component according to claim 5, characterized in that, The edge of the fixed slot is provided with an oil groove.

7. The automatic lubrication component according to claim 1, characterized in that, The lower limit base plate is equipped with a lead screw, and a drive motor is provided on the outside of the lead screw.

8. The automatic lubrication component according to claim 7, characterized in that, The lower limit base plate is equipped with a micro gearbox. The lead screw engages with a sliding slider inside the sliding track through the micro gearbox, and the sliding slider is driven to move up and down by a drive motor.

9. The automatic lubrication component according to claim 1, characterized in that, The range of motion of the lubrication assembly covers the lubrication area of ​​the working parts on the inner wall of the mixer.

Images