Ds new non-welded bending anchor

By designing the new non-welded bending anchor of DS, the frictional resistance of the anchor is increased by using a corrugated rod and collar structure, which solves the problem of weak anchor fixation and achieves stable fixation and extended service life of refractory materials.

CN224470799UActive Publication Date: 2026-07-07TANGSHAN DUNSHI CONSTR ENG CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TANGSHAN DUNSHI CONSTR ENG CO LTD
Filing Date
2025-08-18
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

Existing anchors are not strong enough to secure refractory castables in high-temperature kilns, causing the refractory material to easily fall off and affecting its service life.

Method used

The new DS non-welded bending anchor is adopted, which includes a welded part, a vertical part and multiple wavy first bending rods. It is fixed to the kiln body by welding, and the wavy rods are used to increase frictional resistance and the collar is used to reinforce the refractory castable, thereby improving adhesion.

Benefits of technology

It enhances the fixing effect between the anchor and the refractory material, prevents detachment, and extends the service life of the refractory material.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a DS novel non -welding bending anchorage device includes: anchorage device, the anchorage device includes welding portion, vertical portion, first curved pole, the welding portion vertical portion integrated setting, the vertical portion sets up in the welding portion one end, first curved pole is provided with a plurality, is arranged respectively in the both sides of vertical portion, first curved pole is as the whole wave -shaped, with different angle three -dimensional stretch extension. First curved pole is wave -shaped, utilizes different angle three -dimensional stretch, increases frictional resistance in the use process, improves refractory lining body's adhesion to anchorage device, further increases fixed effect, prevents the drop.
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Description

Technical Field

[0001] This utility model relates to the field of kiln lining, and in particular to the DS novel non-welded bending anchor. Background Technology

[0002] The quality of high-temperature kiln linings directly affects the service life of the kiln. The use of refractory castables for linings is becoming increasingly common, especially in high-temperature, high-pressure non-standard equipment. Refractory castable linings are easy to construct, have a long service life, and effectively protect the metal furnace shell of high-temperature equipment. Refractory castable linings are usually constructed in double or multiple layers to provide insulation and refractory resistance. To ensure the quality of refractory castable linings, the formwork casting method is commonly used during construction. The commonly used metal anchor structures for double-layer linings are generally "|", "V", "L", and "Y" shaped anchors, among which the "Y" shaped anchor has a better anchoring effect compared to other shapes.

[0003] The prior art can be referenced in Chinese authorized utility model patent with publication number CN221685161U, which specifically describes an anchoring nail for rotary kiln refractory castable. The anchoring nail has a symmetrical structure, with a horizontally positioned fixing section at its bottom end and symmetrically positioned legs at both ends. The tops of the legs are inclined upwards and have supporting sections. The anchoring nail is fixed to the kiln body. The fixing section ensures the anchoring nail is securely connected to the kiln body, preventing the refractory castable from falling off. The symmetrically positioned supporting sections support the refractory castable while allowing for uniform shrinkage, preventing cracks and detachment of the refractory lining, thus improving the service life of the refractory castable.

[0004] This invention provides a novel anchor, which aims to further improve the anchor's strength and thus extend the service life of refractory materials. Utility Model Content

[0005] To address the aforementioned problems, this utility model proposes a novel non-welded bending anchor (DS) to solve the problems existing in the prior art.

[0006] To achieve the above objectives, the DS novel non-welded bending anchor provided by this utility model includes: an anchor;

[0007] The anchor includes a welded part, a vertical part, and a first bending rod;

[0008] The welding part and the vertical part are integrally formed;

[0009] The vertical part is provided at one end of the welding part, and multiple first bending rods are provided, respectively arranged on both sides of the vertical part;

[0010] The first curved rod is wavy in shape and extends in three dimensions at different angles.

[0011] Furthermore: the first bent rod is welded to the vertical part.

[0012] Furthermore, the angle between the welded portion and the vertical portion is 90°.

[0013] Furthermore, two second curved rods are arranged opposite each other at one end of the vertical part. The second curved rods are generally wavy and extend in three dimensions at different angles.

[0014] Furthermore: a large collar is provided on one side of the middle part of the first bending rod, and a small collar is provided at one end of the first bending rod.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: the first bending rod is wavy and extends three-dimensionally at different angles, which increases the frictional resistance during use, improves the adhesion of the refractory lining to the anchor, further enhances the fixing effect, and prevents it from falling off.

[0016] To better understand and implement this invention, the following detailed description is provided in conjunction with the accompanying drawings. Attached Figure Description

[0017] Fig. 1 This is a first three-dimensional structural schematic diagram of this utility model;

[0018] Fig. 2 This is a schematic diagram of the second three-dimensional structure of this utility model;

[0019] Fig. 3 This is a schematic diagram of the second three-dimensional structure of this utility model.

[0020] In the diagram: 1. Anchor; 101. Welded part; 102. Vertical part; 103. First bending rod; 104. Second bending rod; 105. Large collar; 106. Small collar. Detailed Implementation

[0021] To provide a clearer understanding of the technical features, objectives, and effects of this utility model, specific embodiments of this utility model are now described with reference to the accompanying drawings. However, the scope of protection of this utility model is not limited to the following description.

[0022] Reference Figs. 1-3As shown, the DS novel non-welded bending anchor includes: an anchor 1; the anchor 1 includes a welded part 101, a vertical part 102, and a first bending rod 103; the welded part 101 and the vertical part 102 are integrally formed; the vertical part 102 is disposed at one end of the welded part 101, and multiple first bending rods 103 are disposed on both sides of the vertical part 102; the first bending rod 103 is generally wavy and extends three-dimensionally at different angles, the first bending rod 103 is welded to the vertical part 102, the included angle between the welded part 101 and the vertical part 102 is 90°, and two second bending rods (104) are disposed opposite each other at one end of the vertical part (102), the second bending rods (104) are generally wavy and extend three-dimensionally at different angles. A large collar (105) is disposed on one side of the middle part of the first bending rod (103), and a small collar (106) is disposed at one end of the first bending rod (103).

[0023] This utility model provides a technical solution in which the welded part 101 of the anchor 1 is fixed to the kiln body and welded to it during use. Then, refractory castable is poured onto the kiln body, so that the refractory castable only wraps around the anchor. After the refractory castable solidifies, it is fixed by the anchor 1. The first bending rod 103 is wavy, utilizing three-dimensional extension at different angles to increase frictional resistance during use and improve the adhesion of the refractory lining to the anchor. The welded part 101 increases the welding area with the kiln body, solving the problem of traditional anchors having only a single line or point of contact with the shell and a small welding area. The two second bending rods 104 further reinforce the refractory castable, and the large collar 105 and small collar 106 further reinforce and hook the refractory castable, preventing it from falling off.

[0024] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Therefore, any equivalent variations made in accordance with the claims of the present utility model shall still fall within the scope of the present utility model.

Claims

1. The DS novel non-welded bending anchor, characterized in that, include: Anchor (1); The anchor (1) includes a welded part (101), a vertical part (102), and a first bending rod (103). The welding part (101) and the vertical part (102) are integrally formed; The vertical part (102) is provided at one end of the welded part (101), and multiple first bending rods (103) are provided, respectively arranged on both sides of the vertical part (102); The first curved rod (103) is wavy in shape and extends in three dimensions at different angles.

2. The DS novel non-welded bending anchor as described in claim 1, characterized in that: The first bent rod (103) is welded to the vertical part (102).

3. The DS novel non-welded bending anchor according to claim 1, characterized in that: The angle between the welded part (101) and the vertical part (102) is 90°.

4. The DS novel non-welded bending anchor according to claim 1, characterized in that: Two second curved rods (104) are arranged opposite each other at one end of the vertical part (102). The second curved rods (104) are generally wavy and extend in three dimensions at different angles.

5. The DS novel non-welded bending anchor according to claim 1, characterized in that: A large collar (105) is provided on one side of the middle part of the first bending rod (103), and a small collar (106) is provided at one end of the first bending rod (103).