Compensation structure for a direct current connector

By designing a compensation structure in the DC connector, and utilizing beveled fit and locking components, the gap problem caused by connector wear was solved, achieving a stable connection.

CN224472807UActive Publication Date: 2026-07-07SHAOXING QINZHI ELECTRONIC TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHAOXING QINZHI ELECTRONIC TECHNOLOGY CO LTD
Filing Date
2025-06-27
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

Gaps at the male and female connection points of existing DC connectors, caused by maintenance, repair, or aging, affect connection stability.

Method used

A compensation structure for a DC connector is designed, including a first connector and a second connector. By setting a compensation part and a beveled surface in the connection part, the stability of the connection is ensured by using a locking part and an elastic component, and the gap caused by wear is compensated.

Benefits of technology

It effectively compensates for gaps caused by wear, ensuring a stable connection between the first and second connectors and improving the reliability and durability of the connection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of compensation structure of direct current connector, including first joint and second joint, the center of first joint is fixed with first conductor, second joint is provided with connecting cavity, second conductor is fixed in connecting cavity, first joint includes connecting part, connecting part is inserted into connecting cavity to make first conductor contact with second conductor, connecting part is externally equipped with compensation part, compensation part includes the first end close to the opening of connecting cavity and the second end away from the opening of connecting cavity, compensation part is provided with first slope, first slope gradually inclines to the center of first joint along the direction from first end to second end, the opening of connecting cavity is provided with second slope matched with first slope. When wear and tear between first slope and second slope, the gap generated by wear and tear can be compensated by the movement of connecting part, so as to ensure the stability of first joint and second joint connection.
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Description

Technical Field

[0001] This utility model relates to the field of DC connector technology, and more specifically, to a compensation structure for a DC connector. Background Technology

[0002] In photovoltaic power generation, DC connectors are often used to connect the various solar panels. A DC connector typically includes a male connector and a female connector, which are plugged into each other to connect the circuit.

[0003] Chinese utility model patent application CN201410030847.4 discloses a DC connector suitable for connecting at least two power supply terminals with different inner diameters. The DC connector includes a body and a conductive terminal unit. The conductive terminal unit includes a conductive terminal disposed within the body. The conductive terminal has a first conductive portion and a second conductive portion. The first conductive portion has a first conductive annular surface surrounding the axis of the conductive terminal, and the second conductive portion has a second conductive annular surface surrounding the axis of the conductive terminal. The outer diameter of the first conductive annular surface is smaller than the outer diameter of the second conductive annular surface.

[0004] The DC connector in the aforementioned patent, although capable of connecting connectors of different diameters, will affect the stability of the connection when gaps appear between the male and female connectors due to maintenance, repair, or aging. Utility Model Content

[0005] The purpose of this invention is to overcome the shortcomings of the prior art and provide a compensation structure for a DC connector.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a compensation structure for a DC connector, comprising a first connector and a second connector, wherein a first conductor is fixed at the center of the first connector, a connecting cavity is provided inside the second connector, and a second conductor is fixed inside the connecting cavity, the first connector includes a connecting portion, the connecting portion is inserted into the connecting cavity to make the first conductor and the second conductor contact each other, a compensation portion is sleeved outside the connecting portion, the compensation portion includes a first end near the opening of the connecting cavity and a second end away from the opening of the connecting cavity, the compensation portion is provided with a first inclined surface, the first inclined surface gradually slopes towards the center of the first connector in the direction from the first end to the second end, and a second inclined surface that cooperates with the first inclined surface is provided at the opening of the connecting cavity.

[0007] Furthermore, a locking member is provided inside the connecting cavity to abut against the compensation part, and a locking groove is provided on the side of the compensation part near the second end, and the locking member is embedded in the locking groove.

[0008] Furthermore, the slot is provided with a plurality of equally spaced abutment members, which contact the slot member.

[0009] Furthermore, the abutment member includes a fixing part and an elastic part. The top of the fixing part is provided with a fixing groove, and the elastic part is provided with a plug-in part that inserts into the fixing part so that the elastic part contacts the locking member.

[0010] Furthermore, the locking component includes a support plate fixed to the inner wall of the connecting cavity. The support plate is provided with a first plate extending toward the center of the connecting cavity. The first plate is connected to a second plate, and the first plate and the second plate form a V-shaped structure. The connection between the first plate and the second plate forms a locking protrusion, and the locking protrusion is embedded in the locking groove.

[0011] Furthermore, the second connector has a telescopic groove communicating with the connecting cavity. The second conductor passes through the telescopic groove. A second abutment is provided in the telescopic groove, which extends out of the telescopic groove and can move along the second conductor. A spring is provided in the telescopic groove, and the spring pushes the second abutment to abut against one end of the connecting part inserted into the connecting cavity.

[0012] Furthermore, the first conductor has a connecting groove, and the second conductor is inserted into the connecting groove.

[0013] In summary, this utility model has the following beneficial effects:

[0014] The first connector and the second connector are connected by a connecting part and a connecting cavity. The connecting part is provided with a compensation part, and the opening of the connecting cavity is provided with a first inclined surface. The compensation part is provided with a second inclined surface that mates with the first inclined surface. When the first inclined surface and the second inclined surface wear, the gap caused by the wear can be compensated by the movement of the connecting part, thereby ensuring the stability of the connection between the first connector and the second connector. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0017] Figure 3 for Figure 1 Enlarged view of point B in the middle;

[0018] Figure 4 This is a schematic diagram of the structure of the first connector;

[0019] Figure 5 This is a schematic diagram of the second connector.

[0020] Figure 6 This is a structural diagram of the abutment component;

[0021] Reference numerals: First connector 100, connecting part 110, first limiting part 111, compensation part 120, first end 121, first limiting groove 1211, second end 122, second limiting groove 1221, first inclined surface 123, locking groove 124, first conductor 200, connecting groove 201, second connector 300, second inclined surface 301, support groove 302, connecting cavity 310, telescopic groove 320, spring 32 1. Second conductor 400, second abutment 410, first abutment part 411, second abutment part 412, locking part 500, first plate 510, second plate 520, support plate 530, locking protrusion 540, limiting part 600, second limiting part 610, fastener 620, guide surface 630, first abutment 700, fixing part 710, fixing groove 711, elastic part 720, insertion part 721. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] See Figures 1 to 6 This embodiment discloses a compensation structure for a DC connector, including a first connector 100 and a second connector 300. A first conductor 200 is fixed at the center of the first connector 100, and the first conductor 200 is connected to an external cable. A connecting cavity 310 is provided in the second connector 300, and a second conductor 400 is fixed in the connecting cavity 310. The second conductor 400 is connected to another external cable. The first connector 100 includes a connecting portion 110, and the first conductor 200 has a connecting groove 201. The connecting portion 110 is inserted into the connecting cavity 310, causing the second conductor 400 to be inserted into the connecting groove 201, thereby bringing the first conductor 200 and the second conductor 400 into contact and connecting the two cables.

[0024] The second connector 300 has a telescopic groove 320 communicating with the connecting cavity 310. The second conductor 400 passes through the telescopic groove 320. A second abutment 410, partially extending out of the telescopic groove 320 and movable along the second conductor 400, is provided within the telescopic groove 320. The second abutment 410 includes a first abutment portion 411 and a second abutment portion 412. The first abutment portion 411 is located inside the telescopic groove 320, and the second abutment portion 412 is located outside the telescopic groove 320. A spring 321 is provided within the telescopic groove 320. The spring 321 abuts against the first abutment portion 411 and pushes the second abutment 410 toward the opening of the connecting cavity 310. When the connecting part 110 is inserted into the connecting cavity 310, the second abutment portion 412 abuts against the end of the connecting part 110. Simultaneously, the connecting part 110 also pushes the second abutment 410 toward the side where the telescopic groove 320 is located, causing the end of the connecting part 110 to fit tightly against the second abutment portion 412. A locking member 500 is installed on the side wall of the connecting cavity 310. The locking member 500 can abut against the side of the connecting part 110, so that the end of the connecting part 110 is kept in close contact with the second abutment part 412, thereby ensuring a stable connection between the first connector 100 and the second connector 300.

[0025] The locking component 500 includes a support plate 530 fixed to the inner wall of the connecting cavity 310. A support groove 302 is provided on the side wall of the connecting cavity 310. One end of the support plate 530 is inserted into the support groove 302 to fix the support plate 530 to the side wall of the connecting cavity 310. The other end of the support plate 530 is provided with a first plate 510 extending toward the center of the connecting cavity 310. The first plate 510 is elastic, so that the first plate 510 tends to tilt toward the connecting portion 110. The first plate 510 is connected to the second plate 520, and the first plate 510 and the second plate 520 form a V-shaped structure. The connection between the first plate 510 and the second plate 520 forms a locking protrusion 540, which is embedded in the locking groove 124. The groove 124 is provided with a plurality of equally spaced abutment members 700, which contact the locking member 500. The abutment member 700 includes a fixing part 710 and an elastic part 720. The top of the fixing part 710 is provided with a fixing groove 711, and the elastic part 720 is provided with an insertion part 721 that is inserted into the fixing part 710 so that the elastic part 720 contacts the locking member 500. The elastic part 720 is made of rubber and has good elasticity. When the locking protrusion 540 is inserted between two adjacent abutment members 700, the elastic part 720 will deform, increasing the pressure on the locking protrusion 540, thereby increasing the friction between the locking protrusion 540 and the elastic part 720. This keeps the locking protrusion 540 in stable contact with the abutment member 700, further ensuring the stable connection between the first connector 100 and the second connector 300.

[0026] A compensation part 120 is sleeved on the outside of the connecting part 110. The compensation part 120 includes a first end 121 near the opening of the connecting cavity 310 and a second end 122 away from the opening of the connecting cavity 310. The compensation part 120 is provided with a first inclined surface 123, which gradually slopes towards the center of the first connector 100 from the first end 121 to the second end 122. A second inclined surface 301 that mates with the first inclined surface 123 is provided at the opening of the connecting cavity 310. When the connecting cavity 310 is inserted into the connecting cavity 310, the first inclined surface 123 and the second inclined surface 301 fit together. When the first inclined surface 123 and the second inclined surface 301 wear due to frequent insertion and removal, due to their inclined arrangement, they move further into the connecting cavity 310 through the connecting part 110, thereby compensating for the gaps caused by wear and ensuring a stable connection between the first connector 100 and the second connector 300.

[0027] In the compensation part 120, a first limiting groove 1211 is provided on the side where the first end 121 is located, and the first connector 100 is provided with a first limiting part 111 that is embedded in the first limiting groove 1211. A second limiting groove 1221 is provided on the side where the second end 122 is located. The connecting part 110 is provided with a limiting member 600 that covers the second limiting groove 1221 by means of a fastener 620. The limiting member 600 is provided with a second limiting part 610 that is embedded in the second limiting groove 1221, thereby restricting the movement of the connecting part 110 and ensuring the stable installation of the connecting part 110. At the same time, a guide surface 630 is provided on the outside of the limiting member 600. When the connecting part 110 is inserted into the connecting cavity 310, the guide surface 630 can guide the locking member 500 and prevent the locking member 500 and the limiting member 600 from blocking each other.

[0028] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A compensation structure for a DC connector, characterized in that, The device includes a first connector (100) and a second connector (300). A first conductor (200) is fixed at the center of the first connector (100). A connecting cavity (310) is provided inside the second connector (300), and a second conductor (400) is fixed inside the connecting cavity (310). The first connector (100) includes a connecting portion (110), which is inserted into the connecting cavity (310) to bring the first conductor (200) into contact with the second conductor (400). A compensation portion is sleeved outside the connecting portion (110). 120), the compensation part (120) includes a first end (121) near the opening of the connecting cavity (310) and a second end (122) away from the opening of the connecting cavity (310). The compensation part (120) is provided with a first inclined surface (123). The first inclined surface (123) gradually slopes towards the center of the first connector (100) in the direction from the first end (121) to the second end (122). The opening of the connecting cavity (310) is provided with a second inclined surface (301) that cooperates with the first inclined surface (123).

2. The compensation structure of a DC connector according to claim 1, characterized in that, The connecting cavity (310) is provided with a locking member (500) that abuts against the compensation part (120). The compensation part (120) is provided with a locking groove (124) on the side near the second end (122). The locking member (500) is embedded in the locking groove (124).

3. The compensation structure for a DC connector according to claim 2, characterized in that, The slot (124) is provided with a plurality of equally spaced abutment members (700), which contact the slot member (500).

4. The compensation structure of a DC connector according to claim 3, characterized in that, The first abutment (700) includes a fixing part (710) and an elastic part (720). The top of the fixing part (710) is provided with a fixing groove (711), and the elastic part (720) is provided with a plug part (721) that is inserted into the fixing part (710) so that the elastic part (720) contacts the locking member (500).

5. The compensation structure of a DC connector according to claim 2, characterized in that, The locking component (500) includes a support plate (530) fixed to the inner wall of the connecting cavity (310). The support plate (530) is provided with a first plate (510) extending toward the center of the connecting cavity (310). The first plate (510) is connected to a second plate (520). The first plate (510) and the second plate (520) form a V-shaped structure. The connection between the first plate (510) and the second plate (520) forms a locking protrusion (540). The locking protrusion (540) is embedded in the locking groove (124).

6. The compensation structure of a DC connector according to claim 1, characterized in that, The second connector (300) has a telescopic groove (320) that communicates with the connecting cavity (310). The second conductor (400) passes through the telescopic groove (320). The telescopic groove (320) has a second abutment (410) that extends out of the telescopic groove (320) and can move along the second conductor (400). The telescopic groove (320) has a spring (321) that pushes the second abutment (410) to abut against one end of the connecting part (110) inserted into the connecting cavity (310).

7. The compensation structure of a DC connector according to claim 1, characterized in that, The first conductor (200) has a connecting groove (201), and the second conductor (400) is inserted into the connecting groove (201).