A static mixing device for heavy crude oil

By designing a feeding mechanism and a static mixing mechanism, combined with a solenoid valve and an observation window, the problem of adjustment and observation in the mixing of heavy crude oil in existing static mixers has been solved, achieving efficient flow rate control and mixing effect.

CN224474881UActive Publication Date: 2026-07-10WANGDA GRP CO LTD +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WANGDA GRP CO LTD
Filing Date
2025-07-18
Publication Date
2026-07-10

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Abstract

This utility model relates to the technical field of crude oil mixing, and in particular to a static mixing device for heavy crude oil. Through the cooperation of a feeding mechanism and a static mixing mechanism, it achieves static mixing of oil, facilitating observation and adjustment of the flow rate according to actual needs, improving work efficiency, and demonstrating high practicality. Four legs are symmetrically fixedly installed at the bottom of the worktable. Two first fixing plates are fixedly installed on the worktable. A static mixing mechanism is provided on the worktable, including a mixing cylinder that passes through the two first fixing plates. The mixing cylinder is fixedly fixed by two connecting mechanisms. Multiple mixing unit blocks are provided inside the mixing cylinder, and these blocks are sequentially fixedly connected with each pair of adjacent blocks having different directions. A feeding mechanism is provided on the worktable, including two oil cylinders. A mounting frame is fixedly installed on the worktable, and the two oil cylinders are fixedly mounted on the mounting frame.
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Description

Technical Field

[0001] This utility model relates to the technical field of crude oil mixing, specifically to a static mixing device for heavy crude oil. Background Technology

[0002] Heavy crude oil refers to crude oil with a relative density between 0.90 and 1.00 g / cm³. It is generally dark in color, rich in gums and asphaltenes, and has a lower gasoline content than light and medium crude oil. When mixing heavy crude oil, conventional mixing equipment requires multiple feeding, power mixing, and discharging operations, reducing efficiency. Static mixers, on the other hand, can create cutting, shearing, rotating, and remixing effects between the two crude oils, achieving thorough mixing and saving time and energy compared to powered mixing devices.

[0003] However, existing static mixers are not convenient for adjusting the feed and monitoring of two types of crude oil. When the flow rate is too fast, the mixing effect is poor, and when the flow rate is too slow, the mixing efficiency is reduced. Therefore, a static mixing device for heavy crude oil is needed to improve the above problems. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a static mixing device for heavy crude oil that achieves static mixing of oil through the cooperation of a feeding mechanism and a static mixing mechanism. This facilitates observation and adjustment of the flow rate according to actual needs, improves work efficiency, and is highly practical.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, the present invention provides the following technical solution: a static mixing device for heavy crude oil, comprising a workbench, wherein four legs are symmetrically fixedly installed at the bottom end of the workbench, and two first fixing plates are fixedly installed on the workbench;

[0008] A static mixing mechanism is provided on the workbench. The static mixing mechanism includes a mixing cylinder that passes through two first fixed plates. Multiple mixing unit blocks are provided inside the mixing cylinder. The multiple mixing unit blocks are fixedly connected in sequence and each pair of adjacent blocks has a different direction.

[0009] The mixing drum is fixed in place by two connecting mechanisms;

[0010] The workbench is equipped with a feeding mechanism, which includes two oil cylinders. A mounting frame is fixedly installed on the workbench, and the two oil cylinders are fixedly installed on the mounting frame. The bottom ends of the two oil cylinders are connected to an oil inlet pipe, and a solenoid valve is installed on each of the two oil inlet pipes. One end of the mixing cylinder is connected to a discharge pipe.

[0011] The bottom of the workbench is equipped with a support mechanism.

[0012] Preferably, one of the connecting mechanisms includes a fixing ring with multiple threaded holes. The fixing ring is connected to the first fixing plate by multiple connecting bolts, thereby limiting the position of the mixing cylinder.

[0013] Furthermore, the support mechanism includes four bases, which are symmetrically fixedly installed at the bottom end of each leg.

[0014] Furthermore, a transparent tube is provided on the discharge pipe.

[0015] Based on the aforementioned scheme, two second fixing plates are symmetrically fixedly installed on the workbench, and the mixing cylinder is fixedly connected to the two second fixing plates.

[0016] Furthermore, both oil cylinders are connected to an observation window.

[0017] (III) Beneficial Effects

[0018] Compared with the prior art, this utility model provides a static mixing device for heavy crude oil, which has the following advantages:

[0019] By adding different oils into two oil cylinders, opening two solenoid valves, and discharging the oils from the two oil cylinders into the mixing cylinder through two oil inlet pipes, the mixing operation is carried out through the cooperation of multiple mixing unit blocks. The mixed oil is discharged through the outlet pipe, thus realizing the static mixing operation of the oils. The two solenoid valves make it easy to observe and adjust the flow rate according to actual needs, making it highly practical. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic cross-sectional view of the present invention.

[0022] Figure 3 This utility model Figure 2 Enlarged structural diagram of section A in the middle;

[0023] Figure 4 This is a schematic diagram of the structure of the mixing cylinder of this utility model.

[0024] The following are labels in the attached diagram: 1. Workbench; 2. Support leg; 3. First fixing plate; 4. Mixing cylinder; 5. Fixing ring; 6. Connecting bolt; 7. Mixing unit block; 8. Mounting bracket; 9. Oil cylinder; 10. Oil inlet pipe; 11. Solenoid valve; 12. Discharge pipe; 13. Base; 14. Transparent tube; 15. Second fixing plate; 16. Observation window. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example

[0027] Please see Figure 1-3 A static mixing device for heavy crude oil includes a workbench 1, four legs 2 are symmetrically fixedly installed at the bottom of the workbench 1, and two first fixing plates 3 are fixedly installed on the workbench 1.

[0028] Please see Figure 1-4 A static mixing mechanism is provided on the workbench 1. The static mixing mechanism includes a mixing cylinder 4, which passes through two first fixed plates 3. Multiple mixing unit blocks 7 are provided inside the mixing cylinder 4. The multiple mixing unit blocks 7 are fixedly connected in sequence and each pair of adjacent blocks have different directions.

[0029] Please see Figure 1-4 The mixing cylinder 4 is fixed by two connecting mechanisms. One of the connecting mechanisms includes a fixing ring 5 with multiple threaded holes. The fixing ring 5 is connected to the first fixing plate 3 by multiple connecting bolts 6, thereby limiting the mixing cylinder 4. The connection between the two fixing rings 5 ​​and the two first fixing plates 3 by the multiple connecting bolts 6 makes the mixing cylinder 4 more stable.

[0030] Please see Figure 1 and Figure 2The workbench 1 is equipped with a feeding mechanism, which includes two oil cylinders 9. A mounting frame 8 is fixedly installed on the workbench 1, and the two oil cylinders 9 are fixedly installed on the mounting frame 8. The bottom ends of the two oil cylinders 9 are connected to an oil inlet pipe 10, and both oil inlet pipes 10 are equipped with solenoid valves 11. One end of the mixing cylinder 4 is connected to a discharge pipe 12. By adding different oils into the two oil cylinders 9, and by opening the two solenoid valves 11, the oils in the two oil cylinders 9 are discharged into the mixing cylinder 4 through the two oil inlet pipes 10. The mixing operation is carried out through the cooperation of multiple mixing unit blocks 7. The mixed oil is discharged through the discharge pipe 12, thereby realizing the static mixing operation of the oil. The two solenoid valves 11 facilitate the observation and adjustment of the flow rate according to actual needs.

[0031] Please see Figure 1 and Figure 2 The bottom of the workbench 1 is provided with a support mechanism, which includes four bases 13. The four bases 13 are symmetrically fixedly installed at the bottom of each leg 2. The four bases 13 make the legs 2 more stable, thereby making the workbench 1 more stable.

[0032] Please see Figure 1 , Figure 2 and Figure 4 It should also be noted that a transparent tube 14 is provided on the discharge pipe 12. The transparent tube 14 facilitates observation of the state of the mixed oil and allows for timely adjustment.

[0033] Please see Figure 1 and Figure 2 Two second fixing plates 15 are symmetrically fixed on the workbench 1. The mixing cylinder 4 is fixedly connected to the two second fixing plates 15. The two second fixing plates 15 support the mixing cylinder 4 and make the mixing cylinder 4 more stable.

[0034] Please see Figure 1 and Figure 2 Both oil cylinders 9 are connected to observation windows 16, which facilitates timely observation of the internal capacity of the oil cylinders 9.

[0035] In summary, when using this static mixing device for heavy crude oil, the two fixing rings 5 ​​and the two first fixing plates 3 are connected by rotating the connecting bolts 6 in sequence, thereby fixing the mixing cylinder 4. Different oils are added to the two oil cylinders 9, the two solenoid valves 11 are opened, and the oils in the two oil cylinders 9 are discharged into the mixing cylinder 4 through the two oil inlet pipes 10. The mixing operation is carried out by the cooperation of multiple mixing unit blocks 7. Since the directions of the multiple mixing unit blocks 7 are staggered, the oils are cross-mixed. The mixed oil is discharged through the discharge pipe 12. The transparent pipe 14 facilitates the observation of the state of the mixed oil and allows for timely adjustment of the feed rate and flow rate through the solenoid valves 11.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A static mixing device for heavy crude oil, comprising a workbench (1), characterized in that: The bottom end of the workbench (1) is symmetrically fixed with four support legs (2), and two first fixing plates (3) are fixedly installed on the workbench (1). A static mixing mechanism is provided on the workbench (1). The static mixing mechanism includes a mixing cylinder (4). The mixing cylinder (4) passes through two first fixed plates (3). Multiple mixing unit blocks (7) are provided inside the mixing cylinder (4). The multiple mixing unit blocks (7) are fixedly connected in sequence and each pair of adjacent blocks has a different direction. The mixing cylinder (4) is fixed by two connecting mechanisms; A feeding mechanism is provided on the workbench (1). The feeding mechanism includes two oil cylinders (9). An installation frame (8) is fixedly installed on the workbench (1). The two oil cylinders (9) are fixedly installed on the installation frame (8). The bottom ends of the two oil cylinders (9) are connected to an oil inlet pipe (10). A solenoid valve (11) is provided on each of the two oil inlet pipes (10). One end of the mixing cylinder (4) is connected to an outlet pipe (12). The bottom of the workbench (1) is equipped with a support mechanism.

2. The static mixing device for heavy crude oil according to claim 1, characterized in that: One of the connecting mechanisms includes a fixing ring (5) with multiple threaded holes. The fixing ring (5) is connected to the first fixing plate (3) by multiple connecting bolts (6) to limit the position of the mixing cylinder (4).

3. A static mixing device for heavy crude oil according to claim 2, characterized in that: The support mechanism includes four bases (13), which are symmetrically fixed at the bottom of each leg (2).

4. A static mixing device for heavy crude oil according to claim 3, characterized in that: A transparent tube (14) is provided on the discharge pipe (12).

5. A static mixing device for heavy crude oil according to claim 4, characterized in that: Two second fixing plates (15) are symmetrically fixed on the workbench (1), and the mixing cylinder (4) is fixedly connected to the two second fixing plates (15).

6. A static mixing device for heavy crude oil according to claim 5, characterized in that: Both oil cylinders (9) are connected and have observation windows (16).